A kind of device and control method for long spiro nail head formation
Technical field
The present invention relates to fastener manufacture fields, and in particular to a kind of device and controlling party for long spiro nail head formation
Method.
Background technique
In the prior art, the processing of screw head is often used heading machine and is processed, and the process of heading machine is generally adjusted
Directly, inlet wire, cutting, feeding enter main mould, press forging and forming, embryo material and exit, such heading machine is preferentially to carry out to raw material
Feeding enters main mould and carries out press forging and forming again for straightening, and this job order is suitable for the shorter screw of length, if screw length compared with
It is long, after preferential straightening, screw may can be made to be bent again during inlet wire, cutting, feeding enter main mould, to cause
Cannot not only head formation be carried out to screw when press forging and forming, it is also possible to make long spiro nail bending more it is serious it is stuck in a mold, nothing
Method exits main mould, and then needs to safeguard heading machine accordingly, leverages the efficiency of processing.
Summary of the invention
Long spiro nail is set to carry out straightening in head formation the technical problems to be solved by the present invention are: providing one kind, and
It is not in a kind of device and control method for long spiro nail head formation of equipment downtime occur because processing failure.
The technical scheme is that it includes the transport mechanism for transmitting long spiro nail embryo material, the transport mechanism
Top is equipped with for arrange by material and material being accurately placed into the feeding distribution mechanism in transport mechanism, the biography in an orderly manner
It send and is additionally provided with above mechanism for long spiro nail to be carried out straightness correction and carries out the builder of head formation, the biography
Sending mechanism includes conveyer belt, and the conveyer belt is made up of multiple cricoid hinged disks of sealed joint that are hinged to, each described hinged
A transmission block is connected on disk, the transmission block is equipped with a loading chute for accepting long spiro nail embryo material, the sub-material
Mechanism includes tripper and sub-material push rod, and the tripper is equipped with one can only once be led to by the first of a root long screw embryo material
Road, the third channel that tripper is sent out for the mobile second channel of sub-material push rod and by long spiro nail embryo material, the first passage
Lower end is connected with the second channel, and one end of the second channel is connected to third channel, and the sub-material push rod is set to second channel
It is interior and long spiro nail embryo material can be pushed into third channel from second channel, while closing first passage prevents long spiro nail embryo material from the
One channel enters second channel, and the builder includes link block, fixed block group and formed punch group, and the link block is equipped with for passing
Send mechanism pass through and opening direction be horizontal direction groove, the side inner walls of the link block and one end of transmission block are affixed
It closes, the fixed block group is connected for matching with transmission block to fix long spiro nail, the formed punch group with the top surface of link block
It connect with the bottom surface of link block for making long spiro nail head formation.
The having the beneficial effect that of the present invention program will carry out preliminary straightening, cuts and is put into feeding distribution mechanism, by the
The limitation in one channel makes long spiro nail embryo material enter first passage one by one, the orderly arrangement of long spiro nail embryo material is completed, in long spiro nail embryo
After material enters second channel from first passage, second channel and third channel onto are shifted long spiro nail embryo material by sub-material push rod
Junction, and remaining long spiro nail embryo material in first passage is prevented to enter second channel, into the long spiro nail of third channel
Embryo material, by the effect of conveyer belt, long spiro nail embryo material can be sent into the loading chute that third channel enters transmission block
In shape mechanism, correction is fixed to long spiro nail embryo material using builder, then carries out head formation, it is long by these steps
Screw embryo material carries out separating and carry out one by one head formation processing and in head formation processing again to long spiro nail embryo material
Straightening is carried out, not only ensure that the success rate of long spiro nail head formation, moreover it is possible to guarantee the straightness of long spiro nail.If there is long spiral shell
The case where nail head forming failure, the phenomenon that can also being bent in mold to avoid long spiro nail embryo material, avoid long spiro nail
Embryo material is stuck in mold, during device remains in operation, the either successful long spiro nail embryo material of head formation or head
The long spiro nail embryo material of forming failure is all easily detached from from loading chute, will not influence subsequent work, does not need to shut down progress device
Corresponding maintenance, improve work efficiency.
As an improvement of the present invention, the fixed block group includes being fixed on the first cylinder of link block top surface and with
The fixed block of the removable connection of the motion bar of one cylinder, the transmission block and the removable connection of hinged disk can by the improvement
It, can be with when fixed block and transmission block are combined to control the division of fixed block and transmission block by the first cylinder of control
Long spiro nail embryo material is fixed and the straightness of long spiro nail embryo material is corrected, after fixed block is separated with transmission block,
Transmission block can send out builder with the long spiro nail completed the process, while pass through the motion bar of the first cylinder and fixed block
The removable connection of removable connection and hinged disk and transmission block, convenient for by the disassembly, replacement and dimension of fixed block and transmission block
Shield.
As an improvement of the present invention, the cross section of the loading chute is dome-shaped, and the circular arc of the dome-shaped is half
Circle, the fixed block are equipped with the fixing groove matched with loading chute, and the two sides of the fixing groove, which are equipped with, cooperates shape with loading chute
At the protrusion of the cylindrical hole for correcting long spiro nail embryo material screw rod straightness, by the improvement, the design of loading chute can be to prevent
Only long spiro nail is detached from loading chute during transportation, the design of fixing groove can to fixed block in conjunction with transmission block when from one lead
To effect, avoid fixed block in conjunction with transmission block when contraposition inaccuracy, long spiral shell after not only ensure that fixed block in conjunction with transmission block
The fixation of nail also corrects the circularity of long spiro nail and straightness.
As an improvement of the present invention, the formed punch group includes formed punch pedestal, and the formed punch pedestal is along long spiro nail axial direction
It is slidably connected at the bottom surface of link block, the formed punch pedestal is connected with the driving device for moving back and forth formed punch pedestal, the drive
Dynamic device includes driving motor and drive rod, and one end of the drive rod and driving motor are rotatablely connected, the drive rod it is another
One end is connect with formed punch base rotation, by the improvement, is easily changed and safeguards formed punch, while formed punch pedestal is along long spiro nail axis
Formed punch pedestal can be made to avoid rushing when moving back and forth on the slot on the bottom surface of link block to the bottom surface for being slidably connected at link block
Head pedestal or so offset avoids eccentric phenomena when long spiro nail head formation, while by driving device, can make formed punch bottom
Seat moves reciprocatingly on the bottom surface of link block, quickly completes and carries out head formation to long spiro nail embryo material and be detached from long spiro nail embryo material
Work.
As an improvement of the present invention, the formed punch group further includes the formed punch with the removable connection of formed punch pedestal, described
The junction of formed punch pedestal and formed punch is equipped with limiting slot, and the junction of the formed punch and formed punch pedestal is equipped with to be adapted with limiting slot
Limited block, the axis of the semi-circular segments of the axis of the formed punch when head formation is processed with loading chute coincides, by described
It improving, it is ensured that the link position of formed punch pedestal and formed punch avoids formed punch discovery offset in position on being connected to formed punch pedestal,
Occurs the axis of the axis on head and long spiro nail not conllinear phenomenon when so as to cause long spiro nail head formation.
As an improvement of the present invention, the other end of the second channel, which is equipped with, provides the second gas of sub-material push rod power
The motion bar of cylinder, second cylinder is connect with sub-material push rod, by the improvement, can effectively control the shifting of sub-material push rod
It is dynamic, so that controlling long spiro nail embryo material can be smoothly mobile from second from the junction of first passage and second channel in second channel
The junction in channel and third channel, and then moved on on transmission block from third channel.
As an improvement of the present invention, the transport mechanism further includes providing servo motor and the steering of transmission drive
Driven wheel, the servo motor be located at conveyer belt steering one end and matched with conveyer belt for provide transmission drive and
Turn to conveyer belt, the driven wheel that turns to is located at the other end of conveyer belt steering and matches with conveyer belt for making to transmit
Band turn to, by the improvement, transport mechanism can with cycle operation and can make by head formation handle long spiro nail from
It is fallen on transmission block, does not need artificially to take out.
In addition invention additionally discloses a kind of control methods of device for long spiro nail head formation, which is characterized in that packet
Include following steps:
S1, the long spiro nail embryo material for cutting length is put into feeding distribution mechanism;
S2, long spiro nail embryo material enter first passage one by one;
S3, through sub-material push rod, movement separates a root long screw embryo material with other long spiro nail embryo materials in the second channel, and
And enter third channel;
S4, long spiro nail embryo material are detached from feeding distribution mechanism from third channel, on the transmission block of transport mechanism;
S5, the transmission block for being loaded with long spiro nail embryo material enter in builder and stop moving in the underface of fixed block;
S6, fixed block are pushed by the first cylinder action, match loading chute with fixing groove, are consolidated to long spiro nail embryo material
Correction that is fixed and carrying out straightness;
S7, formed punch group are mobile to long spiro nail embryo material direction under the action of driving device, carry out head to long spiro nail embryo material
Forming;
After S8, head formation, formed punch group is detached from long spiro nail under the action of driving device, and fixing groove is in the first cylinder
Effect is lower and loading chute is detached from and cooperates;
S9, the transmission block equipped with the long spiro nail that head formation is completed remove builder, and transmission block arrives at servo motor
When place, starts 180 degree and turn to, long spiro nail is fallen from transmission block;
S10, transmission block continue to move to, and when arriving at steering driven wheel, 180 degree is turned to again, are then moved to third
The lower section in channel starts to accept next long spiro nail embryo material.
The invention has the benefit that first by feeding distribution mechanism by the long spiro nail embryo material being put into feeding distribution mechanism originally into
The orderly arrangement of row, is then discretely located in different transmission blocks one by one, and processing subsequent head formation becomes to have
Sequence the phenomenon that leakage processing or secondary operation can also occur, when long spiro nail embryo material is processed, first to avoid long spiro nail embryo material
The correction with straightness is fixed in long spiro nail embryo material, guarantee the accuracy of processing and avoids long spiro nail embryo material in process
Middle appearance, which squeezes, is bent the stuck phenomenon on transmission block, long spiro nail embryo material head formation after processing is completed, long spiro nail can be
It after transmission block turns over 180 degree, falls off naturally from transmission block, does not need artificially to shut down feeding, manpower and time is greatly saved.
Detailed description of the invention
Fig. 1 is overall structure of the present invention.
Fig. 2 is builder side structure schematic view of the present invention.
Fig. 3 is structural schematic diagram when the first cylinder of builder of the present invention pushes.
Wherein, appended drawing reference are as follows: 1, transport mechanism, 1.1, conveyer belt, 1.1.1, hinged disk, 1.2, transmission block, 1.2.1,
Loading chute, 1.3, servo motor, 1.4, steering driven wheel, 2, feeding distribution mechanism, 2.1, tripper, 2.1.1, first passage,
2.1.2, second channel, 2.1.3, third channel, 2.2, sub-material push rod, the 2.3, second cylinder, 3, builder, 3.1, connection
Block, 3.1.1, open slot, 3.2, fixed block group, 3.2.1, the first cylinder, 3.2.2, fixed block, 3.2.2.1, fixing groove, 3.3,
Formed punch group, 3.3.1, formed punch pedestal, 3.3.1.1, limiting slot, 3.3.2, formed punch, 3.3.2.1, limited block, 4, driving device,
4.1, driving motor, 4.2, drive rod.
Specific embodiment
Embodiments of the present invention will be further described with reference to the accompanying drawing.
As shown in Figure 1-3, the working principle of the invention: it includes the transport mechanism 1 for transmitting long spiro nail embryo material, transmission
The top of mechanism 1 is equipped with for arrange by material and material being accurately placed into the depiler in transport mechanism 1 in an orderly manner
Structure 2, the top of transport mechanism 1 are additionally provided with for long spiro nail to be carried out straightness correction and carries out the builder of head formation
3, transport mechanism 1 includes conveyer belt 1.1, and conveyer belt 1.1 is made up of multiple cricoid hinged disk 1.1.1 of sealed joint that are hinged to,
A transmission block 1.2 is connected on each hinged disk 1.1.1, transmission block 1.2 is equipped with one for accepting long spiro nail embryo material
The cross section of loading chute 1.2.1, loading chute 1.2.1 are dome-shaped, and the circular arc of dome-shaped is semicircle, and transport mechanism 1 further includes mentioning
Servo motor 1.3 and steering driven wheel 1.4 for 1.1 power of conveyer belt, servo motor 1.3 are located at the one of the steering of conveyer belt 1.1
It holds and is matched with conveyer belt 1.1 for providing 1.1 power of conveyer belt and turning to conveyer belt 1.1, turn to driven wheel 1.4
It the other end that turns in conveyer belt 1.1 and matches with conveyer belt 1.1 for turning to conveyer belt 1.1, feeding distribution mechanism 2 includes
Tripper 2.1 and sub-material push rod 2.2, tripper 2.1, which is equipped with one, can only once pass through the first passage of a root long screw embryo material
2.1.1, the third channel of tripper 2.1 is sent out for the mobile second channel 2.1.2 of sub-material push rod 2.2 and by long spiro nail embryo material
2.1.3, the lower end of first passage 2.1.1 is connected to second channel 2.1.2, one end of second channel 2.1.2 and third channel
2.1.3 it is connected to, sub-material push rod 2.2 is set in second channel 2.1.2 and can be pushed into long spiro nail embryo material from second channel 2.1.2
Third channel 2.1.3, while closing first passage 2.1.1 prevents long spiro nail embryo material from entering second channel from first passage 2.1.1
2.1.2, the other end of second channel 2.1.2, which is equipped with, provides the second cylinder 2.3 of 2.2 power of sub-material push rod, the second cylinder 2.3
Motion bar is connect with sub-material push rod 2.2, and builder 3 includes link block 3.1, fixed block group 3.2 and formed punch group 3.3, link block
3.1 be equipped with passed through for transport mechanism 1 and opening direction be horizontal direction open slot 3.1.1, the side inner walls of link block 3.1
It fits with one end of transmission block 1.2, fixed block group 3.2 is connected for matching with transmission block 1.2 with the top surface of link block 3.1
Close to fix long spiro nail, fixed block group 3.2 include be fixed on 3.1 top surface of link block the first cylinder 3.2.1 and with the first cylinder
3.2.1 the fixed block 3.2.2 of the removable connection of motion bar, fixed block 3.2.2 are equipped with to be consolidated with what loading chute 1.2.1 was matched
Determine slot 3.2.2.1, the two sides of fixing groove 3.2.2.1, which are equipped with, to be cooperatively formed with loading chute 1.2.1 for correcting long spiro nail embryo material spiral shell
The protrusion of the cylindrical hole of bar straightness, transmission block 1.2 and the removable connection of hinged disk 1.1.1, formed punch group 3.3 and link block 3.1
Bottom surface connection for making long spiro nail head formation, formed punch group 3.3 includes formed punch pedestal 3.3.1 and is detachably connected to formed punch bottom
The junction of formed punch 3.3.2, formed punch pedestal 3.3.1 and formed punch 3.3.2 on seat 3.3.1 are equipped with limiting slot 3.3.1.1, formed punch
3.3.2 the limited block 3.3.2.1 being adapted with limiting slot 3.3.1.1, formed punch are equipped with the junction of formed punch pedestal 3.3.1
3.3.2 after the limited block 3.3.2.1 on is connect with the limiting slot 3.3.1.1 on formed punch pedestal 3.3.1, with screw by formed punch
3.3.2 it being fixed on formed punch pedestal 3.3.1, the axis of formed punch 3.3.2 and the axis of the semi-circular segments of loading chute 1.2.1 coincide,
Formed punch pedestal 3.3.1 is in axial sliding connection along long spiro nail in the bottom surface of link block 3.1, and formed punch pedestal 3.3.1, which is connected with, makes formed punch
The driving device 4 that pedestal 3.3.1 is moved back and forth, driving device 4 include driving motor 4.1 and drive rod 4.2, drive rod 4.2
One end and driving motor 4.1 are rotatablely connected, and the other end and formed punch pedestal 3.3.1 of drive rod 4.2 are rotatablely connected.
In device operational process, first the long spiro nail embryo material cut is put into tripper 2.1, long spiro nail embryo material can be suitable
First passage 2.1.1 slip down to the junction of first passage 2.1.1 Yu second channel 2.1.2, if sub-material push rod 2.2 is in
Contraction state, then long spiro nail embryo material can be fallen in second channel 2.1.2, if sub-material push rod 2.2 is in stretched condition, be grown
Screw embryo material can be in first passage 2.1.1;Start servo motor 1.3, moves the loading chute 1.2.1 of each transmission block 1.2
It will stop when moving the lower section of third channel 2.1.3;When loading chute 1.2.1 is moved to the lower section of third channel 2.1.3,
Second cylinder 2.3 can first be shunk, and arrive at long spiro nail embryo material in second channel 2.1.2, then upheld and pushed sub-material push rod 2.2, will
Long spiro nail embryo material in second channel 2.1.2 is pushed the junction of second channel 2.1.2 and third channel 2.1.3 to and is prevented
Long spiro nail embryo material in first passage 2.1.1 goes successively to second channel 2.1.2, arrives at second channel 2.1.2 and third channel
2.1.3 the long spiro nail embryo material of junction can move out tripper 2.1 along third channel 2.1.3, and fall to loading chute
1.2.1 in, which can guarantee that the long spiro nail embryo material fallen on transmission block 1.2 every time only has one, avoid the occurrence of more
Long spiro nail embryo material is fallen together, makes device slot that can not accommodate more root long screw embryo materials and long spiro nail embryo material is caused to fall to outside device
Portion causes device to run not normal phenomenon between causing waste or long spiro nail embryo material to fall to the gap of device, meanwhile, because of dress
The cross section for carrying slot 1.2.1 is dome-shaped, after long spiro nail embryo material enters loading chute 1.2.1, is not easy from loading chute 1.2.1
It falls off;When the transmission block 1.2 with long spiro nail embryo material moves to below fixed block 3.2.2, the bottom surface of link block 3.1, which supports, to be passed
Band 1.1 is sent, the first cylinder 3.2.1 is pushed, and declines fixed block 3.2.2, fixing groove 3.2.2.1 and dress on fixed block 3.2.2
Carry slot 1.2.1 match to form a cylindrical hole, this cylindrical hole can the screw rod straightness to long spiro nail embryo material correct,
Screw rod straightness after can not only guaranteeing long spiro nail forming, can also avoid long spiro nail embryo material during head formation because of length
The bending of screw embryo material causes head formation to fail, and the head formation of long spiro nail embryo material unsuccessfully be easy to cause the wave of long spiro nail embryo material
Take, while also resulting in long spiro nail embryo material and be trapped in device slot and being not easily taken out;Cooperate in transmission block 1.2 and fixed block 3.2.2
After the completion, the direction that driving device 4 drives formed punch pedestal 3.3.1 to close long spiro nail embryo material is mobile, and completes long spiro nail embryo
The head formation of material works;Then the long spiro nail that driving device 4 drives formed punch pedestal 3.3.1 to complete far from head formation, first
Cylinder 3.2.1 rises, and makes fixed block 3.2.2 far from transmission block 1.2, releases fixation and correction to long spiro nail, conveyer belt 1.1 after
It is continuous mobile with transmission block 1.2, start to turn to until being moved at servo motor 1.3, when the moving direction of transmission block 1.2 turns over
When 180 degree, the long spiro nail completed the process on transmission block 1.2 can be fallen from loading chute 1.2.1, which does not need artificially
Feeding is shut down, manpower and time is greatly saved, transmission block 1.2 moves on, and diverted driven wheel 1.4 commutates 180 degree again
Afterwards, new long spiro nail embryo material is accepted in the underface for returning to third channel 2.1.3, completes the circulation of a long spiro nail head formation.
In the present apparatus, removable connection, the first cylinder 3.2.1 and the fixed block of transmission block 1.2 and hinged disk 1.1.1
3.2.2 the removable connection of removable connection, formed punch pedestal 3.3.1 and formed punch 3.3.2 can be connected by screw to
What mode connected, it is conveniently replaceable the specification of transmission block 1.2, fixed block 3.2.2, formed punch 3.3.2 in this way, is suitable for the present apparatus more
The processing of the long spiro nail of more specifications.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.