CN203356409U - Scrap-free multi-station continuous feeding die - Google Patents
Scrap-free multi-station continuous feeding die Download PDFInfo
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- CN203356409U CN203356409U CN 201320438788 CN201320438788U CN203356409U CN 203356409 U CN203356409 U CN 203356409U CN 201320438788 CN201320438788 CN 201320438788 CN 201320438788 U CN201320438788 U CN 201320438788U CN 203356409 U CN203356409 U CN 203356409U
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Abstract
Description
技术领域 technical field
本实用新型涉及冲压设备技术领域,具体地说是一种无废料多工位连续进料模具。 The utility model relates to the technical field of stamping equipment, in particular to a non-waste multi-station continuous feeding die. the
背景技术 Background technique
目前,汽车五金冲压模具是以特定的结构形式通过一定方式使材料成型的一种工业产品,同时也是能成批生产出具有一定形状和尺寸要求的工业产品零部件的一种生产工具。这些工业产品都必须依靠模具成型,用模具生产制件所具备的高精度、高一致性、高生产率是任何其它加工方法所无法比拟的,所以,模具在很大程度上决定着产品的质。 At present, automotive metal stamping dies are an industrial product that shapes materials in a specific structural form in a certain way, and it is also a production tool that can produce industrial product parts with certain shape and size requirements in batches. These industrial products must be shaped by molds. The high precision, high consistency, and high productivity of parts produced by molds are unmatched by any other processing methods. Therefore, molds determine the quality of products to a large extent. the
所谓冲压模具依构造可分为单工程模、复合模、连续模三大类,前两类需较多人力,导致经济效益差,连续模可大量生产,能够提高生产效率,但现有的连续模通常采用有搭边的排样工艺,这种有搭边的排样模具是由上模座、下模座、上垫板、上夹板、止挡板、上脱板、下模板、下垫板、下垫脚、止锁板、冲头、内导柱、外导柱和弹簧,所述下模座下端经下垫脚固定在止锁板上,上端面设有下垫板,下垫板上端面设有下模板,下模座上方水平对应设有上模座,上模座下端设有冲头、弹簧和外导柱,且冲头、弹簧和内导柱依次穿过上垫板、上夹板与上脱板相配合,上垫板下端设有内导柱,且内导柱依次与上脱板、下模板和下垫板穿连,下垫板上端设有外导柱,且外导柱依次与下模板、上脱板和止挡板相穿连,所述上脱板下端面从后端到前端设有上凸模镶件、斜槽成型凸模镶件和有废料冲切凹模镶件,所述下模板上端面对应上凸模镶件、斜槽成型凸模镶件和有废料冲切凹模镶件依次设有下凹模镶件、斜槽成型凹模镶件和有废料冲切凹模镶件,其不足是:这种有搭边的排样工艺的搭边宽度通常是料厚的1.2-1.5倍,从而造成了原材料的浪费。 The so-called stamping dies can be divided into three categories according to the structure: single-engineering dies, compound dies, and continuous dies. The first two types require more manpower, resulting in poor economic benefits. Continuous dies can be produced in large quantities and can improve production efficiency. The mold usually adopts the nesting process with overlapping edges. This nesting mold with overlapping edges is composed of upper mold base, lower mold base, upper backing plate, upper splint, stop plate, upper stripping plate, lower template, lower pad Plate, lower pad, lock plate, punch, inner guide post, outer guide post and spring. The end face is provided with a lower formwork, and the upper die base is horizontally arranged above the lower die base, and the lower end of the upper die base is provided with a punch, a spring and an outer guide column, and the punch, spring and inner guide column pass through the upper backing plate, the upper The splint is matched with the upper plate, and the lower end of the upper plate is provided with an inner guide column, and the inner guide column is connected with the upper plate, the lower formwork and the lower plate in turn, and the upper end of the lower plate is provided with an outer guide column, and the outer guide The column is connected with the lower formwork, the upper stripping plate and the stop plate in turn, and the lower end surface of the upper stripping plate is provided with an upper punch insert, a chute forming punch insert and a waste punching recess from the rear end to the front end. Die inserts, the upper end surface of the lower template corresponds to the upper punch inserts, the inclined groove forming punch inserts and the waste punching die inserts are sequentially provided with the lower die inserts and the inclined groove forming die inserts The disadvantage of punching die inserts with scraps is that the width of the laps in this layout process with laps is usually 1.2-1.5 times the thickness of the material, resulting in waste of raw materials. the
而现有的无废料模具只能生产形状简单、精密度要求较低的产品,到目前为止,还没有一种结构新颖、保证产品的外观及尺寸精度、提高生产效率、模具维护周期长的模具。 However, the existing waste-free molds can only produce products with simple shapes and low precision requirements. So far, there is no mold with novel structure, guaranteed product appearance and dimensional accuracy, improved production efficiency, and long mold maintenance cycle. . the
发明内容 Contents of the invention
本实用新型的目的是解决上述现有技术的不足,提供一种结构新颖、保证产品的外观及尺寸精度、提高生产效率、模具维护周期长的无废料多工位连续进料模具。 The purpose of this utility model is to solve the shortcomings of the above-mentioned prior art, and provide a non-waste multi-station continuous feeding mold with novel structure, guaranteed product appearance and dimensional accuracy, improved production efficiency, and long mold maintenance period. the
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种无废料多工位连续进料模具,包括上模座、下模座、上垫板、上夹板、止挡板、上脱板、下模板、下垫板、下垫脚、止锁板、冲头、内导柱、外导柱和弹簧,其特征在于所述上脱板下端面从后端到前端依次设有引导孔冲头、切边冲模镶件、节距冲模镶件、斜槽凸模镶件、头部压型凸模镶件、凸点成型凸模镶件、修边冲模镶件和剖切冲模镶件,所述引导孔冲头、切边冲模镶件、节距冲模镶件、斜槽凸模镶件、头部压型凸模镶件、凸点成型凸模镶件、修边冲模镶件和剖切冲模镶件分别穿过上垫板、上夹板、止挡板和上脱板与下模板相配合,所述下模板上端面设有引导孔冲孔、切边凹模、节距凹模、斜槽凹模、头部压型凹模、凸点成型凹模、修边凹模和反压板,引导孔冲头与引导孔冲孔相配合,切边冲模镶件与切边凹模相配合,节距冲模镶件与节距凹模相配合,斜槽凸模镶件与斜槽凹模相配合,头部压型凸模镶件与头部压型凹模相配合,凸点成型凸模镶件与凸点成型凹模相配合,修边冲模镶件与修边凹模相配合,剖切冲模镶件经下端设有的凹面与反压板相配合冲切,以使下模板、上脱板、反压板和剖切冲模对产品的预压达到稳定,保证了产品剪切端面平整撕裂带达到正常的剪切范围,使模具维持了高品质、高效率的生产的同时,模具的使用寿命也达到了10万冲次以上。 A non-waste multi-station continuous feeding mold, including an upper mold base, a lower mold base, an upper backing plate, an upper splint, a stop plate, an upper stripping plate, a lower template, a lower backing plate, a lower foot, a locking plate, Punch, inner guide column, outer guide column and spring, characterized in that the lower end surface of the upper stripping plate is provided with a guide hole punch, a trimming die insert, a pitch die insert, and a chute in sequence from the rear end to the front end Punch inserts, head forming punch inserts, bump forming punch inserts, trimming die inserts and sectioning die inserts, said guide hole punches, trimming die inserts, pitch die inserts Inserts, chute punch inserts, head forming punch inserts, bump forming punch inserts, trimming die inserts and cut die inserts respectively pass through the upper backing plate, upper splint, stopper The plate and the upper stripping plate are matched with the lower formwork, and the upper end of the lower formwork is equipped with guide hole punching, trimming dies, pitch dies, inclined groove dies, head pressing dies, and convex point forming dies. Die, trimming die and counter pressure plate, guide hole punch matched with guide hole punching, edge trimming die insert matched with trimming die, pitch die insert matched with pitch die, chute The punch insert is matched with the chute die, the head pressing punch insert is matched with the head pressing die, the bump forming punch insert is matched with the bump forming die, the edge trimming punch insert The part is matched with the trimming die, and the cutting die insert is punched through the concave surface provided at the lower end to cooperate with the counter pressure plate, so that the preload of the lower template, the upper stripping plate, the counter pressure plate and the cutting die to the product can be stabilized. , to ensure that the shear end surface of the product is flat and the tear zone reaches the normal shear range, so that the mold maintains high-quality and high-efficiency production, and the service life of the mold has also reached more than 100,000 strokes.
本实用新型由于采用上述结构,具有结构新颖、保证产品的外观及尺寸精度、提高生产效率、模具维护周期长等优点。 Due to the adoption of the above structure, the utility model has the advantages of novel structure, guaranteed product appearance and dimensional accuracy, improved production efficiency, and long mold maintenance period. the
附图说明 Description of drawings
图1是本实用新型多工位连续冲压模具的结构示意图。 Fig. 1 is a structural schematic diagram of a multi-station continuous stamping die of the present invention.
图2是本实用新型的结构示意图。 Fig. 2 is a schematic structural view of the utility model. the
图3是本实用新型下模板的结构示意图。 Fig. 3 is a structural schematic diagram of the lower formwork of the present invention. the
图4是本实用新型上脱板的结构示意图。 Fig. 4 is a structural schematic diagram of the upper stripping plate of the utility model. the
附图标记:上模座1、下模座2、上垫板3、上夹板4、止挡板5、上脱板6、下模板7、下垫板8、下垫脚9、止锁板10、冲头、内导柱11、外导柱12、引导孔冲头13、切边冲模镶件14、节距冲模镶件15、斜槽凸模镶件16、头部压型凸模镶件17、凸点成型凸模镶件18、修边冲模镶件19、剖切冲模镶件20、引导孔冲孔21、切边凹模22、节距凹模23、斜槽凹模24、头部压型凹模25、凸点成型凹模26、修边凹模27、反压板28。
Reference signs:
具体实施方式 Detailed ways
下面结合附图对本实用新型进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
如附图所示,一种无废料多工位连续进料模具,包括上模座1、下模座2、上垫板3、上夹板4、止挡板5、上脱板6、下模板7、下垫板8、下垫脚9、止锁板10、冲头、内导柱11、外导柱12和弹簧,上模座1、下模座2、上垫板3、上夹板4、止挡板5、上脱板6、下模板7、下垫板8、下垫脚9、止锁板10、冲头、内导柱11、外导柱12和弹簧的连接关系与现有技术相同,此不赘述,其特征在于所述上脱板6下端面从后端到前端依次设有引导孔冲头13、切边冲模镶件14、节距冲模镶件15、斜槽凸模镶件16、头部压型凸模镶件17、凸点成型凸模镶件18、修边冲模镶件19和剖切冲模镶件20,所述引导孔冲头、切边冲模镶件、节距冲模镶件、斜槽凸模镶件、头部压型凸模镶件、凸点成型凸模镶件、修边冲模镶件和剖切冲模镶件分别穿过上垫板、上夹板、止挡板和上脱板与下模板相配合,所述下模板7上端面设有引导孔冲孔21、切边凹模22、节距凹模23、斜槽凹模24、头部压型凹模25、凸点成型凹模26、修边凹模27和反压板28,引导孔冲头13与引导孔冲孔21相配合,切边冲模镶件14与切边凹模22相配合,节距冲模镶件15与节距凹模23相配合,斜槽凸模镶件16与斜槽凹模24相配合,头部压型凸模镶件17与头部压型凹模25相配合,凸点成型凸模镶件18与凸点成型凹模26相配合,修边冲模镶件19与修边凹模27相配合,剖切冲模镶件20经下端设有的凹面与反压板28相配合冲切,以使下模板7、上脱板6、反压板28和剖切冲模镶件20对产品的预压达到稳定,保证了产品剪切端面平整撕裂带达到正常的剪切范围,使模具维持了高品质、高效率的生产的同时,模具的使用寿命也达到了10万冲次以上。
As shown in the attached figure, a non-waste multi-station continuous feeding mold includes an
本实用新型在加工过程中,可将板料通过送料带输送到模具中,通过控制装置将模具闭合或开启,在冲模的过程中,由内导柱和外导柱将上模座和下模座进行精密定位,使每个步距的尺寸及料带的左右偏移量得到严格控制,在上脱板和下模板的配合过程以及料带的连续推进过程中,依次对板料进行冲引导孔及侧边、节距定位冲切、斜槽成型、头部压轧、凸点成型、修边、无废料剖切、落料,最后经料带的移动将成型产品顶出,从而完成一次多工位连续进料冲压。 In the processing process of the utility model, the plate can be transported to the mold through the feeding belt, and the mold can be closed or opened by the control device. The seat is precisely positioned, so that the size of each step and the left and right offset of the material belt are strictly controlled. During the cooperation process of the upper stripping plate and the lower formwork and the continuous advancement of the material belt, the plates are punched and guided in sequence. Hole and side, pitch positioning punching, chute forming, head rolling, bump forming, edge trimming, waste-free cutting, blanking, and finally the formed product is ejected by the movement of the material belt, thus completing a complete Multi-station continuous feed stamping. the
本实用新型由于采用上述结构,具有结构新颖、保证产品的外观及尺寸精度、提高生产效率、模具维护周期长等优点。 Due to the adoption of the above structure, the utility model has the advantages of novel structure, guaranteed product appearance and dimensional accuracy, improved production efficiency, and long mold maintenance period. the
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| CN 201320438788 CN203356409U (en) | 2013-07-23 | 2013-07-23 | Scrap-free multi-station continuous feeding die |
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| CN 201320438788 CN203356409U (en) | 2013-07-23 | 2013-07-23 | Scrap-free multi-station continuous feeding die |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925656A (en) * | 2017-05-20 | 2017-07-07 | 吴巧玲 | A kind of hardware plate cutting mould |
| CN108311587A (en) * | 2018-04-10 | 2018-07-24 | 深圳市富诚达科技有限公司 | A kind of dual camera holder precision continuous mould |
-
2013
- 2013-07-23 CN CN 201320438788 patent/CN203356409U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925656A (en) * | 2017-05-20 | 2017-07-07 | 吴巧玲 | A kind of hardware plate cutting mould |
| CN108311587A (en) * | 2018-04-10 | 2018-07-24 | 深圳市富诚达科技有限公司 | A kind of dual camera holder precision continuous mould |
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Address after: 264200 No.2, Guangzhou road, Rushan Economic Development Zone, Weihai City, Shandong Province Patentee after: WEIHAI HUABANG FINEBLANKING Co.,Ltd. Address before: 264500 No.2, Guangzhou road, Rushan Economic Development Zone, Weihai City, Shandong Province Patentee before: WEIHAI HUABANG FINE BLANKING Co.,Ltd. |
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Granted publication date: 20131225 |