CN106079412A - A kind of product of rubber and plastic viscose datatron - Google Patents
A kind of product of rubber and plastic viscose datatron Download PDFInfo
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- CN106079412A CN106079412A CN201610620550.2A CN201610620550A CN106079412A CN 106079412 A CN106079412 A CN 106079412A CN 201610620550 A CN201610620550 A CN 201610620550A CN 106079412 A CN106079412 A CN 106079412A
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- vacuum chamber
- vacuum
- rubber
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- product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/14—Surface shaping of articles, e.g. embossing; Apparatus therefor by plasma treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/14—Surface shaping of articles, e.g. embossing; Apparatus therefor by plasma treatment
- B29C2059/147—Low pressure plasma; Glow discharge plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
- B29L2031/504—Soles
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention provides a kind of product of rubber and plastic viscose datatron, belong to manufacture field, including vacuum chamber and sharing means, sharing means includes support, vacuum withdraw device, gas injection device and discharge power supply device；Vacuum chamber arranges at least two, and the sidewall of each vacuum chamber is provided with drain hole, and the inside of each vacuum chamber is provided with sparking electrode；The top of support is provided with fixed mount, and fixed mount is provided with the processing channel that two ends are through, and two vacuum chambers alternately enter processing channel respectively, and processing channel is provided with hatch door, and hatch door can seal the drain hole of processing vacuum chamber；Vacuum withdraw device can carry out vacuum drawn, and gas injection device can inject working gas, and discharge power supply device electrically connects with the sparking electrode of processing vacuum chamber.The technical program, by treating the product of rubber and plastic plasma treatment technique of viscose, improves product of rubber and plastic bonding action, and product of rubber and plastic production capacity significantly improves and also promotes this treatment technology promoting the use in product of rubber and plastic industry simultaneously.
Description
Technical field
The present invention relates to manufacture field, in particular to a kind of product of rubber and plastic viscose datatron.
Background technology
At present, at the bottom of all rubber and plastics of shoe-making industry, the common practice before gluing is, first " plucking ", will want the position of gluing by sole
Put and be attached on emery wheel grind, brush one times at " plucking " place with a kind of special treatment fluid the most again, the most just enter real
Gluing program, the most just can make sole and footwear tie up glutinous jail.
There is problem below in above-mentioned technological process: 1, in order to complete " plucking " this procedure, corporate boss need to support one specially
Criticizing employee, this is high in current labour cost, and workman's difficulty is an extremely difficult thing in the case of recruiting；2, above-mentioned special process
Liquid main component is containing toluene etc., very big to operator's health hazard, along with the whole society is to healthy and the enhancing of environmental consciousness, enterprise
Owner can pay the heaviest cost for this；More than 3 moreover be exactly that above-mentioned process flow steps, efficiency is low, becomes labour force
Under this ever-increasing environment, shoemaking cost remains high.
Summary of the invention
It is an object of the invention to provide a kind of product of rubber and plastic viscose datatron, to improve above-mentioned problem.
The present invention is achieved in that
The present invention provide product of rubber and plastic viscose datatron, including vacuum chamber and sharing means, sharing means include support,
Vacuum withdraw device, gas injection device and discharge power supply device；Vacuum chamber arranges at least two, and the sidewall of each vacuum chamber is respectively provided with
Drain hole, the inside of each vacuum chamber is had to be provided with at least one sparking electrode；The top of support is provided with fixed mount, fixing
Setting up and be equipped with the processing channel that two ends are through, two vacuum chambers alternately enter processing channel respectively, enter processing channel and processing
Vacuum chamber for processing vacuum chamber, processing channel is provided with hatch door, hatch door can seal processing vacuum chamber drain hole；Vacuum is taken out
Fetching is put, gas injection device and discharge power supply device may be contained within support, and processing vacuum chamber can be carried out very by vacuum withdraw device
Empty extraction, gas injection device can inject working gas to processing vacuum chamber, and working gas can ionize generation plasma, electric discharge
Supply unit provides high-frequency and high-voltage power supply and can electrically connect with the sparking electrode of processing vacuum chamber.
In prior art, in order to improve the bonding action of product of rubber and plastic, it is common that smear special after using wheel grinding
Gluing again after treatment fluid.The present invention is then to be processed by plasma treatment technique, and concrete principle is as follows, nitrogen (N), hydrogen (H) etc.
Mixed gas ionization in vacuum environment (tens arrive hundreds of handkerchief) forms corresponding plasma, and this plasma is at product of rubber and plastic
Surface produce and swash acute chemical reaction and physical reactions, thus form covalently bound a large amount of active function groups and product of rubber and plastic
Surface can increase, and makes sole surface form new modified layer, and this modified layer is except the most affine to bonding agent used and the biggest
The covalent bond of amount is formed, gluing again after Cement Composite Treated by Plasma is complete, so, has not only reached good gluing effect but also lossless rubber and plastic system
The original quality of product.
Vacuum chamber is for loading pending product of rubber and plastic, and vacuum chamber is the container depositing pending product of rubber and plastic, again
It it is the environment forming ionic discharge.Vacuum chamber arranges at least two, be mounted with the vacuum chamber of pending product of rubber and plastic replace into
Plasma process is carried out in entering processing channel.Vacuum withdraw device carries out vacuum in after hatch door closedown to vacuum chamber and takes out
Taking, the ionization for working gas provides a low pressure discharge environment, because the voltage of electrode power supply used at ambient pressure is far from
Be enough to puncture working gas.Gas injection device injects working gas in giving processing vacuum chamber, and working gas i.e. refers to
The lower gas producing plasma of the effect of ionization.Discharge power supply device is by processing the sparking electrode in vacuum chamber to work gas
Body electric discharge makes it ionize, and produces plasma, and plasma is also referred to as plasma source.Support is used for carrying the necessary operation of complete machine
Mechanism, parts, principle based on ergonomics ensure that equipment operates with conveniently, safely and comfortableness, it is achieved friendly
Man-machine interaction.
The technical program passes through technological innovation, has fully excavated the potentiality of device resource, has made the production capacity of equipment almost improve
One times, the cost performance of equipment is significantly enhanced.Thus will greatly accelerate the plasma technique popularization at shoe-making industry
Application.
Further, the top of support is provided with the second drive mechanism and at least two guide rail, and two guide rails are arranged side by side
And through processing channel, two vacuum chambers lay respectively at the both sides of processing channel, and each vacuum chamber is slideably positioned in a guide rail,
The bottom of each vacuum chamber is provided with slide block, and slide block slides and is embedded at guide rail, and the second drive mechanism drives two vacuum chambers respectively
Alternately enter processing channel.
Second drive mechanism drives vacuum chamber to slide in and out processing channel along guide rail, and two vacuum chambers lay respectively at and add
The both sides of work passage, a vacuum chamber removes processing channel from the side of processing channel, and another vacuum chamber is from processing channel
Opposite side moves into processing channel, is so iteratively repeated above-mentioned process, alternately realizes the pending rubber and plastic in processing vacuum chamber
Goods process.
Further, the second drive mechanism includes that dual-active plunger type Rodless cylinder, dual-active plunger type Rodless cylinder are positioned at two and lead
Between rail and be positioned at the bottom of vacuum chamber, slide block is connected with the piston of dual-active plunger type Rodless cylinder.
Owing to the stroke of each vacuum chamber is fixing, therefore, selecting air cylinder driven, mechanism is the most succinct, and cost is minimum, becomes
Originally it is that servosystem adds 1/3rd of synchronization wheel synchronization drive scheme, and is substituted single-piston rod-type by dual-active plunger type Rodless cylinder
It is more steadily reliable that cylinder can make system run, dual-active plunger type Rodless cylinder high reliability long life, compared with servosystem, and mechanism's letter
List, low cost, capacity of resisting disturbance be strong, can direct digital output modul.
Further, vacuum withdraw device includes vacuum pump and the vacuum tube being arranged at support, and the two ends of vacuum tube are respectively
Being the first connection end and the first conduction terminal, first connects end connects with vacuum pump, and the first conduction terminal can with processing vacuum chamber even
Logical, vacuum tube is provided with the first pipeline switch.
After becoming processing vacuum chamber in vacuum chamber moves into processing channel, close hatch door, controlled by the first pipeline switch
First conduction terminal carries out vacuum drawn with processing vacuum chamber conducting, vacuum pump to processing vacuum chamber, is evacuated to set negative pressure value automatic
Stop, providing one for working gas and compress discharge environment.
Further, vacuum withdraw device also includes that air accumulator and relief tube, the two ends of described relief tube are respectively second
Connecting end and the second conduction terminal, described second connects end connects with described air accumulator, and described second conduction terminal can add with described
Work vacuum chamber connects, and described relief tube is provided with the second pipeline switch.
Air accumulator is below negative-pressure cup, i.e. atmospheric pressure, pumps it to certain negative during the gap of vacuum chamber not evacuation
Pressure.When vacuum chamber moves into processing channel, and hatch door is closed, and before vacuum pump to start vacuum chamber evacuation, first passes through the second pipe
Second conduction terminal is connected by way switch with processing vacuum chamber, then the air accumulator being under negative pressure state allows also locates adding at ambient pressure
Work vacuum chamber quick pressure releasing, cuts off relief tube the most again, is connected with processing vacuum chamber by vacuum pump, and vacuum pump starts processing true
Empty cabin evacuation, the time reaching to shorten evacuation in real time in operation with this, improves the work efficiency of system.Its principle is exactly profit
The working time realizing vacuum pump with air accumulator intersects.
Further, gas injection device includes gas held tank and quantitative air delivering pipeline, and gas held tank is used for accommodating work
Gas, the two ends of quantitative air delivering pipeline are respectively arranged with the first pneumatic operated valve and the second pneumatic operated valve, one end of quantitative air delivering pipeline with
Being connected by connecting tube between gas held tank, connecting tube is provided with pressure regulator valve, the other end of quantitative air delivering pipeline can with add
Work vacuum chamber connects.
Gas injection device quantitatively injects working gas can to processing vacuum chamber, it is ensured that the quality of the product of rubber and plastic after process is steady
Fixed.Work process is: first, and the output pressure of gas held tank is transferred to the pressure of regulation, now the first gas by pressure regulator valve
At dynamic valve and the second pneumatic operated valve in off position, open the first pneumatic operated valve specified rate air delivering pipeline inflation, treat that Pressure gauge returns to
Setting value, closing pressure-regulating valve, then drive the second pneumatic operated valve and just the gas of quantitative air delivering pipeline is injected processing vacuum chamber because adding
It is negative pressure in work vacuum chamber.When the pressure of gas held tank is more than when setting pressure, and the tolerance injecting processing vacuum chamber is every time
Equal, tolerance number determined by diameter and the length of quantitative air delivering pipeline.
Further, gas injection device includes that working gas enters pipeline, working gas pipeline be arranged at hatch door with processing
The side that the drain hole of vacuum chamber is relative, working gas enters pipeline and includes input pipe, multiple branched pipe and multiple pipeline group, many
Individual pipeline group is arranged side by side, and each pipeline group includes two arms being arranged side by side, and is connected by communicating pipe between two arms,
Connected by a branched pipe between communicating pipe with input pipe.
Vacuum chamber becomes processing vacuum chamber after moving into processing channel, after closing chamber gate extraction vacuum, is given by gas injection device
The processing vacuum chamber quantitative working gas of input, and working gas enter pipeline be uniformly arranged on hatch door towards processing vacuum chamber
Side, it is possible to make between sparking electrode, to obtain uniform working gas.Ensure that working gas uniformly ionizes.
Further, vacuum chamber is symmetrically arranged with two drain holes, and each drain hole is correspondingly arranged a hatch door, two cabins
Door is symmetricly set in processing channel and is positioned at the both sides of processing vacuum chamber；First drive mechanism includes that air pressure pump and two hatch doors drive
Take offence capsule, be provided with a hatch door between each hatch door and processing channel and drive air bag, two hatch doors drive air bag be provided with into
Trachea, air pressure pump is arranged at air inlet pipe, and two hatch doors are driven and connected by balance pipe between air bag.
Vacuum chamber owing to moving back and forth is fixed on guide rail by slide block, and vacuum chamber has two fan doors, is closing
As long as time vacuum chamber slightly offset guide rail, then slide block and guide rail will lateral force, long-term work, guide rail and slide block will become
Consumable accessory, the design is to solve the hatch door driving air bag that this problem specialized designs is used as a pair to drive, by balance pipe by two
Individual hatch door drives airbags, owing to two hatch doors drive the consistent size of air bags and be same air inlet, when closing hatch door
When driving airbag aeration to hatch door, even if occurring hatch door closedown the most also can automatically adjust both sides hatch door driving by balance pipe
The pressure of air bag is allowed to reach unanimity, so that processing vacuum chamber is to guide rail force equilibrium.
Further, the first drive mechanism also includes the linear bearing being arranged at processing channel and is arranged at leading of hatch door
Post, guide pillar is connected with linear bearing.
Hatch door is near the drain hole of processing vacuum chamber under hatch door drives the effect of air bag, and in the process, guide pillar is relative
Linear motion is made in linear axis.Use guide pillar to coordinate with linear bearing, it is possible to make hatch door move in parallel, it is to avoid to occur partially as far as possible
Move, guide rail is caused lateral force.
Further, vacuum chamber be internally provided with laying rack, laying rack includes multilayer insulating panel, and multilayer insulating panel is the most side by side
It is arranged at vacuum chamber.
Laying rack, for putting pending product of rubber and plastic, after processing vacuum chamber removal processing channel discharging, will be treated
The product of rubber and plastic feeding processed is to laying rack.Arranging laying rack can make working gas contact the most even filling with product of rubber and plastic
Point, make the product of rubber and plastic being placed in processing vacuum chamber can obtain effective Cement Composite Treated by Plasma.
Beneficial effects of the present invention: the technical program, by treating the product of rubber and plastic plasma treatment technique of viscose, improves
Product of rubber and plastic bonding action, shoemaking production capacity simultaneously significantly improves and also promotes this treatment technology and transport in the popularization of shoe-making industry
With.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below by embodiment required use attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, and it is right to be therefore not construed as
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to this
A little accompanying drawings obtain other relevant accompanying drawings.
The structural representation in first direction of the product of rubber and plastic viscose datatron that Fig. 1 provides for the embodiment of the present invention；
Fig. 2 is the structural representation in second direction of the product of rubber and plastic viscose datatron shown in Fig. 1；
Fig. 3 is the structural representation in the 3rd direction of the product of rubber and plastic viscose datatron shown in Fig. 1；
Fig. 4 is the structural representation of the four direction of the product of rubber and plastic viscose datatron shown in Fig. 1；
Fig. 5 is the structural representation of the gas injection device in the product of rubber and plastic viscose datatron shown in Fig. 1；
Fig. 6 is the structural representation that the working gas in the product of rubber and plastic viscose datatron shown in Fig. 1 enters pipeline；
Fig. 7 is the structural representation of the first drive mechanism in the product of rubber and plastic viscose datatron shown in Fig. 1.
In figure:
Vacuum chamber 101；Support 102；Drain hole 103；Sparking electrode 104；Fixed mount 105；Processing channel 106；
Hatch door 107；Guide rail 108；Slide block 109；Dual-active plunger type Rodless cylinder 200；Vacuum pump 201；Air accumulator 202；Gas holds
Receive tank 203；Quantitatively air delivering pipeline 204；First pneumatic operated valve 205；Second pneumatic operated valve 206；Connecting tube 207；Pressure regulator valve
208；Working gas enters pipeline 209；Input pipe 300；Branched pipe 301；Pipeline group 302；Arm 303；Communicating pipe
304；First drive mechanism 305；Air pressure pump 306；Hatch door drives air bag 307；Air inlet pipe 308；Balance pipe 309；Linear axis
Hold 400；Guide pillar 401；Laying rack 402；Dividing plate 403；Gas injection device 404；Discharge power supply device 405；Operation interface
406；Vacuum-Volts current temperature table 407.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
The a part of embodiment of the present invention rather than whole embodiments.Generally implement with the present invention illustrated described in accompanying drawing herein
The assembly of example can be arranged with various different configurations and design.
Therefore, detailed description to the embodiments of the invention provided in the accompanying drawings is not intended to limit claimed below
The scope of the present invention, but be merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention, this area is common
The every other embodiment that technical staff is obtained under not making creative work premise, broadly falls into the model of present invention protection
Enclose.
It should also be noted that similar label and letter represent similar terms, therefore, the most a certain Xiang Yi in following accompanying drawing
Individual accompanying drawing is defined, then need not it be defined further and explains in accompanying drawing subsequently.
In describing the invention, describe it should be noted that term " first ", " second " etc. are only used for distinguishing, and not
It is understood that as instruction or hint relative importance.In describing the invention, in addition it is also necessary to explanation, unless otherwise clear and definite rule
Determining and limit, term " is arranged ", " connection " should be interpreted broadly, and connects for example, it may be fixing, it is also possible to be detachably to connect
Connect, or be integrally connected；Can be to be mechanically connected, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to by middle matchmaker
Jie is indirectly connected to, and can be the connection of two element internals.For the ordinary skill in the art, can be with concrete condition
Understand above-mentioned term concrete meaning in the present invention.
Detailed description of the invention, referring to figs. 1 through Fig. 7.
The product of rubber and plastic viscose datatron that the present invention provides, as depicted in figs. 1 and 2, including vacuum chamber 101 and shared dress
Putting, sharing means includes support 102, vacuum withdraw device, gas injection device 404 and discharge power supply device 405；Vacuum chamber 101 sets
Putting at least two, the sidewall of each vacuum chamber 101 is provided with drain hole 103, the inside of each vacuum chamber 101 be provided with to
A few sparking electrode 104；The top of support 102 is provided with fixed mount 105, and fixed mount 105 is provided with the processing that two ends are through
Passage 106, two vacuum chambers 101 alternately enter processing channel 106 respectively, enter processing channel 106 and the vacuum chamber 101 of processing
For processing vacuum chamber 101, processing channel 106 is provided with hatch door 107, and hatch door 107 can seal the drain hole of processing vacuum chamber 101
103；Vacuum withdraw device, gas injection device 404 and discharge power supply device 405 may be contained within support 102, and vacuum withdraw device can
Processing vacuum chamber 101 is carried out vacuum drawn, and gas injection device 404 injects working gas, work gas can to processing vacuum chamber 101
Body can ionize generation plasma, and discharge power supply device 405 provides high-frequency and high-voltage power supply and can be with processing vacuum chamber 101
Sparking electrode 104 electrically connects.
In prior art, in order to improve the bonding action of product of rubber and plastic, it is common that smear special after using wheel grinding
Gluing again after treatment fluid.The present invention is then to be processed by plasma treatment technique, and concrete principle is as follows, nitrogen (N), hydrogen (H) etc.
Mixed gas ionization in vacuum environment (tens arrive hundreds of handkerchief) forms corresponding plasma, and this plasma is at product of rubber and plastic
Surface produce and swash acute chemical reaction and physical reactions, thus form covalently bound a large amount of active function groups and product of rubber and plastic
Surface can increase, and makes sole surface form new modified layer, and this modified layer is except the most affine to bonding agent used and the biggest
The covalent bond of amount is formed, gluing again after Cement Composite Treated by Plasma is complete, so, has not only reached good gluing effect but also lossless rubber and plastic system
The original quality of product.
Vacuum chamber 101 is for loading pending product of rubber and plastic, and vacuum chamber 101 is the appearance depositing pending product of rubber and plastic
Device, is again the environment forming ionic discharge.Vacuum chamber 101 arranges at least two, is mounted with the vacuum of pending product of rubber and plastic
Cabin 101 carries out plasma process in alternately entering processing channel 106.Vacuum withdraw device is right after closing at hatch door 107
Carrying out vacuum drawn in vacuum chamber 101, the ionization for working gas provides a low pressure discharge environment, because electrode is at ambient pressure
The voltage of power supply used far from be enough to puncture working gas.Gas injection device 404 injects work in giving processing vacuum chamber 101
Gas, working gas i.e. refers to produce the gas of plasma under the effect of ionization.Discharge power supply device 405 is by adding
Working gas electric discharge is made it ionize by the sparking electrode 104 in work vacuum chamber 101, produces plasma, and plasma is also referred to as
Plasma source.Support 102 is used for carrying the necessary travelling mechanism of complete machine, parts, and principle based on ergonomics ensures equipment
Operate with conveniently, safely and comfortableness, it is achieved friendly man-machine interaction.
In actual mechanical process, give the upper product of rubber and plastic of vacuum chamber 101 loading being positioned at outside processing channel 106, start true
Empty cabin 101, vacuum chamber 101 moves to processing channel 106, and the vacuum chamber 101 in former processing channel 106 then removes processing channel
106, the vacuum chamber 101 in former hatch door 107 is moved out of, and is then shut off hatch door 107, connects vacuum withdraw device, by vacuum chamber 101
It is evacuated to set negative pressure value stop；Connect discharge power supply device 405, the discharging motor in external high pressure plant-grid connection vacuum chamber 101；
Connect gas injection device 404 again, put into working gas to the inside of vacuum chamber 101, finally by sparking electrode 104 to working gas
Carry out Cement Composite Treated by Plasma.Processing to setting the time, cutoff high power supply, sparking electrode 104 resets, and vacuum chamber 101 empties, cabin
Door 107 is opened, and vacuum chamber 101 removes processing channel 106, while completing above-mentioned action, is moved by processing channel 106 before
The upper full material of the vacuum chamber 101 gone out, the vacuum chamber 101 just processed removes discharging feeding.It is simultaneously moved into processing channel 106
Vacuum chamber 101 starts to repeat aforementioned operation process from closing hatch door 107, and the most previous working cycle terminates, and a rear working cycle opens
Begin.
The technical program passes through technological innovation, has fully excavated the potentiality of device resource, has made the production capacity of equipment almost improve
One times, the cost performance of equipment is significantly enhanced.Thus will greatly accelerate that plasma technique is in product of rubber and plastic industry
Popularization and application.
Meanwhile, as it is shown on figure 3, system workflow process control, the action of each pneumatic execution unit and working gas given
All can perform valve by pipeline and control to complete.In order to easy to operate, operation interface 406 and Vacuum-Volts current temperature are set
Table 407, operation interface 406 also includes automatically controlled part, and electric control part is divided and included man machine interface, PLC, change-over relay, various switch
Button etc..This part is to control the brain of whole system workflow, is also human computer conversation's window of given system operational parameters
Mouthful.
As it is shown in figure 1, vacuum chamber 101 be internally provided with laying rack 402, laying rack 402 includes multilayer insulating panel 403, many
Layer dividing plate 403 is vertically arranged side by side in vacuum chamber 101.Laying rack 402 is for putting pending product of rubber and plastic, in processing vacuum
After cabin 101 removes processing channel 106 discharging, product of rubber and plastic feeding that will be pending is to laying rack 402.Laying rack 402 is set
Can make working gas contact with product of rubber and plastic the most even fully, make to be placed in the product of rubber and plastic in processing vacuum chamber 101 all
Effective Cement Composite Treated by Plasma can be obtained.
As in figure 2 it is shown, the top of support 102 is provided with the second drive mechanism and at least two guide rail 108, two guide rails
108 are arranged side by side and pass processing channel 106, and two vacuum chambers 101 lay respectively at the both sides of processing channel 106, each vacuum
Cabin 101 is slideably positioned in a guide rail 108, and the bottom of each vacuum chamber 101 is provided with slide block 109, and slide block 109 slides and is embedded at
Guide rail 108, the second drive mechanism drives two vacuum chambers 101 to alternately enter processing channel 106 respectively.Second drive mechanism drives
Vacuum chamber 101 slides in and out processing channel 106 along guide rail 108, and two vacuum chambers 101 lay respectively at processing channel 106
Both sides, a vacuum chamber 101 removes processing channel 106 from the side of processing channel 106, and another vacuum chamber 101 is logical from processing
The opposite side in road 106 moves into processing channel 106, is so iteratively repeated above-mentioned process, alternately realizes in processing vacuum chamber 101
Pending product of rubber and plastic process.
As in figure 2 it is shown, the second drive mechanism includes that dual-active plunger type Rodless cylinder 200, dual-active plunger type Rodless cylinder 200 are positioned at
Between two guide rails 108 and be positioned at the bottom of vacuum chamber 101, slide block 109 is connected with the piston of dual-active plunger type Rodless cylinder 200.
Owing to the stroke of each vacuum chamber 101 is fixing, therefore, selecting air cylinder driven, mechanism is the most succinct, and cost is minimum, and cost is
Servosystem adds synchronization wheel and synchronizes 1/3rd of drive scheme, and is substituted single-piston rod-type by dual-active plunger type Rodless cylinder 200
It is more steadily reliable that cylinder can make system run, dual-active plunger type Rodless cylinder 200 high reliability long life, compared with servosystem, and machine
Structure is simple, low cost, capacity of resisting disturbance strong, can direct digital output modul.
In the present embodiment, as shown in Figure 2 and Figure 4, vacuum chamber 101 is symmetrically arranged with two drain holes 103, each drain hole
103 are correspondingly arranged a hatch door 107, and two hatch doors 107 are symmetricly set in processing channel 106 and are positioned at processing vacuum chamber 101
Both sides；As it is shown in fig. 7, the first drive mechanism 305 includes that air pressure pump 306 and two hatch doors drive air bag 307, each hatch door 107
And being provided with a hatch door between processing channel 106 drives air bag 307, two hatch doors to drive air bag 307 to be provided with air inlet pipe
308, air pressure pump 306 is arranged at air inlet pipe 308, and two hatch doors are driven and connected by balance pipe 309 between air bag 307.
Vacuum chamber 101 owing to moving back and forth is fixed on guide rail 108 by slide block 109, and vacuum chamber 101 has two
Fan door, as long as vacuum chamber 101 slightly offsets guide rail 108 when closed, then slide block 109 and guide rail 108 will lateral force, for a long time
Working, guide rail 108 and slide block 109 will become consumable accessory, and the design is used as a pair to drive for solving this problem specialized designs
Hatch door drive air bag 307, drive air bags 307 to be connected two hatch doors by balance pipe 309, owing to two hatch doors drive air bags
The consistent size of 307 and be same air inlet, when closing hatch door 107 and driving air bag 307 to inflate to hatch door, even if occurring
Hatch door 107 closedown successively also can automatically be adjusted both sides hatch door and drive the pressure of air bag 307 to be allowed to tend to one by balance pipe 309
Cause, so that processing vacuum chamber 101 is to guide rail 108 force equilibrium.
As in figure 2 it is shown, the first drive mechanism 305 also includes the linear bearing 400 being arranged at processing channel 106 and is arranged at
The guide pillar 401 of hatch door 107, guide pillar 401 is connected with linear bearing 400.Hatch door 107 leans under hatch door drives the effect of air bag 307
The nearly drain hole 103 processing vacuum chamber 101, in the process, guide pillar 401 moves along a straight line relative to linear bearing 400.Use
Guide pillar 401 coordinates with linear bearing 400, it is possible to make hatch door 107 move in parallel as far as possible, it is to avoid skew occurs, causes guide rail 108
Lateral force.
As it is shown in figure 1, vacuum withdraw device includes vacuum pump 201 and the vacuum tube being arranged at support 102, the two of vacuum tube
End is respectively the first connection end and the first conduction terminal, and first connects end connects with vacuum pump 201, and the first conduction terminal can be with processing
Vacuum chamber 101 connects, and vacuum tube is provided with the first pipeline switch.Processing is become true in vacuum chamber 101 moves into processing channel 106
Behind empty cabin 101, close hatch door 107, control the first conduction terminal by the first pipeline switch and turn on processing vacuum chamber 101, vacuum
Pump 201 carries out vacuum drawn to processing vacuum chamber 101, is evacuated to set negative pressure value and is automatically stopped, provides one for working gas and support
Press electrical environment.
As it is shown in figure 1, vacuum withdraw device also includes air accumulator 202 and relief tube, the two ends of described relief tube are respectively
Second connects end and the second conduction terminal, and described second connects end connects with described air accumulator 202, and described second conduction terminal can be with
Described processing vacuum chamber 101 connects, and described relief tube is provided with the second pipeline switch.Air accumulator 202 is negative-pressure cup, i.e. atmospheric pressure
Hereinafter, during the gap of vacuum chamber 101 not evacuation, certain negative pressure is pumped it to.When vacuum chamber 101 moves into processing channel
106, hatch door 107 is closed, and before vacuum pump 201 to start vacuum chamber 101 evacuation, first passes through the second pipeline switch by second
Conduction terminal is connected with processing vacuum chamber 101, then the air accumulator 202 being under negative pressure state allows the processing vacuum also located at ambient pressure
Cabin 101 quick pressure releasing, cuts off relief tube the most again, is connected with processing vacuum chamber 101 by vacuum pump 201, and it is right that vacuum pump 201 starts
Processing vacuum chamber 101 evacuation, the time reaching to shorten evacuation in real time in operation with this, improves the work efficiency of system.Its
Principle is exactly to intersect the working time utilizing air accumulator 202 to realize vacuum pump 201.
Vacuum withdraw device also includes negative-pressure detection device, and negative-pressure detection device sets presets negative pressure value, and detection of negative pressure fills
Put the air pressure inside for detecting air accumulator 202, when detected air pressure value is less than when presetting negative pressure value, and negative-pressure detection device controls true
First conduction terminal of blank pipe connects with air accumulator 202.After vacuum chamber 101 moves into processing channel 106, vacuum pump 201 may be first
Air accumulator 202 is entered vacuum drawn, then by air accumulator 202 to processing vacuum chamber 101 pressure release after, then pass through vacuum pump
201 pairs of processing vacuum chambers 101 carry out vacuum drawn.
As it is shown in figure 5, gas injection device 404 includes gas held tank 203 and quantitative air delivering pipeline 204, gas held tank 203
For accommodating working gas, the two ends of quantitative air delivering pipeline 204 are respectively arranged with the first pneumatic operated valve 205 and the second pneumatic operated valve 206,
Quantitatively being connected by connecting tube 207 between one end and the gas held tank 203 of air delivering pipeline 204, connecting tube 207 is provided with pressure regulation
Valve 208, the other end of quantitative air delivering pipeline 204 can connect with processing vacuum chamber 101.Gas injection device 404 can give processing true
Working gas is quantitatively injected in empty cabin 101, it is ensured that the steady quality of the product of rubber and plastic after process.Work process is: first, by adjusting
The output pressure of gas held tank 203 is transferred to the pressure of regulation, now the first pneumatic operated valve 205 and the second pneumatic operated valve by pressure valve 208
At 206 in off position, open the first pneumatic operated valve 205 specified rate air delivering pipeline 204 and inflate, treat that Pressure gauge returns to setting value,
Closing pressure-regulating valve 208, then open the second pneumatic operated valve 206 just the gas of quantitative air delivering pipeline 204 inject processing vacuum chamber 101 because of
It is negative pressure for processing vacuum chamber 101 interior.When the pressure of gas held tank 203 is more than when setting pressure, inject processing vacuum every time
The tolerance in cabin 101 is equal, tolerance number determined by the diameter of quantitative air delivering pipeline 204 and length.
As shown in Figure 6, gas injection device 404 also includes that working gas enters pipeline 209, and working gas pipeline is arranged at hatch door
The relative side of drain hole 103 with processing vacuum chamber 101 of 107, working gas enters pipeline 209 and includes input pipe 300, many
Individual branched pipe 301 and multiple pipeline group 302, multiple pipeline groups 302 are arranged side by side, and each pipeline group 302 includes being arranged side by side
Two arms 303, by connecting communicating pipe 304 between two arms 303, by one between communicating pipe 304 and input pipe 300
Branched pipe 301 connects.Vacuum chamber 101 becomes processing vacuum chamber 101 after moving into processing channel 106, close hatch door 107 extracting vacuum
After, input quantitative working gas to processing vacuum chamber 101 by gas injection device 404, and working gas entrance pipeline 209 is uniform
It is arranged at the side towards processing vacuum chamber 101 of hatch door 107, it is possible to make to obtain between sparking electrode 104 uniform working gas.
Ensure that working gas uniformly ionizes.
Finally, overall running is such that confirming that three phase mains is normal, confirms that working gas pipeline connects and does not asks
Topic, stamps the total lock of distribution board (three-phase air switch), the start key on torquing operations panel, and PLC, man machine interface initialize,
The pressure of the negative-pressure detection device test air accumulator 202 of system, system detection vacuum chamber 101 position, as negative in measured air accumulator 202
Pressure value less than, then system first starts vacuum pump 201 negative pressure is extracted into required value, until System self-test is complete send sound prompt after just
Can start working.Inspection, initialization system running parameter, be positioned at product of rubber and plastic on the vacuum chamber 101 outside processing channel 106,
The present embodiment is primarily referred to as rubber tread, upper full by starting button；Vacuum chamber 101 moves becomes processing to processing channel 106
Vacuum chamber 101, the processing vacuum chamber 101 in former processing channel 106 is moved out of, and closes hatch door 107；Connect processing vacuum chamber 101
With air accumulator 202, vacuum chamber 101 quick pressure releasing；Pipeline switches；Vacuum pump 201 accesses processing vacuum chamber 101, is evacuated to set and bears
Pressure value is automatically stopped；External electrical apparatus accesses the sparking electrode 104 in processing vacuum chamber 101；Gas injection device 404 is quantitatively put into
Working gas；Sparking electrode 104 electric discharge produces Cement Composite Treated by Plasma sole；Process to setting the time, cutoff high power supply, electric discharge
Electrode 104 resets；Processing vacuum chamber 101 empties, and puts into air；Hatch door 107 is opened, and processing vacuum chamber 101 shifts；On completing
While stating action, before by the upper full material of the vacuum chamber 101 of removal in processing channel 106, the removal discharging just processed, on
Material.The vacuum chamber 101 being simultaneously moved in processing channel 106 starts to repeat aforementioned operation process, the most previous work from closing hatch door 107
Making end cycle, a rear working cycle starts.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, that is made any repaiies
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (10)
1. a product of rubber and plastic viscose datatron, it is characterised in that include that vacuum chamber and sharing means, described sharing means include
Support, vacuum withdraw device, gas injection device and discharge power supply device；
Described vacuum chamber arranges at least two, and the sidewall of each described vacuum chamber is provided with drain hole, each described vacuum chamber
Inside be provided with at least one sparking electrode；The top of described support is provided with fixed mount, and described fixed mount is provided with two
Through processing channel, two described vacuum chambers is held to alternately enter described processing channel respectively, enter described processing channel and add
The described vacuum chamber of work is processing vacuum chamber, and described processing channel is provided with the first drive mechanism and hatch door, and described first drives
Mechanism drives described hatch door to seal the described drain hole of described processing vacuum chamber；
Described vacuum withdraw device, described gas injection device and described discharge power supply device may be contained within described support, described vacuum
Draw-out device can carry out vacuum drawn to described processing vacuum chamber, and described gas injection device injects to described processing vacuum chamber
Working gas, described working gas can ionize generation plasma, described discharge power supply device provide high-frequency and high-voltage power supply and
Can electrically connect with the described sparking electrode of described processing vacuum chamber.
Product of rubber and plastic viscose datatron the most according to claim 1, it is characterised in that the top of described support is provided with
Two drive mechanisms and at least two guide rail, two described guide rails are arranged side by side and through described processing channel, two described vacuum
Cabin lays respectively at the both sides of described processing channel, and each described vacuum chamber is slideably positioned in a described guide rail, each described very
The bottom in empty cabin is provided with slide block, and described slide block slides and is embedded at described guide rail, described in described second drive mechanism driving two
Vacuum chamber alternately enters described processing channel respectively.
Product of rubber and plastic viscose datatron the most according to claim 2, it is characterised in that described second drive mechanism includes double
Piston-type Rodless cylinder, described dual-active plunger type Rodless cylinder is between two described guide rails and is positioned at the end of described vacuum chamber
Portion, described slide block is connected with the piston of described dual-active plunger type Rodless cylinder.
Product of rubber and plastic viscose datatron the most according to claim 1, it is characterised in that described vacuum withdraw device includes setting
Being placed in vacuum pump and the vacuum tube of described support, the two ends of described vacuum tube are respectively the first connection end and the first conduction terminal, institute
Stating the first connection end to connect with described vacuum pump, described first conduction terminal can connect with described processing vacuum chamber, described vacuum
Pipe is provided with the first pipeline switch.
Product of rubber and plastic viscose datatron the most according to claim 4, it is characterised in that described vacuum withdraw device also includes
Air accumulator and relief tube, the two ends of described relief tube are respectively the second connection end and the second conduction terminal, described second connect end with
Described air accumulator connects, and described second conduction terminal can connect with described processing vacuum chamber, and described relief tube is provided with the second pipe
Way switch.
Product of rubber and plastic viscose datatron the most according to claim 1, it is characterised in that described gas injection device includes that gas holds
Receiving tank and quantitative air delivering pipeline, described gas held tank is used for accommodating described working gas, the two ends of described quantitative air delivering pipeline
It is respectively arranged with the first pneumatic operated valve and the second pneumatic operated valve, logical between one end and the described gas held tank of described quantitative air delivering pipeline
Crossing connecting tube connection, described connecting tube is provided with pressure regulator valve, and the other end of described quantitative air delivering pipeline can be true with described processing
The connection of empty cabin.
Product of rubber and plastic viscose datatron the most according to claim 1, it is characterised in that described gas injection device includes work gas
Body enters pipeline, and the described drain hole with described processing vacuum chamber that described working gas pipeline is arranged at described hatch door is relative
Side, described working gas enters pipeline and includes input pipe, multiple branched pipe and multiple pipeline group, and multiple described pipeline groups are side by side
Arranging, each described pipeline group is included two arms being arranged side by side, is connected by communicating pipe between two described arms, described
Connected by a described branched pipe between communicating pipe with described input pipe.
Product of rubber and plastic viscose datatron the most according to claim 2, it is characterised in that described vacuum chamber is symmetrically arranged with two
Individual drain hole, each described drain hole is correspondingly arranged a described hatch door, and two described hatch doors are symmetricly set in described processing and lead to
Road and be positioned at the both sides of described processing vacuum chamber；Described first drive mechanism includes that air pressure pump and two hatch doors drive air bag, often
Being provided with a described hatch door between individual described hatch door and described processing channel drives air bag, two described hatch doors to drive air bag to set
Being equipped with air inlet pipe, described air pressure pump is arranged at described air inlet pipe, and two described hatch doors are driven and connected by balance pipe between air bag.
Product of rubber and plastic viscose datatron the most according to claim 8, it is characterised in that described first drive mechanism also includes
Being arranged at the linear bearing of described processing channel and be arranged at the guide pillar of described hatch door, described guide pillar is with described linear bearing even
Connect.
Product of rubber and plastic viscose datatron the most as claimed in any of claims 1 to 9, it is characterised in that described vacuum
Cabin be internally provided with laying rack, described laying rack includes multilayer insulating panel, dividing plate described in multilamellar be vertically arranged side by side in described very
Empty cabin.
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| CN201610620550.2A CN106079412B (en) | 2016-08-01 | 2016-08-01 | A kind of product of rubber and plastic viscose processor |
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| CN201610620550.2A CN106079412B (en) | 2016-08-01 | 2016-08-01 | A kind of product of rubber and plastic viscose processor |
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| CN107470102A (en) * | 2017-09-12 | 2017-12-15 | 滁州远方车船装备工程有限公司 | A kind of process of automobile using rubber floor covering surface electrostatic flocking |
| CN107604563A (en) * | 2017-09-12 | 2018-01-19 | 滁州远方车船装备工程有限公司 | A kind of processing method for improving rubber floor covering cloth adhesive effect |
| CN114939445A (en) * | 2022-03-29 | 2022-08-26 | 合肥通用机械研究院有限公司 | Large vacuum degree change test device and test method using same |
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| CN106079412B (en) | 2019-04-23 |
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Effective date of registration: 20190321 Address after: 201406 Room 1189, Building 415 Shunfu Road, Guangming A3 Industrial Park, Fengxian District, Shanghai Applicant after: Shanghai Ke Ke Alwayseal Technology Ltd Address before: Room 1153, Building 415 Shunfu Road, Guangming A3 Industrial Park, Fengxian District, Shanghai, 201620 Applicant before: SHANGHAI XIANGJIAO POLYMER NEW MATERIAL CO., LTD. |
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