CN104005530A - Novel foam cement aluminum decoration heat insulation integral plate and installation process - Google Patents

Novel foam cement aluminum decoration heat insulation integral plate and installation process Download PDF

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Publication number
CN104005530A
CN104005530A CN201410254771.3A CN201410254771A CN104005530A CN 104005530 A CN104005530 A CN 104005530A CN 201410254771 A CN201410254771 A CN 201410254771A CN 104005530 A CN104005530 A CN 104005530A
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foam cement
heat preservation
aluminum veneer
integrated board
decorative heat
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CN201410254771.3A
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蒋彩峰
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Tang Haihao
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Abstract

The invention provides a novel foam cement aluminum decoration heat insulation integral plate and an installation process, and relates to the technical field of building materials. A key technology of organically combining an aluminum veneer and a foam cement back lining core plate is adopted. An angle tensioning machine is used for punching a raw material plate for forming the aluminum veneer; a shaping plate manufactured through mixing and stirring cement and coal ash and then adding foaming agents is cut to present the required dimension and is cured for three days by water to be made into the foam cement back lining core plate; hot melt adhesive bonding agents are applied to an aluminum veneer box, then the foam cement back lining core plate is placed, and the foam cement back lining core plate and the aluminum veneer box are tightly pressed and are manufactured into a finished product of a foam cement aluminum decoration heat insulation integral plate. The foam cement aluminum decoration heat insulation integral plate is pasted on a wall body coated with cement mortar, the wall body and fixing jointing parts arranged on the aluminum veneer are fixed through anchoring bolts, and then, gaps between the wall body and the foam cement aluminum decoration heat insulation integral plate are filled with the cement mortar. The novel foam cement aluminum decoration heat insulation integral plate and the installation processes are used for decoration and have the advantages that the conception is novel, the design is reasonable, the structure is simple and ingenious, the method is simple and fast, the effect is stable and reliable, the manufacturing is convenient, the cost is low, the use is convenient, and the popularization can be favorably achieved.

Description

Novel foam cement aluminium decorative heat preservation integrated board and mounting process
Technical field
Foam cement aluminium decorative heat preservation integrated board and mounting process that the present invention is novel, relate to building materials technology field.
Background technology
At present, country, for the wall thermal insulating fire prevention aspect pay attention to day by day of external wall, has put into effect the relevant criterion about high-rise civil building exterior-wall heat insulation fire prevention aspect for this reason.But, for the decoration of exterior wall, still do not possess on the market the curtain wall product of insulated fire performance comprehensively, also there is more shortcoming in existing various curtain wall decoration products.
The decoration of external wall is taked following several mode conventionally now: (1), daub on exterior wall, although daub is with low cost, but the stain resistance of coating is poor, only after three to five years, will be because a variety of causes such as land subsidence ftracture, even if use crack resist at mortar, also need to once renovate every five to ten years; In addition, the heat-insulating property extreme difference of exterior wall coating material, especially in North City, need on exterior wall, separately add insulation layer, thereby cause building maintenance complexity and cost higher.(2), adopt marble External Wall to decorate, be mainly to adopt to decorate marble, granite, its advantage is that decorative effect top grade is attractive in appearance; But also there is more drawback in marble curtain wall; First be that its raw material cost and cladding mounting cost are high; Secondly, according to the pertinent regulations of national decoration of exterior wall standard, the weight of External Wall decorative panel requires tighter, and the weight of decorative plate of outer wall must not be too heavy, otherwise the personnel that cause that easily come off damage; Moreover marmorean insulated fire performance is really undesirable, be difficult to play the effect of insulated fire.(3), adopt aluminum veneer decorative exterior wall, aluminium veneer curtain wall design model is various, performance good and effect is very attractive in appearance, and possesses certain fireproof performance, still, its outstanding shortcoming is that cost is high, and is not incubated.
In sum, the insulated fire effect of External Wall is all undesirable at present, existing known technology exists many deficiencies, defect and drawback with the curtain wall product of present situation, on market eager demand a kind of novel can insulated fire, again can be weather-proof attractive in appearance, be convenient to processing and fabricating, adapt to batch production production, quick and easy for installation, be beneficial to maintenance and repair, durable in use, cheap, the reliable curtain wall new product of effect stability.
In order to address the above problem, professional knowledge based on applicant and be engaged in the many years of experience of industry work and to the excelsior pursuit of cause, to take " aluminum veneer and foam cement backing central layer organically combine " key technology, succeed in developing the present invention, successively make aluminum veneer and foam cement backing central layer, the back side that uses thermosol adhesive that foam cement backing central layer is bonded in to aluminum veneer gives consolidation, produce novel foam cement aluminium decorative heat preservation integrated board new product, simultaneously, also corresponding generation formulated conveniently mounting process, many deficiencies that existing known technology and present situation exist are effectively solved, defect and drawback, effectively raise the technical level of the industry.
Summary of the invention
The present invention takes " aluminum veneer and foam cement backing central layer organically combine " key technology, " novel foam cement aluminium decorative heat preservation integrated board and mounting process " is provided, the present invention is by drawing angle machine to strike out aluminum veneer to raw material plate, after stirring with cement and flyash, add the profiled sheeting that blowing agent makes and cut into needed size water curing three days and be made into foam cement backing central layer, put foam cement backing central layer and the two compression is made into foam cement aluminium decorative heat preservation integrated board finished product be coated with thermosol adhesive in aluminum veneer box after; Foam cement aluminium decorative heat preservation integrated board is attached on the body of wall of smearing cement mortar, and the fixed corner code on body of wall and aluminum veneer is fixed by crab-bolt, then uses the gap between cement mortar filled wall and foam cement aluminium decorative heat preservation integrated board.
The object reaching by the present invention is: (1), take " aluminum veneer and foam cement backing central layer organically combine " key technology, provide " novel foam cement aluminium decorative heat preservation integrated board,, new product.(2), apply " novel foam cement aluminium decorative heat preservation integrated board " provided by the invention new product, the mounting process of handled easily, quick construction is also formulated in corresponding generation.(3), the present invention is provided with aluminum veneer, so both ensured that the present invention possesses the attractive in appearance of curtain wall aluminium plate, can reduce again cost of material and simplify traditional curtain wall aluminium plate manufacture craft; The fluorine carbon paint that plate face uses has very good weatherability, uses within 30 years, can not fade.(4), the present invention is provided with foam cement backing central layer, has the outstanding feature that quality is light, the weight of every cubic metre is 150-180 kilogram of left and right, the hole of foaming has good insulation effect.(5), by use thermosol adhesive, foam cement backing central layer is directly cemented in to the back side of aluminum veneer by the present invention, compress and just can a little, after compressing, between aluminum veneer (backer board) and the plate face of foam cement backing central layer, can not produce space, and plate face is smooth, thermosol adhesive has very short feature hardening time, will soon be bonding firm after thermosol adhesive is cooling, time is very short, after solidifying under water and carbon dioxide maintenance, can not reverse, be heated later and can not melt again, under normal temperature state, will forever solidify, so use thermosol adhesive bonding foam cement backing central layer and aluminum veneer, can greatly strengthen the intensity of monoblock sheet material, improve productivity effect, ensure long-time stable use, can produce in enormous quantities fast.(6), the novel foam cement aluminium decorative heat preservation integrated board of the present invention, be a kind of novel, can insulated fire, again can be weather-proof attractive in appearance, be convenient to processing and fabricating, adapt to that batch production is produced, durable in use, cheap, the reliable curtain wall new product of effect stability.(7), make the raw material that the present invention novel foam cement aluminium decorative heat preservation integrated board uses, for the material of convenient buying on market, there is advantage easy to make.(8), make the equipment that the present invention novel foam cement aluminium decorative heat preservation integrated board uses, for the equipment of sizing, be convenient to processing and fabricating of the present invention and large-scale industrialized production.(9), mounting process of the present invention, there is feature quick and easy for installation, saving of labor, save time, efficiency of construction is high; Because monoblock sheet material is smooth, the space existing between sheet material and body of wall, can directly use cement mortar to spread upon on body of wall, levelling space is also fixed on fixed corner code in the chemical anchor bolts on body of wall simultaneously, has strengthened fastening effect, dual fixing mounting means, guarantee that novel foam cement aluminium decorative heat preservation integrated board is firmly arranged on body of wall, and do not need to use keel, effectively reduce the expense that construction in later period is installed.(10), the novel foam cement aluminium decorative heat preservation integrated board of the present invention, there is the installation of being convenient to, be beneficial to maintenance and repair, the reliable feature of effect stability.(11), novel, reasonable in design, the simple and ingenious structure of the present invention, mounting method brief quick, effect stability is reliable, be convenient to make and cost is low, convenient for maintaining and maintenance, can wide popularization and application.
For achieving the above object, technical scheme provided by the invention is:
A kind of novel foam cement aluminium decorative heat preservation integrated board:
1., make aluminum veneer: taking the fluorine carbon roller coat wood grain of 0.8mm-1.5mm or marble grain aluminium sheet as raw material plate, by drawing angle machine to the direct punch forming of raw material plate, the aluminum veneer that strikes out rectangular-box shape is stand-by; After moulding, the position, angle of aluminum veneer is the complete sealing state of exempting from welding, after moulding, on the edge of aluminum veneer, be provided with for the fixing fixed corner code of body of wall;
2., make foam cement backing central layer: after stirring with cement and flyash, add blowing agent to be made into the profiled sheeting of foam cement backing core, after profiled sheeting is cut into needed size, use water curing three days, thereby it is stand-by to be made into foam cement backing central layer;
3., make foam cement aluminium decorative heat preservation integrated board: in the box of aluminum veneer, be coated with thermosol adhesive, foam cement backing central layer is put into the aluminum veneer box that is coated with thermosol adhesive, will after foam cement backing central layer and the two compression of aluminum veneer, be just made into foam cement aluminium decorative heat preservation integrated board finished product.
Described novel foam cement aluminium decorative heat preservation integrated board, described raw material plate selects to replace with the one in steel plate, corrosion resistant plate, copper coin, titanium zine plate, aluminium plating zinc plate.
Described novel foam cement aluminium decorative heat preservation integrated board, described aluminum veneer strikes out rectangular-box shape and selects to replace with the one in positive square box shaped shape, triangular box shape, parallel four limit box-like shapes, five limit box-like shapes, hexagon box-like shape, eight limit box-like shapes.
Described novel foam cement aluminium decorative heat preservation integrated board, the shape of described aluminum veneer is consistent and mutually identical with the shape of foam cement backing central layer.
A kind of mounting process of novel foam cement aluminium decorative heat preservation integrated board:
On body of wall, smear cement mortar, foam cement aluminium decorative heat preservation integrated board is attached on the body of wall that is coated with cement mortar, body of wall is fixedly connected with by crab-bolt with the fixed corner code arranging on aluminum veneer, with the gap between cement mortar filled wall and foam cement aluminium decorative heat preservation integrated board, foam cement aluminium decorative heat preservation integrated board and body of wall are formed firmly dual fixing.
The mounting process of described novel foam cement aluminium decorative heat preservation integrated board, described crab-bolt replaces with chemical anchor bolts.
Owing to having adopted technical scheme provided by the present invention; Because the present invention takes " aluminum veneer and foam cement backing central layer organically combine " key technology; Because the present invention is by drawing angle machine to strike out aluminum veneer to raw material plate, after stirring with cement and flyash, add the profiled sheeting that blowing agent makes and cut into needed size water curing three days and be made into foam cement backing central layer, put foam cement backing central layer and the two compression is made into foam cement aluminium decorative heat preservation integrated board finished product be coated with thermosol adhesive in aluminum veneer box after; Foam cement aluminium decorative heat preservation integrated board is attached on the body of wall of smearing cement mortar, and the fixed corner code on body of wall and aluminum veneer is fixed by crab-bolt, then uses the gap between cement mortar filled wall and foam cement aluminium decorative heat preservation integrated board.Make the present invention compared with existing known technology and present situation, the beneficial effect of acquisition is:
1, the present invention has taked " aluminum veneer and foam cement backing central layer organically combine " key technology, " novel foam cement aluminium decorative heat preservation integrated board " new product is provided; A kind of light weight, that intensity is high, that specification is large, excellent in cushion effect, not easily broken, easy construction, simple in structure, thermal insulation fire-resistant, that weatherability is strong, specious, cheap new product is provided.
2, apply " novel foam cement aluminium decorative heat preservation integrated board " provided by the invention new product, corresponding generation has also been formulated handled easily, quick mounting process of constructing.
3, the present invention is provided with aluminum veneer, has so both ensured that the present invention possesses the attractive in appearance of curtain wall aluminium plate, can reduce again cost of material and simplify traditional curtain wall aluminium plate manufacture craft; The fluorine carbon paint that plate face uses has very good weatherability, uses within 30 years, can not fade.
4, the present invention is provided with foam cement backing central layer, has the outstanding feature that quality is light, and the weight of every cubic metre is 150-180 kilogram of left and right, and the hole of foaming has good insulation effect.
5, by use thermosol adhesive, foam cement backing central layer is directly cemented in to the back side of aluminum veneer by the present invention, compress and just can a little, after compressing, between aluminum veneer (backer board) and the plate face of foam cement backing central layer, can not produce space, and plate face is smooth, thermosol adhesive has very short feature hardening time, will soon be bonding firm after thermosol adhesive is cooling, time is very short, after solidifying under water and carbon dioxide maintenance, can not reverse, be heated later and can not melt again, under normal temperature state, will forever solidify, so use thermosol adhesive bonding foam cement backing central layer and aluminum veneer, can greatly strengthen the intensity of monoblock sheet material, improve productivity effect, ensure long-time stable use, can produce in enormous quantities fast.
6, the novel foam cement aluminium decorative heat preservation integrated board of the present invention, be a kind of novel, can insulated fire, again can be weather-proof attractive in appearance, be convenient to processing and fabricating, adapt to that batch production is produced, durable in use, cheap, the reliable curtain wall new product of effect stability.
7, make the raw material such as such as raw material plate, cement, flyash, blowing agent, thermosol adhesive, chemical anchor bolts that the novel foam cement aluminium decorative heat preservation integrated board of the present invention uses, for the material of convenient buying on market, there is advantage easy to make.
8, make that the present invention novel foam cement aluminium decorative heat preservation integrated board uses as drawn the equipment such as angle machine, for the equipment of sizing, be convenient to processing and fabricating of the present invention and large-scale industrialized production.
9, mounting process of the present invention, has feature quick and easy for installation, saving of labor, save time, efficiency of construction is high; Because monoblock sheet material is smooth, the space existing between sheet material and body of wall, can directly use cement mortar to spread upon on body of wall, levelling space is also fixed on fixed corner code in the chemical anchor bolts on body of wall simultaneously, has strengthened fastening effect, dual fixing mounting means, guarantee that novel foam cement aluminium decorative heat preservation integrated board is firmly arranged on body of wall, and do not need to use keel, effectively reduce the expense that construction in later period is installed.
10, the novel foam cement aluminium decorative heat preservation integrated board of the present invention, has the installation of being convenient to, is beneficial to maintenance and repair, the reliable feature of effect stability.
11, novel, reasonable in design, the simple and ingenious structure of the present invention, mounting method brief quick, effect stability is reliable, be convenient to make and cost is low, convenient for maintaining and maintenance, can wide popularization and application.
Brief description of the drawings
Fig. 1 is foam cement aluminium decorative heat preservation integrated board schematic diagram novel in the present invention.
Fig. 2 is the aluminum veneer schematic diagram on foam cement aluminium decorative heat preservation integrated board novel in the present invention.
Fig. 3 is the foam cement backing central layer schematic diagram on foam cement aluminium decorative heat preservation integrated board novel in the present invention.
Detailed description of the invention
Detailed description of the invention one
Below in conjunction with Figure of description, foam cement aluminium decorative heat preservation integrated board novel described in the present invention is described in detail.Shown in Figure of description 1,2,3:
A kind of novel foam cement aluminium decorative heat preservation integrated board:
1., make aluminum veneer: taking the fluorine carbon roller coat wood grain of 0.8mm-1.5mm or marble grain aluminium sheet as raw material plate, by drawing angle machine to the direct punch forming of raw material plate, the aluminum veneer that strikes out rectangular-box shape is stand-by; After moulding, the position, angle of aluminum veneer is the complete sealing state of exempting from welding, after moulding, on the edge of aluminum veneer, be provided with for the fixing fixed corner code of body of wall;
2., make foam cement backing central layer: after stirring with cement and flyash, add blowing agent to be made into the profiled sheeting of foam cement backing core, after profiled sheeting is cut into needed size, use water curing three days, thereby it is stand-by to be made into foam cement backing central layer;
3., make foam cement aluminium decorative heat preservation integrated board: in the box of aluminum veneer, be coated with thermosol adhesive, foam cement backing central layer is put into the aluminum veneer box that is coated with thermosol adhesive, will after foam cement backing central layer and the two compression of aluminum veneer, be just made into foam cement aluminium decorative heat preservation integrated board finished product.
Described novel foam cement aluminium decorative heat preservation integrated board, described raw material plate selects to replace with the one in steel plate, corrosion resistant plate, copper coin, titanium zine plate, aluminium plating zinc plate.
Described novel foam cement aluminium decorative heat preservation integrated board, described aluminum veneer strikes out rectangular-box shape and selects to replace with the one in positive square box shaped shape, triangular box shape, parallel four limit box-like shapes, five limit box-like shapes, hexagon box-like shape, eight limit box-like shapes.
Described novel foam cement aluminium decorative heat preservation integrated board, the shape of described aluminum veneer is consistent and mutually identical with the shape of foam cement backing central layer.
In above-mentioned specific implementation process: described raw material plate is implemented with steel plate, corrosion resistant plate, copper coin, titanium zine plate, aluminium plating zinc plate respectively; To the raw material plate of described making aluminum veneer respectively with 0.8,0.9,1.0,1.1,1.2,1.3,1.4,1.5mm implements; The shape of described aluminum veneer punching press is implemented with rectangular-box shape, positive square box shaped shape, triangular box shape, parallel four limit box-like shapes, five limit box-like shapes, hexagon box-like shape, eight limit box-like shapes respectively; All obtain the good result of expection.
Detailed description of the invention two
Below in conjunction with Figure of description, the mounting process of novel foam cement aluminium decorative heat preservation integrated board of the present invention is described in detail.Novel foam cement aluminium decorative heat preservation integrated board is as shown in Figure of description 1,2,3, and spy is arranged on described novel foam cement aluminium decorative heat preservation integrated board on body of wall:
A kind of mounting process of novel foam cement aluminium decorative heat preservation integrated board, on body of wall, smear cement mortar, foam cement aluminium decorative heat preservation integrated board is attached on the body of wall that is coated with cement mortar, body of wall is fixedly connected with by crab-bolt with the fixed corner code arranging on aluminum veneer, with the gap between cement mortar filled wall and foam cement aluminium decorative heat preservation integrated board, foam cement aluminium decorative heat preservation integrated board and body of wall are formed firmly dual fixing.
The mounting process of described novel foam cement aluminium decorative heat preservation integrated board, described crab-bolt replaces with chemical anchor bolts.
In above-mentioned specific implementation process: described crab-bolt is replaced with to chemical anchor bolts and implement; Obtain the good result of expection.
These are only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction; All industry technician all can smooth and easyly implement; But do not depart from technical solution of the present invention make modify with develop equivalent variations, be technical scheme of the present invention.

Claims (6)

1. a novel foam cement aluminium decorative heat preservation integrated board, is characterized in that:
1., make aluminum veneer: taking the fluorine carbon roller coat wood grain of 0.8mm-1.5mm or marble grain aluminium sheet as raw material plate, by drawing angle machine to the direct punch forming of raw material plate, the aluminum veneer that strikes out rectangular-box shape is stand-by; After moulding, the position, angle of aluminum veneer is the complete sealing state of exempting from welding, after moulding, on the edge of aluminum veneer, be provided with for the fixing fixed corner code of body of wall;
2., make foam cement backing central layer: after stirring with cement and flyash, add blowing agent to be made into the profiled sheeting of foam cement backing core, after profiled sheeting is cut into needed size, use water curing three days, thereby it is stand-by to be made into foam cement backing central layer;
3., make foam cement aluminium decorative heat preservation integrated board: in the box of aluminum veneer, be coated with thermosol adhesive, foam cement backing central layer is put into the aluminum veneer box that is coated with thermosol adhesive, will after foam cement backing central layer and the two compression of aluminum veneer, be just made into foam cement aluminium decorative heat preservation integrated board finished product.
2. novel foam cement aluminium decorative heat preservation integrated board according to claim 1, is characterized in that: described raw material plate selects to replace with the one in steel plate, corrosion resistant plate, copper coin, titanium zine plate, aluminium plating zinc plate.
3. novel foam cement aluminium decorative heat preservation integrated board according to claim 1, is characterized in that: described aluminum veneer strikes out rectangular-box shape and selects to replace with the one in positive square box shaped shape, triangular box shape, parallel four limit box-like shapes, five limit box-like shapes, hexagon box-like shape, eight limit box-like shapes.
4. novel foam cement aluminium decorative heat preservation integrated board according to claim 1, is characterized in that: the shape of described aluminum veneer is consistent and mutually identical with the shape of foam cement backing central layer.
5. the mounting process of a novel foam cement aluminium decorative heat preservation integrated board, it is characterized in that: on body of wall, smear cement mortar, foam cement aluminium decorative heat preservation integrated board is attached on the body of wall that is coated with cement mortar, body of wall is fixedly connected with by crab-bolt with the fixed corner code arranging on aluminum veneer, with the gap between cement mortar filled wall and foam cement aluminium decorative heat preservation integrated board, foam cement aluminium decorative heat preservation integrated board and body of wall are formed firmly dual fixing.
6. the mounting process of novel foam cement aluminium decorative heat preservation integrated board according to claim 5, is characterized in that: described crab-bolt replaces with chemical anchor bolts.
CN201410254771.3A 2014-06-11 2014-06-11 Novel foam cement aluminum decoration heat insulation integral plate and installation process Pending CN104005530A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107401264A (en) * 2016-05-20 2017-11-28 刘友柱 A kind of production technology of lightweight SGA green wallboards
CN108797854A (en) * 2017-05-03 2018-11-13 王光臣 A kind of aluminum veneer insulation curtain wall of Fast Installation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101113105A (en) * 2006-07-24 2008-01-30 齐永先 Foaming cement and preparation method and usage thereof
CN202809937U (en) * 2012-07-03 2013-03-20 江苏南方雄狮建设工程有限公司 Aluminum surface heat insulation curtain wall panel
CN203066389U (en) * 2013-01-25 2013-07-17 新疆西部蓝天建筑节能科技有限公司 Inorganic fireproof insulating decorative plate for exterior wall external insulation of buildings

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101113105A (en) * 2006-07-24 2008-01-30 齐永先 Foaming cement and preparation method and usage thereof
CN202809937U (en) * 2012-07-03 2013-03-20 江苏南方雄狮建设工程有限公司 Aluminum surface heat insulation curtain wall panel
CN203066389U (en) * 2013-01-25 2013-07-17 新疆西部蓝天建筑节能科技有限公司 Inorganic fireproof insulating decorative plate for exterior wall external insulation of buildings

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107401264A (en) * 2016-05-20 2017-11-28 刘友柱 A kind of production technology of lightweight SGA green wallboards
CN107401264B (en) * 2016-05-20 2019-02-12 刘友柱 A kind of production technology of lightweight SGA green wallboard
CN108797854A (en) * 2017-05-03 2018-11-13 王光臣 A kind of aluminum veneer insulation curtain wall of Fast Installation

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