CN107455990A - 一种保健床垫生产工艺 - Google Patents

一种保健床垫生产工艺 Download PDF

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CN107455990A
CN107455990A CN201710626914.2A CN201710626914A CN107455990A CN 107455990 A CN107455990 A CN 107455990A CN 201710626914 A CN201710626914 A CN 201710626914A CN 107455990 A CN107455990 A CN 107455990A
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王松明
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Anji County Zhejiang Province Mei Jiaqi Household Articles Co Ltd
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/121—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with different inlays
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/005—Use of aromatic materials, e.g. herbs
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/007—Anti-mite, anti-allergen or anti-bacterial means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo

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Abstract

本发明公开了一种保健床垫生产工艺，包括如下步骤：（1）制作椰棕层：取甘草和白术并加水煎煮7‑8小时，过滤得滤液;按重量比2:1取棕丝和椰丝；（2）制作纤维层：取黄芪和鱼腥草加水煎煮7‑9小时，过滤得滤液；按重量比4:1取竹纤维和亚麻纤维；（3）制作乌拉草层：取茯苓和洋甘菊加水煎煮4‑5小时。本发明通过制作的椰棕层、纤维层、乌拉草层和蔺草层使得生产出来的床垫具有一定的安神、保健功能，不仅有助于提升人们的睡眠质量，还有利于人们身体健康。

Description

一种保健床垫生产工艺
技术领域
本发明属于生活用具技术领域，尤其是涉及一种保健床垫生产工艺。
背景技术
目前市场上的床垫作用都比较单一，仅是从如何提高人们的睡眠舒适度角度出发设计的，无法为人们提供其他的功效。
发明内容
本发明为了克服现有技术的不足，提供一种具有安神、保健功效的保健床垫生产工艺。
为了实现上述目的，本发明采用以下技术方案：一种保健床垫生产工艺，包括如下步骤：
（1）制作椰棕层：取甘草和白术并加水煎煮7-8小时，过滤得滤液;按重量比2:1取棕丝和椰丝，并将棕丝和椰丝均匀混合后一起浸泡在滤液内，浸泡时间16-18小时，然后将棕丝和椰丝从滤液中取出并烘干，保证棕丝和椰丝内的水含量低于3%;将烘干后的棕丝和椰丝放入模具中压实制得椰棕层；
（2）制作纤维层：取黄芪和鱼腥草加水煎煮7-9小时，过滤得滤液；按重量比4:1取竹纤维和亚麻纤维，然后将竹纤维和亚麻纤维混合后一起浸泡在滤液中，浸泡时间为18-20小时，之后取出竹纤维和亚麻纤维并烘干，保证烘干后竹纤维和亚麻纤维内的水分含量低于3%；之后放入模具中压实制得纤维层；
（3）制作乌拉草层：取茯苓和洋甘菊加水煎煮4-5小时，过滤的滤液，按重量比10:1:1取乌拉草、薰衣草和艾草，将乌拉草、薰衣草和艾草均均匀混合后浸泡在滤液中，浸泡时间为16-18小时，之后取出乌拉草、薰衣草和艾草的混合物进行烘干处理，保证烘干后混合物内的水分含量低于3%，最后将混合物放入模具中进行压实制得乌拉草层；
（4）制作蔺草层：将首乌藤绞碎，然后与苍术和红花一起加水煎煮，煎煮7-8小时，过滤得滤液，按重量比3:1取蔺草和菖蒲，将蔺草和菖蒲均匀混合后放在滤液内浸泡16-18小时，后取出烘干，保证烘干后蔺草和菖蒲内水分含量低于3%，然后放入模具中进行压实处理得到蔺草层；
（5）热压、固化：将乌拉草层、蔺草层、纤维层和椰棕层由上至下堆叠在一起，然后用热压机进行热压处理，热压温度控制在120-130°，热压处理后自然冷却制得初加工床垫；
（6）修边、套装：对初加工床垫进行裁剪、修边，然后进行装套、密封制得保健床垫。
甘草和白术、黄芪和鱼腥草都能提升人体免疫力；茯苓和洋甘菊都具有杀菌、杀毒和抗病菌的功效，抑制床垫内细菌的滋生，有助于保持人们的身体健康；薰衣草、艾草和菖蒲都具有安神、促进睡眠的作用，进一步提升了人们的睡眠质量，且来源广泛，生产成本低；首乌藤、苍术和红花乌具有促进身心放松的功效，能够缓解疲劳；乌拉草具有除味祛味的优点，利于长久保持床垫的气味清新，有助于人们的睡眠。
进一步的，所述步骤（5）中热压温度控制在120°；能够将乌拉草层、蔺草层、纤维层及椰棕层更紧密的压合在一起。
综上所述，本发明通过制作的椰棕层、纤维层、乌拉草层和蔺草层使得生产出来的床垫具有一定的安神、保健功能，不仅有助于提升人们的睡眠质量，还有利于人们身体健康。
具体实施方式
为了使本技术领域的人员更好的理解本发明方案，下面将对本发明实施例中的技术方案进行清楚、完整的描述。
实施例一
一种保健床垫生产工艺，包括如下步骤：
（1）制作椰棕层：取甘草和白术并加水煎煮7小时，过滤得滤液;按重量比2:1取棕丝和椰丝，并将棕丝和椰丝均匀混合后一起浸泡在滤液内，浸泡时间16小时，然后将棕丝和椰丝从滤液中取出并烘干，保证棕丝和椰丝内的水含量为3%;将烘干后的棕丝和椰丝放入模具中压实制得椰棕层。
（2）制作纤维层：取黄芪和鱼腥草加水煎煮7小时，过滤得滤液；按重量比4:1取竹纤维和亚麻纤维，然后将竹纤维和亚麻纤维混合后一起浸泡在滤液中，浸泡时间为18小时，之后取出竹纤维和亚麻纤维并烘干，保证烘干后竹纤维和亚麻纤维内的水分含量为3%；之后放入模具中压实制得纤维层。
（3）制作乌拉草层：取茯苓和洋甘菊加水煎煮4小时，过滤的滤液，按重量比10:1:1取乌拉草、薰衣草和艾草，将乌拉草、薰衣草和艾草均均匀混合后浸泡在滤液中，浸泡时间为16小时，之后取出乌拉草、薰衣草和艾草的混合物进行烘干处理，保证烘干后混合物内的水分含量为3%，最后将混合物放入模具中进行压实制得乌拉草层。
（4）制作蔺草层：将首乌藤绞碎，然后与苍术和红花一起加水煎煮，煎煮7小时，过滤得滤液，按重量比3:1取蔺草和菖蒲，将蔺草和菖蒲均匀混合后放在滤液内浸泡16小时，后取出烘干，保证烘干后蔺草和菖蒲内水分含量为3%，然后放入模具中进行压实处理得到蔺草层。
（5）热压、固化：将乌拉草层、蔺草层、纤维层和椰棕层由上至下堆叠在一起，然后用热压机进行热压处理，热压温度控制在120°，热压处理后自然冷却制得初加工床垫。
（6）修边、套装：对初加工床垫进行裁剪、修边，然后进行装套、密封制得保健床垫。
实施例二
一种保健床垫生产工艺，包括如下步骤：
（1）制作椰棕层：取甘草和白术并加水煎煮8小时，过滤得滤液;按重量比2:1取棕丝和椰丝，并将棕丝和椰丝均匀混合后一起浸泡在滤液内，浸泡时间17小时，然后将棕丝和椰丝从滤液中取出并烘干，保证棕丝和椰丝内的水含量为3%;将烘干后的棕丝和椰丝放入模具中压实制得椰棕层。
（2）制作纤维层：取黄芪和鱼腥草加水煎煮8小时，过滤得滤液；按重量比4:1取竹纤维和亚麻纤维，然后将竹纤维和亚麻纤维混合后一起浸泡在滤液中，浸泡时间为19小时，之后取出竹纤维和亚麻纤维并烘干，保证烘干后竹纤维和亚麻纤维内的水分含量为3%；之后放入模具中压实制得纤维层。
（3）制作乌拉草层：取茯苓和洋甘菊加水煎煮5小时，过滤的滤液，按重量比10:1:1取乌拉草、薰衣草和艾草，将乌拉草、薰衣草和艾草均均匀混合后浸泡在滤液中，浸泡时间为17小时，之后取出乌拉草、薰衣草和艾草的混合物进行烘干处理，保证烘干后混合物内的水分含量为3%，最后将混合物放入模具中进行压实制得乌拉草层。
（4）制作蔺草层：将首乌藤绞碎，然后与苍术和红花一起加水煎煮，煎煮7小时，过滤得滤液，按重量比3:1取蔺草和菖蒲，将蔺草和菖蒲均匀混合后放在滤液内浸泡17小时，后取出烘干，保证烘干后蔺草和菖蒲内水分含量为3%，然后放入模具中进行压实处理得到蔺草层。
（5）热压、固化：将乌拉草层、蔺草层、纤维层和椰棕层由上至下堆叠在一起，然后用热压机进行热压处理，热压温度控制在120°，热压处理后自然冷却制得初加工床垫。
（6）修边、套装：对初加工床垫进行裁剪、修边，然后进行装套、密封制得保健床垫。
显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都应当属于本发明保护的范围。

Claims (2)

1.一种保健床垫生产工艺，其特征在于：包括如下步骤：
制作椰棕层：取甘草和白术并加水煎煮7-8小时，过滤得滤液;按重量比2:1取棕丝和椰丝，并将棕丝和椰丝均匀混合后一起浸泡在滤液内，浸泡时间16-18小时，然后将棕丝和椰丝从滤液中取出并烘干，保证棕丝和椰丝内的水含量低于3%;将烘干后的棕丝和椰丝放入模具中压实制得椰棕层；
制作纤维层：取黄芪和鱼腥草加水煎煮7-9小时，过滤得滤液；按重量比4:1取竹纤维和亚麻纤维，然后将竹纤维和亚麻纤维混合后一起浸泡在滤液中，浸泡时间为18-20小时，之后取出竹纤维和亚麻纤维并烘干，保证烘干后竹纤维和亚麻纤维内的水分含量低于3%；之后放入模具中压实制得纤维层；
制作乌拉草层：取茯苓和洋甘菊加水煎煮4-5小时，过滤的滤液，按重量比10:1:1取乌拉草、薰衣草和艾草，将乌拉草、薰衣草和艾草均均匀混合后浸泡在滤液中，浸泡时间为16-18小时，之后取出乌拉草、薰衣草和艾草的混合物进行烘干处理，保证烘干后混合物内的水分含量低于3%，最后将混合物放入模具中进行压实制得乌拉草层；
制作蔺草层：将首乌藤绞碎，然后与苍术和红花一起加水煎煮，煎煮7-8小时，过滤得滤液，按重量比3:1取蔺草和菖蒲，将蔺草和菖蒲均匀混合后放在滤液内浸泡16-18小时，后取出烘干，保证烘干后蔺草和菖蒲内水分含量低于3%，然后放入模具中进行压实处理得到蔺草层；
热压、固化：将乌拉草层、蔺草层、纤维层和椰棕层由上至下堆叠在一起，然后用热压机进行热压处理，热压温度控制在120-130°，热压处理后自然冷却制得初加工床垫；
修边、套装：对初加工床垫进行裁剪、修边，然后进行装套、密封制得保健床垫。
2.根据权利要求1所述的保健床垫生产工艺，其特征在于：所述步骤（5）中热压温度控制在120°。
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2036778U (zh) * 1988-09-17 1989-05-03 孙万珍 中药保健褥垫
CN101601542A (zh) * 2009-06-16 2009-12-16 王岳剑 山棕竹炭床垫的制造方法
CN104586139A (zh) * 2014-12-25 2015-05-06 张海涛 新型中药保健床垫
CN106820771A (zh) * 2017-03-01 2017-06-13 金翰（赣州）实业有限公司 一种乌拉草保健床垫的加工工艺

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2036778U (zh) * 1988-09-17 1989-05-03 孙万珍 中药保健褥垫
CN101601542A (zh) * 2009-06-16 2009-12-16 王岳剑 山棕竹炭床垫的制造方法
CN104586139A (zh) * 2014-12-25 2015-05-06 张海涛 新型中药保健床垫
CN106820771A (zh) * 2017-03-01 2017-06-13 金翰（赣州）实业有限公司 一种乌拉草保健床垫的加工工艺

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