CN107433273A - A kind of discarded crude oil pipeline method for innocent treatment - Google Patents

A kind of discarded crude oil pipeline method for innocent treatment Download PDF

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Publication number
CN107433273A
CN107433273A CN201710671273.2A CN201710671273A CN107433273A CN 107433273 A CN107433273 A CN 107433273A CN 201710671273 A CN201710671273 A CN 201710671273A CN 107433273 A CN107433273 A CN 107433273A
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China
Prior art keywords
pipeline
crude oil
discarded
wiper
ball group
Prior art date
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Granted
Application number
CN201710671273.2A
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Chinese (zh)
Other versions
CN107433273B (en
Inventor
陈自振
钱惠杰
张洪波
赵涛
张亚克
李岩威
张磊
薛秀娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinopec Henan Oil Construction Engineering Co., Ltd
Sinopec Oilfield Service Corp
Original Assignee
China Petrochemical Industry's Henan Oil Builds Engineering Co Ltd
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Application filed by China Petrochemical Industry's Henan Oil Builds Engineering Co Ltd filed Critical China Petrochemical Industry's Henan Oil Builds Engineering Co Ltd
Priority to CN201710671273.2A priority Critical patent/CN107433273B/en
Publication of CN107433273A publication Critical patent/CN107433273A/en
Application granted granted Critical
Publication of CN107433273B publication Critical patent/CN107433273B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Cleaning In General (AREA)

Abstract

The present invention relates to a kind of discarded crude oil pipeline method for innocent treatment.The processing method includes:1) into discarded crude oil pipeline, implantation removes oily ball group, except oily ball group includes at least two along the spaced apart oil removing wiper in length of pipeline direction, to adjacent oil removing with filling water between wiper, then air push is injected into discarded crude oil pipeline except oily ball group moves ahead along pipeline, removes and crude oil is retained in pipeline;2) paraffin removal ball group is implanted into discarded crude oil pipeline, paraffin removal ball group includes at least two along the spaced apart paraffin removal wiper in length of pipeline direction, to adjacent paraffin removal with filling cleaning agent between wiper, then air push paraffin removal ball group is injected into discarded crude oil pipeline to move ahead along pipeline, remove attachment wax and residual crude oil in pipeline;3) curable slurry, the cured discarded pipeline of filling are injected into discarded crude oil pipeline.The processing method energy consumption is low, workable, security is good, and the safe and harmlessization disposal for meeting discarded pipeline requires.

Description

A kind of discarded crude oil pipeline method for innocent treatment
Technical field
The invention belongs to discard the harmless treatment field of crude oil pipeline, and in particular to a kind of discarded crude oil pipeline is innoxious Processing method.
Background technology
Pipeline is the most important means of transportation of oil, recently as continuous growth of the mankind to oil demand, I State's petroleum transportation pipeline makes a breakthrough sexual development, but discarded pipe also increases year by year.Pipeline reaches Years Of Service, or because of corrosion Defect estimation judges that pipeline does not possess the value of transfer oil natural gas, or because planning and adjusting need to relocate, or because pipeline is pacified When the operation risk of full distance exceedes tolerance interval, pipeline can go out of use disposal.Currently, China's pipeline is extended service in the army and discarded Disposal turns into common problem, the harmlessness disposing of the discarded pipeline in the country also not standards and norms of correlation.
Discarded pipe is handled, typically using schemes such as water filling, note corrosion inhibiter, note nitrogen tube sealings, though these schemes can With the temporary transient safety for ensureing to block a line, but retentate later stage safety and the hidden danger of secondary pollution environment in pipe be present.As used Traditional excavation takes pipe disposal method, although can thoroughly remove a hidden danger, exist ground installation, attachment dismounting amount it is excessive, Underground object handles the objective reality such as extremely complex, is generally more difficult to thoroughly implement.
Application publication number is that CN104307819A patent discloses a kind of discarded oil-gas pipeline residue combined cleaning side Method, the method for cleaning are to be implanted into pigging train to discarded oil-gas pipeline, the pigging train at least by two-way straight panel wiper, A variety of different types of wiper and cleaning agent compositions such as foam pig, organic solvent, water base property cleaning agent;Discarded to described Promotion medium is passed through in oil-gas pipeline, to promote the pigging train to be run in the discarded oil-gas pipeline, so as to discarded Oil-gas pipeline is cleaned.There is the problem of high energy consumption, cleaning efficiency difference in actual washing and cleaning operation for the method for cleaning.
The content of the invention
It is an object of the invention to provide a kind of discarded crude oil pipeline method for innocent treatment, so as to solve existing cleaning side Existing for method the problem of high energy consumption, cleaning efficiency difference.
To achieve the above object, the technical scheme of discarded crude oil pipeline method for innocent treatment of the invention is:
A kind of discarded crude oil pipeline method for innocent treatment, comprises the following steps:
1) into discarded crude oil pipeline, implantation removes oily ball group, except oily ball group includes at least two along length of pipeline direction interval The oil removing wiper of arrangement, to adjacent oil removing with water is filled between wiper, then inject air into discarded crude oil pipeline Promote except oily ball group moves ahead along pipeline, remove and crude oil is retained in pipeline;
2) paraffin removal ball group is implanted into discarded crude oil pipeline, paraffin removal ball group includes at least two along length of pipeline direction interval The paraffin removal wiper of arrangement, to adjacent paraffin removal with cleaning agent is filled between wiper, then injected into discarded crude oil pipeline Air push paraffin removal ball group moves ahead along pipeline, removes attachment wax and residual crude oil in pipeline;
3) curable slurry, the cured discarded crude oil pipeline of filling are injected into discarded crude oil pipeline.
The discarded crude oil pipeline method for innocent treatment of the present invention, according to the classification to discarding residuals in crude oil pipeline Cleaning, improve the specific aim and cleaning efficiency of cleaning;Cleansing medium is provided between wiper, can play buffer protection and The effect of cleaning is aided in, increase construction operability, further improves cleaning efficiency;This method can use compressed air to push away Dynamic medium, energy consumption is low, security is good;After slip casting solidifies, turgor in crude oil pipeline pipe is discarded, medium is harmless, Ke Yida To the safe disposal requirement to discarding pipeline, avoid producing secondary pollution to environment.
In step 1) and step 2), adjacent oil removing between wiper, adjacent paraffin removal is with being equipped with interval between wiper Support part, to ensure between adjacent oil removing wiper, liquid storage gap is formed between adjacent paraffin removal wiper.Preferably, The interval support part includes rigid section be connected with one of wiper and connects the soft of rigid section and another wiper Property section.
When pipeline cleans, because the reasons such as pipeline wall thickness change, circuit fluctuating, medium build may form wiper Pressure change between ball group group, cause to approach during front and rear spheroid, when and it is suddenly remote.The setting of compliant section can be prevented because adjacent Wiper disengages mutually suddenly, so as to cause the impurity such as the water of outside, oil, air to enter cleansing medium accommodating chamber, influences to clean The cleaning performance of medium.
In step 1), before implantation removes oily ball group, discarded crude oil pipeline is blocked, cut, then installed for being implanted into The ball serving device and ball collecting device of ball group are cleaned with recovery.
In step 2), leather cup interval and hardness can be designed according to the thickness of attachment wax.
In step 1), oily ball group is removed in high point implantation along pipeline trend, is reclaimed in low spot.In step 2), moved towards along pipeline Paraffin removal ball group is implanted into high point, is reclaimed in low spot.In step 3), curable slurry is injected along pipeline trend from low spot to high point.
The discarded crude oil pipeline method for innocent treatment of the present invention, replaced with traditional steam blowing, nitrogen purging and water Technique is compared, and can thoroughly remove Residual oil and attached wax, prevents secondary pollution, and cleaning efficiency is high;Pipe cutting is excavated with traditional breaking ground Technique is compared, it is not necessary to which expropriation of land is coordinated, it is not necessary to is destroyed and original is passed through road and the piece of smooth land, it is not necessary to ground structures of removing, soil Side is excavated and to tear down and build workload relatively fewer.
The discarded crude oil pipeline method for innocent treatment of the present invention, the mode that conjunction cleansing medium is assembled using cleaning ball are cleaned Waste pipeline, cleaning efficiency are high;Use air as promotion medium and scale removal process can be achieved, energy consumption is low, safe, can grasp The property made is good.
Brief description of the drawings
Fig. 1 is oil removing/paraffin removal schematic diagram of the discarded crude oil pipeline method for innocent treatment of the present invention;
Fig. 2 is the flow chart of the discarded crude oil pipeline method for innocent treatment of the present invention;
Fig. 3 is the schematic diagram of slip casting curing operation.
Embodiment
Embodiments of the present invention are described further below in conjunction with the accompanying drawings.
The specific embodiment of the discarded crude oil pipeline method for innocent treatment of the present invention, process chart is as shown in Fig. 2 adopt With the processing system of above-described embodiment, comprise the following steps:
1) into discarded crude oil pipeline, implantation removes oily ball group, except oily ball group includes two plates set along length of pipeline direction The leather cup wiper of formula three, there is the gap for being used for injecting water between adjacent oil removing wiper;Injected into discarded crude oil pipeline Air push moves ahead except oily ball group along pipeline, removes and crude oil is retained in pipeline;
2) paraffin removal ball group is implanted into discarded crude oil pipeline, paraffin removal ball group includes at least two and set along length of pipeline direction Paraffin removal wiper, there is between adjacent paraffin removal wiper the gap for being used for injecting cleaning agent;Into discarded crude oil pipeline Injection air push paraffin removal edible vegetable oil ball group moves ahead along pipeline, removes attachment wax and residual crude oil in pipeline;
3) curable slurry, the cured discarded crude oil pipeline of filling are injected into discarded crude oil pipeline.
In step 1) and step 2), the schematic diagram that oil removing/paraffin removal is carried out to discarding crude oil pipeline refers to Fig. 1, including treats Discarded crude oil pipeline 8, the ball serving device for being used for the implantation into discarded pipeline and cleaning ball group located at one end of crude oil pipeline 8 to be discarded 1, and the ball collecting device 10 for being used to receive cleaning ball group of the other end of crude oil pipeline 8 to be discarded is arranged at, cleaning ball group includes Two preceding wipers 7 and rear wiper 6 set along length of pipeline direction, have between preceding wiper 7, rear wiper 6 and be used for The gap 14 of cleansing medium is injected, interval support part is connected between preceding wiper 7 and rear wiper 6, interval support part includes The rigid member 150 and the flexible link 151 of connection rigid member 150 and rear wiper 6 being connected with preceding wiper, interval support part 15 For preventing from cleaning ball group when forward because preceding wiper, rear wiper caused by the unequal reason of caliber are bonded to each other, guarantor Demonstrate,prove preceding wiper, rear wiper has the minimum interval of rigid member length range, reduce gap 14 in cleansing medium leakage, carry High cleaning efficiency;The setting of flexible link can be prevented because adjacent wiper disengages mutually suddenly, so as to cause outside water, The impurity such as oil, air enter cleansing medium accommodating chamber, influence the cleaning performance of cleansing medium.
Discarded crude oil pipeline is provided with press and open holes plugging structure 9;Ball serving device 1 is provided with gas injection port, and gas injection port passes through note Tracheae 2 is connected with air compressor 3, and gas injection port moves ahead for injecting air push cleaning ball group along pipeline;On ball serving device 1 also Provided with liquid injection port, liquid injection port is connected by liquid injection pipe 4 with topping-up pump 5, for injecting cleansing medium into gap;On ball collecting device Provided with for discharging the blast pipe 11 of gas and sewage draining exit for discharging discarded pipeline residue, sewage draining exit passes through oil extraction/row Dirty pipeline 12 is connected with crude oil/dirt storage device 13.Ball serving device, ball collecting device are the tubulose matched with discarded crude oil pipeline Body, one end are welded with discarded crude oil pipeline 8, and the other end sets closure to be sealed in Cleaning pipes.
In the recovery for discarded retention crude oil, wiper uses board-like three leather cups wiper, and cleansing medium is water;Work When making, the valve on liquid injection pipe is opened, press and open holes plugging structure is unsealed, priming pump water filling into gap, before promotion Wiper proceeds to 5m or so distances, the valve closed on topping-up pump and liquid injection pipe;Open the valve and oil exit pipe in air injection pipe The valve in road, start air compressor, start to inject air into pipeline, wiper, water, preceding wiper and crude oil stay after promotion Deposit crude oil to move ahead in the lump, crude oil is discharged into crude storage device (oil truck) by oil-drain pipe, crude oil and oil-polluted water fortune Utilized to being reprocessed to specified pumping plant;When preceding wiper, rear wiper are reached in ball collecting device, air compressor is closed, is beaten The air bleeding valve to begin to rehearse on tracheae, atmospheric pressure is decompressed to, after oil truck enters there is no oil, closes the valve of oil-drain pipe, crude oil Operation is reclaimed to complete.
After the completion of crude oil recovery operation, further discarded crude oil pipeline can be carried out using the processing system of the present embodiment Paraffin removal operation, paraffin removal operation use paraffin removal wiper, and cleansing medium is to adhere to wax to tube wall and remain crude oil dissolubility by force Chemical;During paraffin removal operation, priming pump, to injecting chemical, wiper before promotion between two wipers 5m or so distances are proceeded to, the valve closed on topping-up pump and liquid injection pipe;The valve in air inlet pipe is opened, starts air compression Machine, toward the interior injection air of pipeline, wiper, chemical, preceding wiper move ahead in the lump after promotion.So repeatedly, change clear Pipe device, chemical, cleaning is scraped completely to irreducible oil in pipe and the attached wax of tube wall, until without obvious in discharge liquor Greasy dirt, and combustible gas detector detection gas concentration is less than 0.5%LEL, washing and cleaning operation finishes, and closes air compressor, beats The air bleeding valve to begin to rehearse on tracheae, emptying exhaust, is decompressed to atmospheric pressure by pressure in pipeline, opens the valve of blow-off line, to surplus Remaining a small amount of liquid drains into dirt storage device (oil collection barrel) and is collected, and Oil stain mixture is transported to cleaning agent producer and carried out at concentration Reason.
In above processing method, step 2) can be repeated several times, until not having obvious greasy dirt, and combustible gas physical examination in discharge liquor Survey instrument detection gas concentration and be less than 0.5%LEL.
In step 3), the schematic diagram of slip casting curing operation is as shown in figure 3, including discarding crude oil pipeline 8, located at discarded crude oil The left end socket 160 and right end socket 161 at the both ends of pipeline 8, the head end of discarded crude oil pipeline 8 are provided with Grouting Pipe 170, and Grouting Pipe 170 is logical Cross clip 18 to be connected with the slip casting mouth of pipe of pump truck, the tail end of discarded crude oil pipeline 8 is provided with observation panel 171, discards in crude oil pipeline Provided with the butter wall 19 for separating eluting gas in pipeline.
When slip casting solidifies, can implement slip casting solidification pipeline longest distance regard slurry particle diameter, slurry fluidity, pipe diameter size, Depending on the factors such as pipeline depth displacement, 2km is usually no more than, maximum slip casting caliber is no more than 600mm.Before grouting device installation, Waste and old pipe ends Da Yellow oil walls, and there may be eluting gas in cut-off pipe;Ellipse head is welded in tube end;Low spot end away from From DN150 grouting ports are set at pipe end 600mm, grouting pipe is connected using personality card band device with the pump truck slip casting mouth of pipe, height To facilitate operation to be advisable.At high point end, DN150 observation panels are set at pipe end 1000mm.
Injection each composition of slurry quality accounting be:Lime stone (5%), anhydrite (2%), alumina (1%), cement (34%), flyash (34%) and water (23%), and add appropriate adjustable solidification agent, dispersant and defoamer (1%).Slurry injects Before, mobility should be first tested, wet end furnish is different regarding conditions such as temperature, and injection slurry there should be super large mobility, can be achieved suitable Profit trickling.
Inject slurry fluidity to be tested with truncated cone slump test, more than 420mm should be reached;Slurry should be full, do not isolate, Do not sink, not bleeding;24 hours expansion rates can be achieved and reach 7%, pore belt will not be formed;28 days intensity of slurry reaches 20MPa More than.
Grout material is stirred in concrete mixing plant, and job site is transported to tank car, slurry should in 6 hours slip casting it is complete Finish.Grout material implements slip casting after tank car unloads material bin, by power of concrete mixer pump, and grout injection control mud jacking pressure is no more than Pipeline work pressure, process occur pressure steeply rise or madjack pipe acutely shake should stop immediately slip casting disposal.Arrived in slurry During up to end of line, see that (discharge mud, greasy dirt etc. can lead to tank car or special connect the stable outflow of slurry at high point gas outlet Slurry bucket, avoid causing environmental pollution), stop pumping slurry, slip casting operation is completed.
The injection slurry energy consumption is low, good fluidity, setting time are suitable, solidification retraction amount is little;The grouting method is conventional Provide grouting pump, scene for oneself from spice, use the mixed station of business instead and spice be provided, directly injected using the mixed station cement pump truck of business, and voluntarily Grouting socket device is designed, workable, efficiency high, cost is low, also more practical.
After the slip casting end of job, disposed slurry solidification in two weeks, a small amount of retraction occurs in pipe end, it is cured in discharge end Put in a skylight degree of being filled inspection at the top of pipeline, verifies slip casting solidification effect.Pipe end is artificial because of slurry curing retraction part Filling element soil, welded seal.
In other embodiment, the quantity of wiper could be arranged to more than three;(or pipe can be according to pipe bending radius Line fluctuating situation) flexible design interval support part length, increase cleaning fluid length to reduce wash number.Being spaced support part can be with The rigid structure rod member of connecting steel wire ropes is distinguished for both ends, two steel wire ropes connect corresponding wiper respectively;Being spaced support part can Not to be connected with wiper, including positioning disk and the rigid rod through positioning disk, or using other forms, can stop adjacent clear Pipe device contacts;The type and material of wiper can be selected as needed.
The present invention discarded crude oil pipeline method for innocent treatment, process science, rationally, difficulty of construction is small, safety Risk is low, and cost is not high, cost-effective, and market application foreground is extensive, popularization it is significant.

Claims (7)

1. a kind of discarded crude oil pipeline method for innocent treatment, it is characterised in that comprise the following steps:
1) into discarded crude oil pipeline, implantation removes oily ball group, except oily ball group includes at least two along length of pipeline direction arranged for interval Oil removing wiper, to adjacent oil removing with water is filled between wiper, then inject air push into discarded crude oil pipeline Except oily ball group moves ahead along pipeline, remove and crude oil is retained in pipeline;
2) paraffin removal ball group is implanted into discarded crude oil pipeline, paraffin removal ball group includes at least two along length of pipeline direction arranged for interval Paraffin removal wiper, to adjacent paraffin removal with cleaning agent is filled between wiper, then inject air into discarded crude oil pipeline Promote paraffin removal ball group to be moved ahead along pipeline, remove attachment wax and residual crude oil in pipeline;
3) curable slurry, the cured discarded crude oil pipeline of filling are injected into discarded crude oil pipeline.
2. discarded crude oil pipeline method for innocent treatment as claimed in claim 1, it is characterised in that step 1) and step 2) In, adjacent oil removing between wiper, adjacent paraffin removal be equipped between wiper interval support part, to ensure in adjacent oil removing With between wiper, liquid storage gap is formed between adjacent paraffin removal wiper.
3. discarded crude oil pipeline method for innocent treatment as claimed in claim 2, it is characterised in that the interval support part bag Include the compliant section of the rigid section being connected with one of wiper and connection rigid section and another wiper.
4. discarded crude oil pipeline method for innocent treatment as claimed in claim 1, it is characterised in that in step 1), along pipeline Trend removes oily ball group in high point implantation, is reclaimed in low spot.
5. discarded crude oil pipeline method for innocent treatment as claimed in claim 1, it is characterised in that in step 2), along pipeline Trend is implanted into paraffin removal ball group in high point, is reclaimed in low spot.
6. discarded crude oil pipeline method for innocent treatment as claimed in claim 1, it is characterised in that in step 3), along pipeline Trend injects curable slurry from low spot to high point.
7. discarded crude oil pipeline method for innocent treatment as claimed in claim 1, it is characterised in that in step 1), implantation removes Before oily ball group, discarded crude oil pipeline is blocked, cut, then the ball serving device for being implanted into and reclaiming cleaning ball group is installed And ball collecting device.
CN201710671273.2A 2017-08-08 2017-08-08 Harmless treatment method for waste crude oil pipeline Active CN107433273B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109201696A (en) * 2018-09-30 2019-01-15 天津市瑞德赛恩水业有限公司 A kind of method for blocking of discarded crude oil pipeline
CN109985868A (en) * 2019-04-26 2019-07-09 马付林 Oil pipeline inner wall cleaning oil pollution method
CN110560467A (en) * 2019-10-12 2019-12-13 中石化第十建设有限公司 Harmless treatment method for waste and old pipelines
CN110687258A (en) * 2019-11-08 2020-01-14 中石化第十建设有限公司 Method for detecting cleaning cleanliness of crude oil pipeline
CN111156408A (en) * 2018-11-08 2020-05-15 中国石油化工股份有限公司 System for storing liquid and removing residual liquid
CN111594698A (en) * 2020-06-22 2020-08-28 上海煤气第二管线工程有限公司 Reciprocating type excess material recovery device and recovery method for oil and gas pipeline
CN115254832A (en) * 2022-06-30 2022-11-01 西安热工研究院有限公司 Pipeline descaling device and pipeline descaling method
CN116967216A (en) * 2023-09-25 2023-10-31 福建省德尚电子材料有限公司 Photoresist pipeline system

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JPH0336500A (en) * 1989-07-01 1991-02-18 Hitachi Ltd Organism adhesion prevention in pipe interior and device therefor
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CN106733964A (en) * 2017-01-12 2017-05-31 锐驰高科股份有限公司 The innoxious cleaning of discarded crude oil pipeline

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Publication number Priority date Publication date Assignee Title
CN109201696A (en) * 2018-09-30 2019-01-15 天津市瑞德赛恩水业有限公司 A kind of method for blocking of discarded crude oil pipeline
CN109201696B (en) * 2018-09-30 2021-09-14 天津市瑞德赛恩水业有限公司 Method for plugging waste crude oil pipeline
CN111156408A (en) * 2018-11-08 2020-05-15 中国石油化工股份有限公司 System for storing liquid and removing residual liquid
CN109985868A (en) * 2019-04-26 2019-07-09 马付林 Oil pipeline inner wall cleaning oil pollution method
CN110560467A (en) * 2019-10-12 2019-12-13 中石化第十建设有限公司 Harmless treatment method for waste and old pipelines
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