CN107447895B - Light and thin prefabricated block - Google Patents

Light and thin prefabricated block Download PDF

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Publication number
CN107447895B
CN107447895B CN201710918193.2A CN201710918193A CN107447895B CN 107447895 B CN107447895 B CN 107447895B CN 201710918193 A CN201710918193 A CN 201710918193A CN 107447895 B CN107447895 B CN 107447895B
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China
Prior art keywords
block
corner
rabbet
anchoring
shaped
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CN201710918193.2A
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CN107447895A (en
Inventor
蔡正荣
廖海龙
刘勇
冯小龙
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Guizhou Qianhang Traffic Engineering Co ltd
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Guizhou Qianhang Traffic Engineering Co ltd
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Publication of CN107447895A publication Critical patent/CN107447895A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/867Corner details

Abstract

The invention discloses a light and thin prefabricated block, which comprises a standard block and a special-shaped block and is characterized in that: the standard block comprises a straight-face block (1) and an anchoring block A (2), wherein the anchoring block A (2) is vertically positioned on one side of the straight-face block (1) to enable the standard block to be L-shaped, the left side, the right side, the bottom and the top of the straight-face block (1) are provided with tongue-and-grooves which are staggered, and a left tongue-and-groove A (3) is close to the anchoring block A (2); the special-shaped block comprises a corner block (7) and an anchoring block B (8), the anchoring block B (8) is vertically positioned on one side of the corner block (7) to enable the special-shaped block to be U-shaped, the left side, the right side, the bottom and the top of the corner block (7) are provided with tongue-and-groove in staggered arrangement, and a left tongue-and-groove B (9) is close to the anchoring block B8. The invention has the advantages of thinness, lightness, high construction efficiency, high installation precision, low construction cost and stable construction quality.

Description

Light and thin prefabricated block
Technical Field
The invention belongs to the technical field of buildings, and particularly relates to a light and thin prefabricated block.
Background
The traditional masonry structure wall surface mostly adopts stone veneers which are manually excavated and processed, is influenced by heavier stones and irregular stones, has higher stone veneering construction difficulty, lower efficacy and higher labor cost, and causes the comprehensive popularization to be limited. Compared with stone veneering construction, the precast block overcomes the defects of high stone veneering construction difficulty, low efficiency and high labor cost, thereby being gradually popularized. However, the conventional prefabricated block also has large thickness and heavy weight, which affects construction efficiency and material cost.
In addition, the conventional concrete structure pouring mostly adopts template construction, and treatment measures such as cutting and punching of the template, addition of a pull rod, rust removal and the like are usually required in the construction, so that the material is wasted, and the turnover frequency of the template is reduced. For the installation of a large template, hoisting equipment is required to be installed in a matched mode, and equipment investment is increased. After the construction is finished, the template is required to be watched, and the management cost is increased. In view of the construction appearance quality, the concrete structure constructed by the template has appearance defects such as honeycomb burlap, poor flatness, slab staggering, mold burst, corrosion, uneven color and the like, secondary modification is always performed, and the secondary modification cost is increased.
Disclosure of Invention
The invention aims to overcome the defects and provide a thin and light precast block which is thin, light, high in construction efficiency, high in installation precision, low in construction cost and stable in construction quality, and can be used as a construction template of a cast-in-place concrete structure and a structural object veneering.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention relates to a light and thin prefabricated block, which comprises a standard block and a special-shaped block, wherein: the standard block comprises a straight-face block and an anchoring block A, wherein the anchoring block A is vertically positioned on one side of the straight-face block to enable the standard block to be L-shaped, the left side of the straight-face block is provided with a left rabbet A which is arranged in a left-right staggered manner, the left rabbet A is tightly adjacent to the anchoring block, the right side of the straight-face block is provided with a right rabbet A which is arranged in a left-right staggered manner, the bottom of the straight-face block is provided with a lower rabbet A which is arranged in a high-low staggered manner, and the top of the straight-face block is provided with an upper rabbet A which is arranged in a high-low staggered manner;
the special-shaped block comprises an anchoring block B and a corner block, wherein the anchoring block B8 is vertically positioned on one side of the corner block 7, so that the special-shaped block is U-shaped, the left side of the corner block is provided with a left rabbet B which is arranged in a left-right staggered manner, the left rabbet B is adjacent to the anchoring block, the right side of the corner block is provided with a right rabbet B which is arranged in a left-right staggered manner, the bottom of the corner block is provided with a lower rabbet B which is arranged in a high-low staggered manner, and the top of the corner block is provided with an upper rabbet B which is arranged in a high-low staggered manner.
In the light and thin precast block, the anchor block can be triangular or rectangular according to requirements.
Compared with the prior art, the invention has obvious beneficial effects, and the technical scheme can show that: the invention is divided into two types, namely a standard block and a special-shaped block, wherein the standard block is mainly used for embedding a structural object wall surface at a non-corner, and the appearance of the standard block is L-shaped. The special-shaped block is mainly used for wall surface veneering at the corner of a structure, the appearance is U-shaped, the special-shaped block has the main functions of realizing the adjustment of interlacement of the appearance layer of the structure by setting the lengths of the straight face block and the corner block and realizing the installation connection conversion of the standard blocks at the two sides of the corner of the structure.
The anchoring block plays an anchoring role, namely, the straight face block or the corner block is balanced in the installation process, and the straight face block or the corner block is prevented from overturning outwards in the installation process; and secondly, embedding the anchoring block into the structure through the core filling construction of the structure, so that the precast block is connected with the structure core into a whole through the anchoring block. The outer surface of the straight surface block or the corner block is the exposed part of the prefabricated block veneer, namely the wall surface veneer part of the structure, and the outer surface of the straight surface block or the corner block is mainly used for showing the appearance veneer effect of the structure. According to the requirement, rectangular blocks of various specifications and interlaminar distribution shapes can be displayed by adjusting the size.
The inner surface of the straight surface block or the corner block is a part of the prefabricated block which is in direct contact with the main body of the structure, and the prefabricated block and the structure are better connected through arranging a dovetail groove and roughening treatment, so that the prefabricated block and the structure are well integrated.
The invention optimizes the geometric dimension and the structural appearance, and compared with the conventional precast block, the invention reduces the material consumption and the weight on the same veneering area, greatly improves the construction work efficiency and saves the material cost. Meanwhile, the installation accuracy of the prefabricated block is ensured through structural optimization. But also can be used as a permanent template of cast-in-place concrete and is integrated with a structure. Thereby saving the construction cost and ensuring the construction quality. Along with the gradual maturity of standardized construction technique, the prefabricated section of batch production processing will provide comparatively stable appearance quality and efficient prefabrication machining efficiency for the structure wall facing, makes structure wall facing appearance quality stable and good, and the construction is more high-efficient, the cost is lower.
Drawings
FIG. 1 is a schematic diagram of a standard block according to the present invention;
FIG. 2 is a cross-sectional view taken along line I-I of FIG. 1;
FIG. 3 is a cross-sectional view taken along line II-II of FIG. 1;
FIG. 4 is a schematic structural view of the invented special-shaped block;
FIG. 5 is a cross-sectional view III-III of FIG. 4;
FIG. 6 is a cross-sectional view of IV-IV of FIG. 4;
fig. 7 is a schematic plan view of the installation of the present invention.
The labels in the figure are:
1. the structure comprises a straight face block 2, anchoring blocks A and 3, left tongues A and A4, right tongues A and A5, lower tongues A and 6, upper tongues A and 7, corner blocks 8, anchoring blocks B and 9, left tongues B and B10, right tongues B and B11, lower tongues B and B12 and upper tongues B.
Detailed Description
The following detailed description of the embodiments, structures, features and effects of the light and thin prefabricated section according to the present invention will be made with reference to the accompanying drawings and the preferred embodiments.
Referring to fig. 1 to 7, the lightweight thin prefabricated block of the present invention includes a standard block and a special-shaped block, wherein: the standard block (used for the wall surface veneering at the non-corner of a structure) comprises a straight-faced block 1 and an anchoring block A2, wherein the anchoring block A2 is vertically positioned on one side of the straight-faced block 1 to enable the standard block to be L-shaped, the left side of the straight-faced block 1 is provided with a left rabbet A3 which is arranged in a left-right staggered manner, the left rabbet A3 is closely adjacent to the anchoring block A2 (the left rabbet A3 is spliced with the right rabbet of the prefabricated block on the left side and forms nested connection with the prefabricated block on the left side to limit and fix the position of the prefabricated block on the left side), and the right side of the straight-faced block 1 is provided with a right rabbet A4 which is arranged in a left-right staggered manner (the left rabbet A3 is spliced with the prefabricated block on the right side and forms nested connection with the prefabricated block on the right side); the bottom of the straight-face block 1 is provided with a lower rabbet A5 which is arranged in a staggered manner (the lower rabbet is spliced with the upper rabbet of the prefabricated block installed on the lower layer, so that the prefabricated block on the layer is connected with the prefabricated block installed on the lower layer in a nested manner); the top of the straight-face block 1 is provided with an upper rabbet A6 which is arranged in a staggered manner (the upper rabbet is spliced with a lower rabbet of an upper-layer precast block to limit the precast block arranged on the upper layer and prevent the precast block from sliding outwards);
the special-shaped block (which is matched with the standard block for use and is mainly used for wall surface veneering at the corners of the structure, wherein firstly, the staggered adjustment of the appearance layers of the structure is realized by setting the lengths of the straight-surface block and the corner block, and secondly, the installation, connection and conversion of the standard blocks at two sides of the corner of the structure are realized), the special-shaped block comprises a corner block 7 and an anchoring block B8, and the angle of the corner block 7 at the corner is consistent with the angle of the corner of the structure; the anchoring block B8 is vertically positioned on one side of the corner block 7, so that the special-shaped block is U-shaped, the left side of the corner block 7 is provided with a left rabbet B9, and the left rabbet B9 is arranged in a left-right staggered manner and is closely adjacent to the anchoring block B8; the right side of the corner block is provided with a right rabbet B10 which is arranged in a staggered manner from left to right; the bottom of the corner block is provided with a lower rabbet B11 which is arranged in a staggered manner; the top of the corner block is provided with an upper rabbet B12 which is arranged in a staggered manner.
The anchor block can be set to be triangular or rectangular according to requirements.
When the mounting process is carried out, the mounting process is that when only the front wall surface of the structure is subjected to veneering: the structure makes level, lofting, the special-shaped piece in the upper right corner of mounting structure thing, from right side to left side installs in proper order and pursues a standard block, the special-shaped piece in the upper left corner of installation, recheck installation accuracy, fixed prefabricated section, the construction of the core is crossed to the structure, accomplishes the construction of first layer, so reciprocal successive layer construction in proper order, until the structure top.
When inlaying structure front side and left side wall, the mounting process is: the structure makes level, lofting, mounting structure thing upper right corner dysmorphism piece, from right to left installs gradually a standard block, the upper left corner dysmorphism piece of installation, mounting structure thing left side standard block (with last standard block installation), mounting structure thing lower left corner dysmorphism piece, recheck installation accuracy, fixed prefabricated section, the construction of the core is crossed to the structure, accomplishes the construction of first layer, so reciprocal successive layer construction in proper order, until the structure top.
When the front side and the right side wall surface of the structure are inlaid, the installation process is as follows: leveling a structure, lofting, installing a special-shaped block at the upper right corner of the structure, sequentially installing a block-by-block standard block (installing the standard block from left to right) from right to left, installing the special-shaped block at the upper left corner (installing the special-shaped block at the lower right corner), rechecking the installation precision, fixing a prefabricated block and performing structure core-crossing construction. And finishing the construction of the first layer, and repeating the steps in sequence layer by layer until the top of the structure.
When the front, back, left and right side wall surfaces of the structure are inlaid (decorated), the installation process is as follows: the structure thing makes level, the laying-out, mounting structure thing upper right corner dysmorphism piece, install gradually a standard block from right side to left side in proper order, the upper left corner dysmorphism piece of installation, install gradually a standard block from right side to left side in proper order (with the installation of last standard block), mounting structure thing lower left corner dysmorphism piece, install gradually a standard block from right side to left side in proper order (with the installation of last standard block), mounting structure lower right corner dysmorphism piece, install gradually a standard block from right side to left side in proper order and meet with upper right corner dysmorphism piece, the installation accuracy is rechecked, fixed prefabricated block, the core construction is crossed to the structure. And finishing the construction of the first layer, and repeating the steps in sequence layer by layer until the top of the structure.
The specific installation method is as follows:
the prefabricated block comprises a special-shaped block and a standard block, wherein the special-shaped block is used for a wall surface veneer at a corner of a structure. During installation, the structure is firstly leveled, a sample is discharged, and an ink line is ejected. And firstly installing the special-shaped block at the corner of the upper right corner of the structure, and then installing the adjacent standard prefabricated block on the left side. When the standard block is installed, the right rabbet A4 of the standard block and the left rabbet B9 of the special-shaped block are spliced, the left standard block is limited by the installed special-shaped block, the standard blocks are installed from right to left one by one until the left special-shaped block is installed at the corner of the upper left corner of the structure, and the left special-shaped block is installed at the corner of the upper left corner. When the special-shaped block of the corner at the upper left corner is installed, the right rabbet B10 of the special-shaped block is spliced with the left rabbet A3 of the standard block at the right side, so that the two blocks are mutually nested and limited. After the installation is completed, the installation accuracy needs to be checked and corrected. After rechecking and correcting, fixing the precast block anchoring blocks A2 and B8, and for masonry or rubble concrete structures, mainly utilizing masonry or ballast to press the anchoring blocks so as to prevent the precast blocks from overturning outwards; for concrete structures, cast concrete is mainly used for covering the anchoring blocks A2 and B8, the anchoring blocks A2 and B8 are anchored after the concrete is solidified, and after the concrete is solidified and has certain strength, the installation of the upper layer of prefabricated blocks is carried out. And after the first layer is installed, installing a layer of prefabricated block. The installation method of the prefabricated block at the upper layer is the same as that of the prefabricated block at the lower layer, and only the rabbet A6 (B12) at the upper layer and the rabbet A5 (B11) at the lower layer need to be nested. The other side trim surfaces of the structure are the same as the mounting method described above, and will not be described in detail here.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention are within the scope of the present invention without departing from the technical spirit of the present invention.

Claims (1)

1. The utility model provides a frivolous type prefabricated section, includes standard block and dysmorphism piece, its characterized in that: the standard block comprises a straight face block (1) and an anchoring block A (2), the anchoring block A (2) is vertically positioned on one side of the straight face block (1) to enable the standard block to be L-shaped, the left side of the straight face block (1) is provided with a left rabbet A (3) which is arranged in a left-right staggered manner, the left rabbet A (3) is close to the anchoring block A (2), the right side of the straight face block (1) is provided with a right rabbet A (4) which is arranged in a left-right staggered manner, the bottom of the straight face block (1) is provided with a lower rabbet A (5) which is arranged in a high-low staggered manner, and the top of the straight face block (1) is provided with an upper rabbet A (6) which is arranged in a high-low staggered manner;
the special-shaped block comprises a corner block (7) and an anchoring block B (8), the anchoring block B (8) is vertically positioned on one side of the corner block (7) to enable the special-shaped block to be U-shaped, a left rabbet B (9) is arranged on the left side of the corner block (7) and staggered left and right, and the left rabbet B (9) is close to the anchoring block B (8); the right side of the corner block is provided with a right rabbet B (10) which is arranged in a left-right staggered manner, the bottom of the corner block is provided with a lower rabbet B (11) which is arranged in a high-low staggered manner, and the top of the corner block is provided with an upper rabbet B (12) which is arranged in a high-low staggered manner;
the anchor blocks can be triangular or rectangular as desired.
CN201710918193.2A 2017-09-30 2017-09-30 Light and thin prefabricated block Active CN107447895B (en)

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Application Number Priority Date Filing Date Title
CN201710918193.2A CN107447895B (en) 2017-09-30 2017-09-30 Light and thin prefabricated block

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Application Number Priority Date Filing Date Title
CN201710918193.2A CN107447895B (en) 2017-09-30 2017-09-30 Light and thin prefabricated block

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Publication Number Publication Date
CN107447895A CN107447895A (en) 2017-12-08
CN107447895B true CN107447895B (en) 2023-01-10

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Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2213770Y (en) * 1994-12-30 1995-11-29 何文波 Assembly type wall building blocks with decoration surface
CN2218222Y (en) * 1995-05-19 1996-01-24 中国建筑科学研究院模板工程部 Large-size angle adjustable formwork
CN200940344Y (en) * 2006-08-15 2007-08-29 朱秦江 Right wall side formwork of composite heat insulation concrete wall
KR20090023458A (en) * 2009-02-10 2009-03-04 신은성 Slab formwork
CN201738469U (en) * 2010-07-17 2011-02-09 中铁十二局集团第二工程有限公司 Veneering device for cast-in-place concrete tunnel portal
CN102061750A (en) * 2010-12-01 2011-05-18 天津华日阳光保温工程有限公司 Template disassembly-free pouring polyurethane external wall heat insulation system
US8833003B1 (en) * 2013-03-12 2014-09-16 Columbia Insurance Company High-strength rectangular wire veneer tie and anchoring systems utilizing the same
CN103306389B (en) * 2013-07-04 2015-04-29 许浒 Dry-hang external wall insulation board and novel application thereof as dismounting-free building template
CN204456505U (en) * 2015-01-05 2015-07-08 青海路桥建设机械工程有限公司 A kind of anti-seismic heat-preservation constructing wall construction
CN205272271U (en) * 2015-12-25 2016-06-01 中泰国际高新技术有限公司 Assembled tongue -and -groove template that goes up
CN205713093U (en) * 2016-05-10 2016-11-23 重庆大学 A kind of gang form structure for making Fair-Faced Concrete Column arc external corner
CN207582743U (en) * 2017-09-30 2018-07-06 贵州路桥集团有限公司 Light and thin type prefabricated section

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Effective date of registration: 20180928

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