CN107401264B - A kind of production technology of lightweight SGA green wallboard - Google Patents
A kind of production technology of lightweight SGA green wallboard Download PDFInfo
- Publication number
- CN107401264B CN107401264B CN201610346066.5A CN201610346066A CN107401264B CN 107401264 B CN107401264 B CN 107401264B CN 201610346066 A CN201610346066 A CN 201610346066A CN 107401264 B CN107401264 B CN 107401264B
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- sga
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- green
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000005516 engineering process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000004381 surface treatment Methods 0.000 claims abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 99
- 229910052782 aluminium Inorganic materials 0.000 claims description 99
- 239000004411 aluminium Substances 0.000 claims description 83
- 239000000463 material Substances 0.000 claims description 42
- 238000007788 roughening Methods 0.000 claims description 32
- 239000011435 rock Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000012545 processing Methods 0.000 claims description 23
- 239000000835 fiber Substances 0.000 claims description 17
- 229910052602 gypsum Inorganic materials 0.000 claims description 14
- 239000010440 gypsum Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 238000005056 compaction Methods 0.000 claims description 8
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 6
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 6
- 239000004571 lime Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 3
- 239000002657 fibrous material Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000010907 mechanical stirring Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 229920001206 natural gum Polymers 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 6
- 239000010813 municipal solid waste Substances 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal
Abstract
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps: 1) to be surface-treated；2) forming processes；3) inner surface treatment；4) it fills；5) it suppresses；6) dry.The advantages of present invention has production craft step reasonable, and product weight is light, product safety environmental protection, ensure that working efficiency.
Description
Technical field
The present invention relates to a kind of production technologies of wallboard, and in particular to a kind of production technology of lightweight SGA green wallboard.
Background technique
Due to the improvement of people's living standards, requirement of the people for living environment is also higher and higher, at present on the market
The metope in the house of inhabitation is generally decorated using coating, wallpaper and wallboard, coating, which is typically necessary before scribbling, carries out gypsum
Bottoming, step is complicated, long the time required to completing decoration；Wallpaper is usually directly using viscous pair of glue on metope, but if wall
Wallpaper, which will appear, when the phenomenon that anti-alkali occurs in face surface layer falls off, and causes the decorative layer of surface of wall to be destroyed, while wallpaper is basic
On be that fireproof, safety be not strong；Wallboard is usually to be directly attached to metope, by the splicing apparatus metope to wallboard,
It can be used as the materials'use of background board or furred ceiling, it is short the time required to completing decoration, it can be moved in the short time, avoid wall
The influence of the anti-alkali in body surface face, while wallboard has certain fire line.
In conclusion the utilization rate of wallboard is higher and higher.
But the fire prevention of wallboard now on the market is B grades even C grades, not environmentally, toxic contaminants after burning are also easy to produce
Finishing and rubbish and life of product expire the problem of forming pollution rubbish, while some use hollow or polyurethane using wallboard
Filling is easy when use to be influenced to deform by external force, influences practicability, and polyurethane wallboard not fire resisting, and burn irritating smell,
Environmental-protection garbage has been formed after finishing disassembly, and remaining wallboard generally uses solid, weight weighting, installation is inconvenient, cannot
Guarantee working efficiency.
Summary of the invention
For the deficiencies in the prior art, the purpose of the invention is to provide a kind of lightweight SGA green wallboards
Production technology, production craft step is reasonable, and product weight is light, and product safety environmental protection can effectively ensure that production efficiency.
To achieve the above object, the present invention is achieved by the following technical programs:
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps:
1) it is surface-treated: coating treatment is carried out to surface of aluminum plate；
2) forming processes: forming processes are carried out to aluminium sheet and form aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) it fills: the aluminium box that roughening is handled being put into aluminium box compacting tool set, by natural cementitious material, volcanic rock, fiber
Silk and water be stirred, formation can pressed material, by can pressed material be filled to by roughening processing aluminium box in, filling
By roughening processing aluminium box on cover toughening layer, aluminium box to be pressed is made；
5) it suppresses: the aluminium box to be pressed filled in aluminium box compacting tool set being suppressed, SGA facing board finished product is obtained；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
Further, the method that the coating treatment in the step 1) uses is thermal transfer or spraying.
Further, the step 1) carries out coating treatment to surface of aluminum plate by thermal transfer using aluminum plate facing machine.
Further, the forming processes in the step 2) are each twice while two sides of folding forming operations or primary same
The forming operation on Shi Zhesi side.
Further, in the step 4) can natural cementitious material, the weight of volcanic rock, fiber filament and water in pressed material
Percentage are as follows: natural cementitious material 20%-58%, volcanic rock 21%-60%, fiber filament 0.8%-5%, water 2%-58%.
Further, the natural cementitious material be that gypsum, lime, cement is a kind of or three kinds of materials between any mixture,
It is preferred that gypsum.
Further, the fiber filament in the step 4) is using chopped strand silk.
Further, the toughening layer in the step 4) uses fibrofelt, grid cloth or other similar material, preferably fiber
Felt.
Further, the other similar material is the fibrous material with toughness.
Further, the stirring in the step 4) uses stirring or mechanical stirring by hand, and the filling in the step 4) is adopted
Filling or filling-up mechanically by hand.
Further, the compacting in the step 5) is using compacting or mechanical compaction by hand.
Further, the step 5) carries out the aluminium box to be pressed filled in aluminium box compacting tool set using press machine mechanical
Compacting.
In conclusion the invention has the advantages that the step of production technology of the invention it is reasonable, by obtained by the step
Lightweight SGA green wallboard has light weight, easy for installation, environmental and durable, can effectively ensure that service life；It is filled in the present invention
Fill out can pressed material using natural cementitious material, volcanic rock and fiber filament, there is lightweight, A grade are prevented fires, pure environmental protection, every
Heat heat preservation, moisture-proof, quick for installation, blank wall is once completed to install, and directly moves in, no decoration garbage, and product is recyclable and secondary
It utilizes, unused waste product is degradable, the advantages of not having any pollution, protect environment, fundamentally solves currently on the market
The fire prevention of similar product main material is B grades, not environmentally, toxic contaminants after burning, and and it is also easy to produce finishing and rubbish and life of product arrives
Phase forms the problem of pollution rubbish；Toughening layer in the present invention uses fibrofelt, grid cloth or other similar material, and other classes
It is the fibrous material with toughness like material, can effectively filters out extra moisture and guarantee filling in aluminium box, prevent from suppressing
In journey can pressed material material outflow, guarantee production product quality.
Specific embodiment
Invention is further described below in conjunction with specific embodiment:
Embodiment 1
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps:
1) it is surface-treated: coating treatment being carried out to surface of aluminum plate by thermal transfer using aluminum plate facing machine by customer requirement；
2) forming processes: the forming operation for rolling over two sides simultaneously every time twice is carried out to aluminium sheet, forms aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) fill: by roughening handle aluminium box be put into aluminium box compacting tool set, by gypsum, volcanic rock, fiber filament and water into
Row stirring, formation can pressed material, the wherein weight percent of gypsum, volcanic rock, chopped strand silk and water are as follows: gypsum 36%,
Volcanic rock 37.5%, chopped strand silk 1.5%, water 25%, by can pressed material be filled to by roughening processing aluminium box in,
Fibrofelt is covered on the aluminium box by roughening processing filled, aluminium box to be pressed is made；
5) it suppresses: mechanical compaction being carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using press machine, is obtained
SGA facing board finished product；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
Lightweight SGA green wallboard obtained by it can be directly packed in storage, and light-weight, flameproof effect is best.
Embodiment 2
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps:
1) it is surface-treated: coating treatment being carried out to surface of aluminum plate by thermal transfer using aluminum plate facing machine by customer requirement；
2) forming processes: the forming operation for rolling over two sides simultaneously every time twice is carried out to aluminium sheet, forms aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) fill: by roughening handle aluminium box be put into aluminium box compacting tool set, by gypsum, volcanic rock, fiber filament and water into
Row stirring, formation can pressed material, the wherein weight percent of gypsum, volcanic rock, chopped strand silk and water are as follows: gypsum 34%,
Volcanic rock 36%, chopped strand silk 1.4%, water 28.6%, by can pressed material be filled to by roughening processing aluminium box in,
Fibrofelt is covered on the aluminium box by roughening processing filled, aluminium box to be pressed is made；
5) it suppresses: mechanical compaction being carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using press machine, is obtained
SGA facing board finished product；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
Lightweight SGA green surfaces of wall obtained by it can be directly packed in storage after covering protective film, light-weight, fire prevention effect
Fruit is preferable.
Embodiment 3
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps: 1) to be surface-treated: pressing
Customer requirement carries out coating treatment to surface of aluminum plate by thermal transfer using aluminum plate facing machine；
2) forming processes: the forming operation for rolling over two sides simultaneously every time twice is carried out to aluminium sheet, forms aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) fill: by roughening handle aluminium box be put into aluminium box compacting tool set, by gypsum, volcanic rock, fiber filament and water into
Row stirring, formation can pressed material, the wherein weight percent of gypsum, volcanic rock, chopped strand silk and water are as follows: gypsum 20%,
Volcanic rock 40%, chopped strand silk 2%, water 30%, by can pressed material be filled to by roughening processing aluminium box in, filling
Fibrofelt is covered on the good aluminium box by roughening processing, aluminium box to be pressed is made；
5) it suppresses: mechanical compaction being carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using press machine, is obtained
SGA facing board finished product；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
It can directly be packed in storage, lighter in weight, prevent fires after the attached protective film of lightweight SGA green surfaces of wall obtained by it
Effect is good.
Embodiment 4
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps:
1) it is surface-treated: coating treatment being carried out to surface of aluminum plate by thermal transfer using aluminum plate facing machine by customer requirement；
2) forming processes: the forming operation for rolling over two sides simultaneously every time twice is carried out to aluminium sheet, forms aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) fill: by roughening handle aluminium box be put into aluminium box compacting tool set, by cement, volcanic rock, fiber filament and water into
Row stirring, formation can pressed material, the wherein weight percent of cement, volcanic rock, chopped strand silk and water are as follows: cement 25%,
Volcanic rock 38%, chopped strand silk 2%, water 35%, by can pressed material be filled to by roughening processing aluminium box in, filling
Fibrofelt is covered on the good aluminium box by roughening processing, aluminium box to be pressed is made；
5) it suppresses: mechanical compaction being carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using press machine, is obtained
SGA facing board finished product；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
It can directly be packed in storage, heavier-weight, prevent fires after the attached protective film of lightweight SGA green surfaces of wall obtained by it
Effect is good.
Embodiment 5
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps:
1) it is surface-treated: coating treatment being carried out to surface of aluminum plate by thermal transfer using aluminum plate facing machine by customer requirement；
2) forming processes: the forming operation for rolling over two sides simultaneously every time twice is carried out to aluminium sheet, forms aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) fill: by roughening handle aluminium box be put into aluminium box compacting tool set, by lime, volcanic rock, fiber filament and water into
Row stirring, formation can pressed material, the wherein weight percent of lime, volcanic rock, chopped strand silk and water are as follows: lime 35%,
Volcanic rock 30%, chopped strand silk 4%, water 31%, by can pressed material be filled to by roughening processing aluminium box in, filling
Fibrofelt is covered on the good aluminium box by roughening processing, aluminium box to be pressed is made；
5) it suppresses: mechanical compaction being carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using press machine, is obtained
SGA facing board finished product；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
It can directly be packed in storage, lighter in weight, prevent fires after the attached protective film of lightweight SGA green surfaces of wall obtained by it
Effect is preferable.
Embodiment 6
A kind of production technology of lightweight SGA green wallboard, the production technology include the following steps:
1) it is surface-treated: coating treatment being carried out to surface of aluminum plate by thermal transfer using aluminum plate facing machine by customer requirement；
2) forming processes: the forming operation for rolling over two sides simultaneously every time twice is carried out to aluminium sheet, forms aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) it fills: the aluminium box that roughening is handled being put into aluminium box compacting tool set, by natural cementitious material, volcanic rock, fiber
Silk and water be stirred, formation can pressed material, natural cementitious material be gypsum, lime and cement mixture, wherein naturally
Cementitious material, volcanic rock, chopped strand silk and water weight percent are as follows: natural cementitious material 38%, is chopped at volcanic rock 27%
Fiber filament 4%, water 31%, by can pressed material be filled to by roughening processing aluminium box in, fill process roughening at
Fibrofelt is covered on the aluminium box of reason, aluminium box to be pressed is made；
5) it suppresses: mechanical compaction being carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using press machine, is obtained
SGA facing board finished product；
6) dry: SGA facing board finished product being dried, is covered with protection on the surface of dried SGA facing board finished product
Lightweight SGA green wallboard is made in film.
It can directly be packed in storage, lighter in weight, prevent fires after the attached protective film of lightweight SGA green surfaces of wall obtained by it
Effect is fine.
For those skilled in the art, it is various corresponding that other can be made according to above technical scheme and design
Change and deformation, and all these change and modification all should belong within the scope of protection of the claims of the present invention.
Claims (8)
1. a kind of production technology of lightweight SGA green wallboard, which is characterized in that the production technology includes the following steps:
1) it is surface-treated: coating treatment is carried out to surface of aluminum plate；
2) forming processes: forming processes are carried out to aluminium sheet and form aluminium box；
3) roughening processing inner surface treatment: is carried out to aluminium box inner surface；
4) fill: by roughening handle aluminium box be put into aluminium box compacting tool set, by natural cementitious material, volcanic rock, fiber filament and
Water is stirred, formation can pressed material, by can pressed material be filled to by roughening processing aluminium box in, in the warp filled
It crosses on the aluminium box of roughening processing and covers toughening layer, aluminium box to be pressed is made；
5) it suppresses: the aluminium box to be pressed filled in aluminium box compacting tool set being suppressed, SGA facing board finished product is obtained；
6) dry: SGA facing board finished product being dried, is covered with protective film on the surface of dried SGA facing board finished product, is made
Obtain lightweight SGA green wallboard.
2. a kind of production technology of lightweight SGA green wallboard according to claim 1, it is characterised in that: in the step 1)
Coating treatment use method be thermal transfer or spraying.
3. a kind of production technology of lightweight SGA green wallboard according to claim 1, it is characterised in that: in the step 4)
Can natural cementitious material in pressed material, volcanic rock, fiber filament and water weight percent are as follows: natural cementitious material 20%-
58%, volcanic rock 21%-60%, fiber filament 0.8%-5%, water 2%-58%.
4. according to claim 1 or a kind of 3 production technologies of lightweight SGA green wallboard, it is characterised in that: the natural gum
Gel material any mixture between one of gypsum, lime, cement or three kinds of materials.
5. a kind of production technology of lightweight SGA green wallboard according to claim 1, it is characterised in that: in the step 4)
Fiber filament using chopped strand silk.
6. a kind of production technology of lightweight SGA green wallboard according to claim 1, it is characterised in that: in the step 4)
Toughening layer use fibrofelt, grid cloth or other fibrous materials with toughness.
7. a kind of production technology of lightweight SGA green wallboard according to claim 1, it is characterised in that: in the step 4)
Stirring using stirring or mechanical stirring by hand, filling in the step 4) is using filling up by hand or filling-up mechanically.
8. a kind of production technology of lightweight SGA green wallboard according to claim 1, it is characterised in that: in the step 5)
Compacting using by hand compacting or mechanical compaction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610346066.5A CN107401264B (en) | 2016-05-20 | 2016-05-20 | A kind of production technology of lightweight SGA green wallboard |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610346066.5A CN107401264B (en) | 2016-05-20 | 2016-05-20 | A kind of production technology of lightweight SGA green wallboard |
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| Publication Number | Publication Date |
|---|---|
| CN107401264A CN107401264A (en) | 2017-11-28 |
| CN107401264B true CN107401264B (en) | 2019-02-12 |
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2016
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|---|---|---|---|---|
| CN2667057Y (en) * | 2003-11-26 | 2004-12-29 | 顺德市德堡印刷机械有限公司 | Plastic aluminium/plastic steel composite wall tile |
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| Publication number | Publication date |
|---|---|
| CN107401264A (en) | 2017-11-28 |
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Effective date of registration: 20190515 Address after: 511500 Liao Village Group Workshop on Line S114 of Tangji Management Zone, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province Patentee after: Guangdong Guangdong Guangdong Luxiang Environmental Protection Decoration Material Co.,Ltd. Address before: 510000 Fengwucun Bomei Cosmetics Company 101, Pikeng Village Committee, Longtang Town, Qingcheng District, Qingyuan City, Guangdong Province Patentee before: Liu Youzhu |
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Address after: 511500 area C, huangtangwei workshop, Matou village, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province Patentee after: Guangdong Shiji Shangpin Building Materials Technology Co.,Ltd. Address before: 511500 Liao Village Group Workshop on Line S114 of Tangji Management Zone, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province Patentee before: Guangdong Guangdong Guangdong Luxiang Environmental Protection Decoration Material Co.,Ltd. |
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Denomination of invention: Production process of a lightweight SGA green wall panel Granted publication date: 20190212 Pledgee: Bank of China Limited Qingyuan Branch Pledgor: Guangdong Shiji Shangpin Building Materials Technology Co.,Ltd. Registration number: Y2024980012058 |