CN201012946Y - Numerical control card clothing production line - Google Patents
Numerical control card clothing production line Download PDFInfo
- Publication number
- CN201012946Y CN201012946Y CNU2007200340526U CN200720034052U CN201012946Y CN 201012946 Y CN201012946 Y CN 201012946Y CN U2007200340526 U CNU2007200340526 U CN U2007200340526U CN 200720034052 U CN200720034052 U CN 200720034052U CN 201012946 Y CN201012946 Y CN 201012946Y
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- card clothing
- paper
- production line
- packing paper
- numerical control
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 238000012856 packing Methods 0.000 claims abstract description 42
- 238000004804 winding Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 238000000137 annealing Methods 0.000 claims abstract description 4
- 238000004080 punching Methods 0.000 claims abstract description 4
- 238000005496 tempering Methods 0.000 claims abstract description 4
- 238000012216 screening Methods 0.000 claims description 23
- 239000004744 fabric Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a numerical control card clothing production line, which comprises a discharging mechanism, a straightening mechanism, a tooth punching mechanism, a traction mechanism, a high-frequency annealing mechanism, a high-frequency tempering mechanism, a card clothing winding and arranging mechanism, an automatic paper padding mechanism and a remote monitoring system; the card clothing winding and sheet arranging mechanism is provided with a card clothing traction device, a card clothing winding device and a sheet arranging device which are driven by a main traction motor; the card clothing automatic paper-packing mechanism comprises a paper tube, a paper-cutting mechanism, a paper-pressing mechanism, a paper-collecting mechanism, a piece-arranging mechanism, a paper-packing guide plate and a card clothing driving mechanism; the method is characterized in that: the card clothing winding device of the card clothing winding and piece arranging mechanism is provided with a winder driven by a winding roller, and the winding roller is connected with a winding motor driven by a frequency converter; the sheet arranging mechanism is provided with a screw rod driven by a stepping motor, and a guide wire nut is arranged on the screw rod. The utility model discloses the mechanism is reasonable, and work effect is good.
Description
Technical field:
The utility model relates to a kind of card clothing production equipment.
Background technology:
Traditional card clothing production line, owing to reasons such as mechanisms, ubiquity inefficiency, problem such as service behaviour is undesirable.Produce in the card clothing process coiling screening operation is arranged at last, card clothing is evenly reeled, equidistantly come on " I-shaped " dish, the quality quality of winding and screening, the use, particularly ting model card clothing that are directly connected to product quality and user are very high to the quality requirement of winding screening.For making in row's process that card clothing density is even, degree of tightness is appropriate, coming to neat appearance on " I-shaped " dish, must keep the constant linear velocity of tension force under limited to batch.The coiling machinery that present domestic card clothing production line uses, how batch main shaft drives with torque motor, screening mechanism and main shaft adopt being of coupled connections firmly of mechanical meshing transmission, drive cable guiding device left and right sides translation, rely on the clutch action of gear or electromagnet to realize commutation by leading screw or feed rod, reach the technological requirement of reciprocal screening.This pure coupling mechanism has part processing and assembling is complicated, mechanical wear is big, noise big, the screening precision reduces because of frequent commutation causes.In addition,, change the mechanical parameter that specification all will be readjusted winding mechanism at every turn, even change machine components because the specification of card clothing is various in style.The operation of packing paper at present, generally adopts manual packing paper, and production efficiency is low, and packing paper is of poor quality, easily disorderly rolls up etc.Existing automatic packing paper machine, paper relies on passive the sending into of rotation of paper receiver between its paper-pressing mechanism and the paper collecting mechanism, exists production efficiency low, and packing paper is of poor quality, problems such as easily random volume.At present, the card clothing production line of domestic use all is to survey and draw the eighties on the basis of Switzerland GRAF equipment imitatedly, all is the mechanical structure equipment that contactor is controlled, and can't realize the requirement of modernized automation control and network management.
Summary of the invention:
It is a kind of rational in infrastructure that the purpose of this utility model is to provide, the numerical control card clothing production line of favorable working performance.
Technical solution of the present utility model is:
A kind of numerical control card clothing production line comprises discharge mechanism, straightening mechanism, tooth punching machine structure, haulage gear, high frequency annealing mechanism, high frequency tempering mechanism, card clothing coiling screening mechanism, automatic packing paper mechanism, long distance control system; Card clothing draw-gear, card clothing coiler device, slice arranging apparatus that card clothing coiling screening mechanism has main traction electric machine to drive; The automatic packing paper mechanism of card clothing comprises paper web, cut paper mechanism, paper-pressing mechanism, paper collecting mechanism, screening mechanism, packing paper guide plate, card clothing driving mechanism; It is characterized in that: the coiler that the card clothing coiler device of card clothing coiling screening mechanism has wind-up roll to drive, wind-up roll is connected with the winding motor that is driven by frequency converter; There is stepper motor driven screw mandrel in screening mechanism, dress seal wire nut on the screw mandrel.
Two photoelectric sensors of screw mandrel arranged outside control step motor positive and inverse.Between card clothing draw-gear and card clothing coiler device, the card clothing tension detecting apparatus is set.Above the packing paper guide plate between the cloth presser of the automatic packing paper mechanism of card clothing and the paper collecting mechanism, the paper advance mechanism that contacts with packing paper is set.
The paper advance mechanism of the automatic packing paper mechanism of card clothing comprises the paper pushing roller that contacts with packing paper, paper pushing roller is contained on the turning rolls, turning rolls has by axle and is contained in turning rolls upper plate on the frame, and the turning rolls upper plate is connected by spring with the other end of an end with the coaxial mounted turning rolls lower plate of turning rolls upper plate.The packing paper guide plate of the automatic packing paper mechanism of card clothing is connected with the frame levers formula, and the head end of packing paper guide plate is connected with spring on being fixed on frame by the guide plate contiguous block.
Remote monitor and control system of card clothing production line comprises the PLC programmable controller of each bar production line, the PLC programmable controller of each bar production line is by the PLC network interface, be connected with database server by the control of intelligent data gateway, database server is connected with monitoring station in the LAN, and database server is connected with client in internet client and the LAN.
The utility model mechanism is reasonable, good working effect.That card clothing coiling screening mechanism has is stable, accurate, flexibly, characteristics fast, can detect the operating mode of stepper motor in conjunction with programmable controller, pulse test the speed a yard device, photoelectric sensor device etc., realize the settings of computer numerical control (CNC) and flexibility parameter.Be suitable for controlling to all size card clothing around row.The automatic packing paper mechanism of card clothing can initiatively be sent packing paper into paper collecting mechanism, and the packing paper quality is good, can disorderly not roll up, and packing paper guide plate, paper advance mechanism can be adjusted the position automatically along with the increasing of reel diameter in the paper collecting mechanism.
Description of drawings:
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the configuration diagram of an embodiment of the utility model.
Fig. 2 is a card clothing coiling screening mechanism structure diagrammatic sketch.
Fig. 3 is the automatic packing paper mechanism configuration diagram of card clothing.
Fig. 4 is the long distance control system diagrammatic sketch.
The specific embodiment:
A kind of numerical control card clothing production line comprises discharge mechanism 1, straightening mechanism 2, tooth punching machine structure 3, haulage gear 4, high frequency annealing mechanism 5, high frequency tempering mechanism 6, card clothing coiling screening mechanism 7, automatic packing paper mechanism 8, long distance control system; Card clothing draw-gear 10, card clothing coiler device, slice arranging apparatus that card clothing coiling screening mechanism 7 has main traction electric machine 9 to drive, main traction electric machine 9 is driven by frequency converter 18; The coiler 12 that the card clothing coiler device of card clothing coiling screening mechanism has wind-up roll 11 to drive, wind-up roll 11 is connected with the winding motor 14 that is driven by frequency converter 13; The screw mandrel 16 that screening mechanism has stepper motor 15 to drive, dress seal wire nut 17 on the screw mandrel 16.Two photoelectric sensors 18,19 of screw mandrel 16 arranged outside control step motors 15 rotatings.Between card clothing draw-gear and card clothing coiler device, card clothing tension detecting apparatus 20 is set.
Remote monitor and control system of card clothing production line comprises the PLC programmable controller 37 of each bar production line, the PLC programmable controller 37 of each bar production line is by the PLC network interface, be connected with database server 39 by 38 controls of intelligent data gateway, database server 39 is connected with monitoring station 40 in the LAN, and database server 39 is connected 42 with internet client 41 and the interior client of LAN.Also has fire wall 43,44 among the figure.
Claims (6)
1. a numerical control card clothing production line comprises discharge mechanism, straightening mechanism, tooth punching machine structure, haulage gear, high frequency annealing mechanism, high frequency tempering mechanism, card clothing coiling screening mechanism, automatic packing paper mechanism, long distance control system; Card clothing draw-gear, card clothing coiler device, slice arranging apparatus that card clothing coiling screening mechanism has main traction electric machine to drive; The automatic packing paper mechanism of card clothing comprises paper web, cut paper mechanism, paper-pressing mechanism, paper collecting mechanism, screening mechanism, packing paper guide plate, card clothing driving mechanism; It is characterized in that: the coiler that the card clothing coiler device of card clothing coiling screening mechanism has wind-up roll to drive, wind-up roll is connected with the winding motor that is driven by frequency converter; There is stepper motor driven screw mandrel in screening mechanism, dress seal wire nut on the screw mandrel.
2. numerical control card clothing production line according to claim 1 is characterized in that: two photoelectric sensors of screw mandrel arranged outside control step motor positive and inverse.
3. numerical control card clothing production line according to claim 1 and 2 is characterized in that: between card clothing draw-gear and card clothing coiler device the card clothing tension detecting apparatus is set.
4. numerical control card clothing production line according to claim 1 and 2 is characterized in that: above the packing paper guide plate between the cloth presser of the automatic packing paper mechanism of card clothing and the paper collecting mechanism paper advance mechanism that contacts with packing paper is set.
5. numerical control card clothing production line according to claim 4, it is characterized in that: the paper advance mechanism of the automatic packing paper mechanism of card clothing comprises the paper pushing roller that contacts with packing paper, paper pushing roller is contained on the turning rolls, turning rolls has by axle and is contained in turning rolls upper plate on the frame, and the turning rolls upper plate is connected by spring with the other end of an end with the coaxial mounted turning rolls lower plate of turning rolls upper plate.
6. numerical control card clothing production line according to claim 5 is characterized in that: the packing paper guide plate of the automatic packing paper mechanism of card clothing is connected with the frame levers formula, and the head end of packing paper guide plate is connected with spring on being fixed on frame by the guide plate contiguous block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200340526U CN201012946Y (en) | 2007-01-29 | 2007-01-29 | Numerical control card clothing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200340526U CN201012946Y (en) | 2007-01-29 | 2007-01-29 | Numerical control card clothing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201012946Y true CN201012946Y (en) | 2008-01-30 |
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ID=39024732
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200340526U Expired - Fee Related CN201012946Y (en) | 2007-01-29 | 2007-01-29 | Numerical control card clothing production line |
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| CN (1) | CN201012946Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102296384A (en) * | 2011-07-22 | 2011-12-28 | 青岛新鲁锋王针布有限公司 | Production process of metallic clothing |
| CN102296383A (en) * | 2011-07-22 | 2011-12-28 | 青岛新鲁锋王针布有限公司 | Production process for flat clothing |
| CN102765632A (en) * | 2012-06-17 | 2012-11-07 | 淮北宇光纺织器材有限公司 | Uniform layout control device for winding card clothing |
| CN105780209A (en) * | 2016-03-27 | 2016-07-20 | 无锡南理工科技发展有限公司 | Method for weaving cylinder card clothing |
| CN105780211A (en) * | 2016-04-21 | 2016-07-20 | 无锡南理工科技发展有限公司 | Method for weaving cylinder card clothing |
| CN107475822A (en) * | 2017-11-08 | 2017-12-15 | 金轮针布(江苏)有限公司 | One kind dislocation pin cloth manufacture device |
| CN109132630A (en) * | 2018-10-03 | 2019-01-04 | 淮北宇光纺织器材有限公司 | Metallic card clothing up- coiler means for automatically placing paper onto |
-
2007
- 2007-01-29 CN CNU2007200340526U patent/CN201012946Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102296384A (en) * | 2011-07-22 | 2011-12-28 | 青岛新鲁锋王针布有限公司 | Production process of metallic clothing |
| CN102296383A (en) * | 2011-07-22 | 2011-12-28 | 青岛新鲁锋王针布有限公司 | Production process for flat clothing |
| CN102765632A (en) * | 2012-06-17 | 2012-11-07 | 淮北宇光纺织器材有限公司 | Uniform layout control device for winding card clothing |
| CN102765632B (en) * | 2012-06-17 | 2015-06-10 | 淮北宇光纺织器材有限公司 | Uniform layout control device for winding card clothing |
| CN105780209A (en) * | 2016-03-27 | 2016-07-20 | 无锡南理工科技发展有限公司 | Method for weaving cylinder card clothing |
| CN105780211A (en) * | 2016-04-21 | 2016-07-20 | 无锡南理工科技发展有限公司 | Method for weaving cylinder card clothing |
| CN107475822A (en) * | 2017-11-08 | 2017-12-15 | 金轮针布(江苏)有限公司 | One kind dislocation pin cloth manufacture device |
| CN109132630A (en) * | 2018-10-03 | 2019-01-04 | 淮北宇光纺织器材有限公司 | Metallic card clothing up- coiler means for automatically placing paper onto |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080130 |