CN107470102A - A kind of process of automobile using rubber floor covering surface electrostatic flocking - Google Patents
A kind of process of automobile using rubber floor covering surface electrostatic flocking Download PDFInfo
- Publication number
- CN107470102A CN107470102A CN201710815425.1A CN201710815425A CN107470102A CN 107470102 A CN107470102 A CN 107470102A CN 201710815425 A CN201710815425 A CN 201710815425A CN 107470102 A CN107470102 A CN 107470102A
- Authority
- CN
- China
- Prior art keywords
- flocking
- rubber
- floor covering
- fine hair
- rubber floor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/12—Applying particulate materials
- B05D1/14—Flocking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/14—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by electrical means
- B05D3/141—Plasma treatment
- B05D3/142—Pretreatment
- B05D3/144—Pretreatment of polymeric substrates
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Laminated Bodies (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
Abstract
The invention discloses a kind of process of automobile using rubber floor covering surface electrostatic flocking, surface modification is carried out to sheet rubber sheet material using atmosphere low-temperature plasma treatment technology in the present invention, improve its surface carboxyl groups, amino-functional mass contg and surface roughness, improve the bonding interface effect between vulcanization rubber and ethylene-propylene-diene monomer viscose binder, coordinate the use of ethylene-propylene-diene monomer viscose binder, the adhesive strength of rubber cement and fine hair is effectively improved, improves flocking effect；By being implanted into cashmere-planted layer on rubber floor covering surface in the present invention, foot's comfort, wearability when rubber floor covering uses in the car are improved, is more beneficial for cleaning, the decontamination of rubber floor covering in addition.
Description
Technical field
The present invention relates to rubber field, and in particular to a kind of technique side of automobile using rubber floor covering surface electrostatic flocking
Method.
Background technology
Rubber has a special high resiliency, the performance such as excellent wear-resisting, damping, insulation and sealing, increasingly by people
Welcome, the field of application is more and more wide.Rubber floor covering is due to above-mentioned advantage and with gradually stepping into indoor and outdoors
The ranks of face finishing, lay suitable for ground such as hotel, gymnasium, conference hall, gymnasium, dancing room, toilets, tool
There are anti-skidding, body-building, attractive in appearance and defencive function.
Electrostatic spinning is most important processing method in artificial flocking technique.After change processing that its principle is fine hair through electricity,
In the presence of electric field caused by HV generator, change original disturbance state, it is uniform, regular with certain direction
In adhesive of the ground implantation in moisture state, tapetum is formed in adhesive surface after solidification.China is from the 1970s
Start to introduce flocking technology, be widely used in the multiple fields such as building, clothes, toy, furniture and decoration.Implanted article is stood
Body-sensing is strong, soft touch, also has the characteristics that insulation, rub resistance.
The content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of technique side of automobile using rubber floor covering surface electrostatic flocking
Method, the feel of automobile rubber floor when in use is improved, while there is excellent clean effect.
A kind of process of automobile using rubber floor covering surface electrostatic flocking, including processing step in detail below：
（1）Selection：The vulcanized rubber sheets of sheet are selected, film stock thickness is in 5-15mm, using 95% alcohol washes rubber sheet
Surface releasing agent and greasy dirt；
（2）Atmosphere low-temperature plasma processing：
Rubber sheet is surface-treated using jet flow type atmosphere low-temperature plasma surface treating machine, is placed on flame passes
8-10mm before spray, ensure that sheet surface obtains uniform treatment, reuse alcohol washes surface after placing 3-8 hours, dry standby
With；
（3）Fine hair pre-processes：
Take fine hair to be put into acetone soln, acetone soln was not had fine hair just, stirred with glass bar, be placed on freeze-day with constant temperature
Until acetone volatilizees completely in device；Dry 30 minutes and handle in the case where flocking prochorion is through 35 DEG C, and with baking, it is ensured that fine hair point
Dissipate uniform；
（4）Application of adhesive：
In the face even application ethylene-propylene-diene monomer viscose binder that rubber sheet is handled through atmosphere low-temperature plasma, coating thickness
At 100-200 μm；
（5）Flocking：
After electrostatic flocking machine is preheated, flocking is carried out in glue-coated surface, after the completion of flocking, is solidified under 90-140 DEG C of temperature conditionss
10-30 minutes, it is to be solidified completely after be cooled to room temperature, with brushing machine comb surface fine hair, brush away floating hair, obtain having flocking
Layer rubber floor covering.
Wherein, the step（2）Atmosphere low-temperature plasma processing power is 500-1000W, air-flow nozzle diameter 10-
30mm。
Wherein, the step（3）Fine hair is using one kind in polyacrylonitrile, polyamide, polyester fiber, length 0.3-
5mm。
Wherein, the step（5）Flocking parameter is polar plate voltage in 40-70KV, pole plate distance 10-15cm, flocking time
10-20s。
The present invention has the beneficial effect that：
Surface modification is carried out to sheet rubber sheet material using atmosphere low-temperature plasma treatment technology in the present invention, improves its surface
Carboxyl, amino-functional mass contg and surface roughness, hence it is evident that improve the wellability of rubber surface, improve vulcanization rubber and ternary second
Bonding interface effect between third rubber adhesive, improve flocking effect；Ethylene-propylene-diene monomer viscose binder, nothing are selected in the present invention
The fillers such as age resistor, paraffin need to be coordinated to use, it is bonding with vulcanising rubber surface so as to avoid the addition because of filler from influenceing rubber cement
Effect, effectively improve the adhesive strength of rubber cement and fine hair；By being implanted into cashmere-planted layer on rubber floor covering surface in the present invention, rubber is improved
Foot's comfort when adhesive floor uses in the car, while the wearability of rubber floor covering can be improved, rubber floor covering is clear in addition
When washing, acted in current scour and the oscillating motion effect of fine hair makes pollutant be easier to be desorbed in water, with being advantageous to rubber
Cleaning, the decontamination of plate.
Embodiment
A kind of process of automobile using rubber floor covering surface electrostatic flocking, including processing step in detail below：
（1）Selection：The vulcanized rubber sheets of sheet are selected, film stock thickness is in 10mm, using 95% alcohol washes rubber sheet table
Face releasing agent and greasy dirt；
（2）Atmosphere low-temperature plasma processing：
Rubber sheet is surface-treated using jet flow type atmosphere low-temperature plasma surface treating machine, is placed on flame passes
10mm before spray, processing power 800W, air-flow nozzle diameter 10mm, ensure that sheet surface obtains uniform treatment, after placing 5 hours
Alcohol washes surface is reused, is dried standby；
（3）Fine hair pre-processes：
The polyamide fine hair for taking length to be 3mm is put into acetone soln, acetone soln was not had fine hair just, is stirred with glass bar
Uniformly, it is placed in thermostatic drier until acetone volatilizees completely；Dry 30 minutes and handle in the case where flocking prochorion is through 35 DEG C, and with
With with baking, it is ensured that fine hair is uniformly dispersed；
（4）Application of adhesive：
In the face even application ethylene-propylene-diene monomer viscose binder that rubber sheet is handled through atmosphere low-temperature plasma, coating thickness
At 120 μm；
（5）Flocking：
After electrostatic flocking machine is preheated, flocking is carried out in glue-coated surface, flocking parameter is polar plate voltage in 60KV, pole plate distance
10cm, flocking time 10s, after the completion of flocking, solidify 10 minutes under 120 DEG C of temperature conditionss, it is to be solidified completely after be cooled to room
Temperature, the fine hair on surface is combed with brushing machine, floating hair is brushed away, obtains having cashmere-planted layer rubber floor covering.
Claims (4)
1. a kind of process of automobile using rubber floor covering surface electrostatic flocking, it is characterised in that walked including technique in detail below
Suddenly：
（1）Selection：The vulcanized rubber sheets of sheet are selected, film stock thickness is in 5-15mm, using 95% alcohol washes rubber sheet
Surface releasing agent and greasy dirt；
（2）Atmosphere low-temperature plasma processing：
Rubber sheet is surface-treated using jet flow type atmosphere low-temperature plasma surface treating machine, is placed on flame passes
8-10mm before spray, ensure that sheet surface obtains uniform treatment, reuse alcohol washes surface after placing 3-8 hours, dry standby
With；
（3）Fine hair pre-processes：
Take fine hair to be put into acetone soln, acetone soln was not had fine hair just, stirred with glass bar, be placed on freeze-day with constant temperature
Until acetone volatilizees completely in device；Dry 30 minutes and handle in the case where flocking prochorion is through 35 DEG C, and with baking, it is ensured that fine hair point
Dissipate uniform；
（4）Application of adhesive：
In the face even application ethylene-propylene-diene monomer viscose binder that rubber sheet is handled through atmosphere low-temperature plasma, coating thickness
At 100-200 μm；
（5）Flocking：
After electrostatic flocking machine is preheated, flocking is carried out in glue-coated surface, after the completion of flocking, is solidified under 90-140 DEG C of temperature conditionss
10-30 minutes, it is to be solidified completely after be cooled to room temperature, with brushing machine comb surface fine hair, brush away floating hair, obtain having flocking
Layer rubber floor covering.
2. a kind of process of automobile using rubber floor covering surface electrostatic flocking according to claims 1, its feature exist
In the step（2）Atmosphere low-temperature plasma processing power is 500-1000W, air-flow nozzle diameter 10-30mm.
3. a kind of process of automobile using rubber floor covering surface electrostatic flocking according to claims 1, its feature exist
In the step（3）Fine hair is using one kind in polyacrylonitrile, polyamide, polyester fiber, length 0.3-5mm.
4. a kind of process of automobile using rubber floor covering surface electrostatic flocking according to claims 1, its feature exist
In the step（5）Flocking parameter is polar plate voltage in 40-70KV, pole plate distance 10-15cm, flocking time 10-20s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710815425.1A CN107470102A (en) | 2017-09-12 | 2017-09-12 | A kind of process of automobile using rubber floor covering surface electrostatic flocking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710815425.1A CN107470102A (en) | 2017-09-12 | 2017-09-12 | A kind of process of automobile using rubber floor covering surface electrostatic flocking |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107470102A true CN107470102A (en) | 2017-12-15 |
Family
ID=60584267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710815425.1A Pending CN107470102A (en) | 2017-09-12 | 2017-09-12 | A kind of process of automobile using rubber floor covering surface electrostatic flocking |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107470102A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110152956A (en) * | 2019-05-31 | 2019-08-23 | 锦州希尔达汽车零部件有限公司 | A kind of production method of the high light shine implanted article of automotive upholstery |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1131286A (en) * | 1965-08-06 | 1968-10-23 | Dunlop Co Ltd | Flock coating of articles |
| GB1197953A (en) * | 1967-02-24 | 1970-07-08 | Dunlop Co Ltd | Patterned Sheet Material |
| CN1098614A (en) * | 1994-04-30 | 1995-02-15 | 周昆生 | Rubber, rubber and plastic flocked carpet and manufacture method thereof |
| CN201192254Y (en) * | 2008-05-14 | 2009-02-11 | 上海郁金香地毯制造有限公司 | Rubber terylene flock printing mat |
| CN102527600A (en) * | 2011-11-25 | 2012-07-04 | 上海瀚氏模具成型有限公司 | Plasma flocking method for automobile interior parts |
| CN106079412A (en) * | 2016-08-01 | 2016-11-09 | 上海镶蛟高分子新材料有限公司 | A kind of product of rubber and plastic viscose datatron |
-
2017
- 2017-09-12 CN CN201710815425.1A patent/CN107470102A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1131286A (en) * | 1965-08-06 | 1968-10-23 | Dunlop Co Ltd | Flock coating of articles |
| GB1197953A (en) * | 1967-02-24 | 1970-07-08 | Dunlop Co Ltd | Patterned Sheet Material |
| CN1098614A (en) * | 1994-04-30 | 1995-02-15 | 周昆生 | Rubber, rubber and plastic flocked carpet and manufacture method thereof |
| CN201192254Y (en) * | 2008-05-14 | 2009-02-11 | 上海郁金香地毯制造有限公司 | Rubber terylene flock printing mat |
| CN102527600A (en) * | 2011-11-25 | 2012-07-04 | 上海瀚氏模具成型有限公司 | Plasma flocking method for automobile interior parts |
| CN106079412A (en) * | 2016-08-01 | 2016-11-09 | 上海镶蛟高分子新材料有限公司 | A kind of product of rubber and plastic viscose datatron |
Non-Patent Citations (2)
| Title |
|---|
| 智文广: "《特种印刷技术》", 31 March 2008, 中国轻工业出版社 * |
| 苏东震，刘建平，莫小为: "三元乙丙橡胶植绒粘合剂合成和应用", 《印染助剂》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110152956A (en) * | 2019-05-31 | 2019-08-23 | 锦州希尔达汽车零部件有限公司 | A kind of production method of the high light shine implanted article of automotive upholstery |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171215 |
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| RJ01 | Rejection of invention patent application after publication |