CN107475822B

CN107475822B - Dislocation card clothing manufacturing installation

Info

Publication number: CN107475822B
Application number: CN201710799863.3A
Authority: CN
Inventors: 江永生; 陆忠; 朱玉飞
Original assignee: Geron Card Clothing Jiangsu Co ltd
Current assignee: Geron Card Clothing Jiangsu Co ltd
Priority date: 2017-11-08
Filing date: 2017-11-08
Publication date: 2023-06-06
Anticipated expiration: 2037-11-08
Also published as: CN107475822A

Abstract

The invention discloses a staggered card clothing manufacturing device which comprises a positioning device, a tooth punching grinding tool and a traction structure, wherein the positioning device is positioned at the front and rear positions of the traction structure, the positioning device comprises a front positioning device and a rear positioning device, the traction structure comprises an upper traction roller and a lower traction roller, a tooth punching die comprises an upper die and a lower die, a cutter disc is arranged between the upper die and the lower die, a lower die seat is arranged below the lower die, and a motor is positioned at the rear position of the traction structure. The invention discloses a dislocation forming device integrating a novel die structure for tooth punching and a novel traction structure, which realizes smooth manufacture of dislocation card clothing and overcomes the defect of tooth punching in common forming.

Description

Dislocation card clothing manufacturing installation

Technical Field

The invention relates to the field of textile equipment, in particular to a special tooth-shaped misplaced card clothing manufacturing device.

Background

The metal card clothing is a key device of a carding machine, the high-yield and high-speed metal card clothing is popular in textile factories at present, the misplaced card clothing is special tooth-shaped card clothing which plays a remarkable role in carding effect of the textile factories, no feasible processing method exists in the manufacturing of the card clothing at present, and the common card clothing processing flow comprises blank strip discharging, forming, tooth punching, tooth tip quenching and finished product rolling. The technical route can not process the wrong position card clothing, and has the main defects that the dislocation processing function is avoided in the forming and tooth punching process. To complete the manufacture of the staggered card clothing, a new tooth punching forming mechanical structure must be designed and manufactured.

Disclosure of Invention

In order to solve the above problems, the present invention provides a manufacturing apparatus for a misalignment card clothing.

The invention adopts the technical scheme that: the utility model provides a dislocation card clothing manufacturing installation, includes positioner, dashes tooth mould, leads material structure, and positioner is located the front and back position of tractive material structure, and positioner includes front positioner and back positioner, and tractive material structure includes tractive material roller and lower tractive material roller, dashes the tooth mould and includes mould and bed die, has the blade disc between mould and the bed die, and there is the die holder below the bed die, and the motor is located the rear position of tractive material mechanism.

The upper traction roller is provided with a positioning groove, the left side of the lower traction roller is of a staggered forming roller structure, the forming inclination angle range is 20-35 degrees, the lower traction roller comprises five hundred-tooth traction rollers and forming rollers, and the forming rollers are provided with equally divided grooves.

The upper die is a conjoined double-tooth-shaped male die, the lower die is a conjoined double-tooth-shaped female die, and the height difference between two adjacent teeth is 0.04mm-0.10mm.

The beneficial effects of the invention are as follows: the invention provides a dislocation forming device integrating a novel die structure for punching teeth and a novel traction structure, wherein the novel traction forming process meets the requirement of uniform speed traction and dislocation forming of teeth, realizes smooth manufacture of dislocation card clothing, and overcomes the defect of common forming for punching teeth.

Drawings

FIGS. 1-3 are cross-sectional views of the present invention;

FIG. 4 is a schematic diagram of an upper die mechanism of the present invention;

fig. 5 is a schematic view of a card clothing according to the invention.

Wherein: 1. a rear positioning device; 2. a material pulling mechanism; 3. a front positioning device; 4. a cutterhead; 5. a lower die holder; 6. a motor; 7. a top pulling roll; 8. five hundred teeth of traction rollers; 9. a forming roller; 10. an upper die; 11. a card clothing; 12. a lower die; 13. positioning groove

Detailed Description

The invention is further described below with reference to the accompanying drawings.

The utility model provides a dislocation card clothing manufacturing installation, including positioner, towards tooth mould, the tractive structure 2, positioner is located the front and back position of tractive structure 2, positioner position can be adjusted from top to bottom, left and right, guarantee shaping position and guarantee dislocation position accuracy, the card clothing difference in height has the front process card clothing to compensate after the dislocation, positioner includes front positioner 3 and rear positioner 1, tractive mechanism 2 includes upper tractive roller 7 and five hundred tooth tractive roller 8, shaping roller 9, upper tractive roller 4 and five hundred tooth tractive roller 8 are the card clothing motion function of drive after pressing, upper tractive roller 7 has a positioning groove 13, shaping roller 9 is dislocation shaping roller structure, shaping inclination angle range is 20 ~ 35, the lower tractive roller contains five hundred tooth tractive roller, the shaping roller has equispaced recess in the shaping roller, towards tooth mould and includes upper mould 10 and bed die 12, cutter disc 4 rotates one round and dashes out two tooth on, upper mould 10 is disjunctor double tooth form, bed die 12 is disjunctor double tooth form motor below die 12, lower die 6 has position location 2.

Working principle: in the production process of staggered card clothing, card clothing blank strips enter a tooth punching machine for punching teeth, an upper die 10 is a conjoined double-tooth-shaped male die, a lower die 12 is a conjoined double-tooth-shaped female die, the total height of two adjacent teeth of the punched card clothing has a certain height difference, the total height difference is 0.04mm-0.10mm according to different card clothing types, the punched card clothing enters an upper traction roller and a lower traction roller, and an upper traction roller 7 is a driven wheel and mainly plays a role in pressurization; the lower traction roller is a driving wheel, five hundred-tooth traction rollers 8 in the lower traction roller mainly give uniform running power to card clothing, and meanwhile, a forming roller 9 in the lower traction roller bends card clothing tooth tips, so that card clothing is bent one tooth by one tooth, two adjacent teeth are staggered to form a certain angle, then the card clothing 11 enters a quenching process, and finally is wound on a material disc, and the whole production process of staggered card clothing is completed.

Claims

1. The utility model provides a dislocation card clothing manufacturing installation, includes positioner, dashes tooth mould, tractive mechanism, motor, its characterized in that: the positioning device is positioned at the front and rear positions of the traction structure, the positioning device comprises a front positioning device and a rear positioning device, the traction structure comprises an upper traction roller and a lower traction roller, the tooth punching die comprises an upper die and a lower die, a cutter disc is arranged between the upper die and the lower die, a lower die seat is arranged below the lower die, the motor is positioned at the rear position of the traction mechanism, the upper traction roller is provided with a positioning groove, the left side of the lower traction roller is provided with a staggered forming roller structure, the forming inclination angle range of the staggered forming roller structure is 20-35 degrees, an equal-divided groove is formed in the staggered forming roller, and the lower traction roller comprises a five-hundred-tooth traction roller; in the production process of staggered card clothing, card clothing blank strips enter a tooth punching machine for punching teeth, the upper die is a conjoined double-tooth-shaped male die, the lower die is a conjoined double-tooth-shaped female die, a cutter head rotates for one circle to punch two teeth, the total height of two adjacent teeth of the punched card clothing is a certain height difference, the height difference is 0.04mm-0.10mm, the punched card clothing enters an upper traction roller and a lower traction roller, the upper traction roller is a driven wheel and plays a role in pressurization, the lower traction roller is a driving wheel, five hundred-tooth traction rollers in the lower traction roller give uniform running power to the card clothing, meanwhile, the staggered forming roller bends the tooth tips of the card clothing, one tooth of the card clothing is bent at a distance from one tooth, the two adjacent teeth are staggered to form an angle, then the card clothing enters a quenching procedure, and finally is wound on a material disc.