CN107398913B - Module detection line righting mechanism - Google Patents

Module detection line righting mechanism Download PDF

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Publication number
CN107398913B
CN107398913B CN201710670166.8A CN201710670166A CN107398913B CN 107398913 B CN107398913 B CN 107398913B CN 201710670166 A CN201710670166 A CN 201710670166A CN 107398913 B CN107398913 B CN 107398913B
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module
layer
positioning plate
positioning
slider
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CN107398913A (en
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李鑫
陈向群
柳青
胡军华
刘立平
胡婷
邹宇
杨方
崔涛
何晓奎
何本亮
孙广
魏成贤
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State Grid Corp of China SGCC
State Grid Hunan Electric Power Co Ltd
Metering Center of State Grid Hunan Electric Power Co Ltd
Shenzhen Friendcom Technology Co Ltd
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State Grid Corp of China SGCC
State Grid Hunan Electric Power Co Ltd
Metering Center of State Grid Hunan Electric Power Co Ltd
Shenzhen Friendcom Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/08Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
    • B25J13/088Controls for manipulators by means of sensing devices, e.g. viewing or touching devices with position, velocity or acceleration sensors

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention relates to the technical field of mechanical precise positioning design, in particular to a module detection line resetting mechanism. The invention provides a correcting mechanism which comprises a correcting rack, a horizontal module and a correcting component, wherein the correcting component comprises a first layer of locating plate, a second layer of locating plate and a third layer of locating plate which are all provided with correcting stations, the horizontal module is provided with a horizontal guide rail and a servo motor, the first layer of locating plate is provided with a sliding block group, and the servo motor drives the first layer of locating plate to move along the trend of the horizontal guide rail through the sliding block group; the short side end and the long side end of the first layer of positioning plate are respectively provided with a first pushing unit and a second pushing unit, and the first pushing unit is used for positioning the module in the X-axis direction through the second layer of positioning plate; the second pushing unit is used for positioning the module in the Y-axis direction through the third layer of positioning plate, is simple and convenient to operate and reliable in performance, effectively improves the positioning precision of the module, ensures smooth performance of the module in appearance and stitch detection, and improves the production efficiency and quality of products.

Description

一种模块检测线归正机构A module detection line correction mechanism

技术领域technical field

本发明涉及机械精密定位设计技术领域,尤其涉及一种模块检测线归正机构,具体涉及一种结构简单、性能可靠、精度高的模块检测线归正机构。The invention relates to the technical field of mechanical precision positioning design, in particular to a module detection line normalization mechanism, in particular to a module detection line normalization mechanism with simple structure, reliable performance and high precision.

背景技术Background technique

在电路模块检测技术过程中,经常会对托盘内放置好的模块进行针脚检测,常规的方式为由机器人放置。目前,在机器人由周转箱抓取模块放入模块检测线时,由于其公差不一致会造成上料时无法准确放入托盘内,也无法对模块进行精确定位,进而会使模块在外观及针脚检测时发生误检及错检,不利于提高产品质量。In the process of circuit module detection technology, pin detection is often performed on the modules placed in the tray, and the conventional way is to place them by robots. At present, when the robot grabs the module from the turnover box and puts it into the module inspection line, due to its inconsistent tolerance, it will not be able to accurately place the material in the tray when loading, and it will not be able to accurately position the module, which will cause the module to be damaged in appearance and stitch detection. False detection and false detection occur from time to time, which is not conducive to improving product quality.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

本发明的目的是:提供一种结构简单、性能可靠、精度高的模块检测线归正机构,以解决现有的采用机器人直接放置模块的方式不能精确定位而导致模块在外观及针脚检测时发生误检及错检的问题。The purpose of the present invention is to provide a module detection line correction mechanism with simple structure, reliable performance and high precision, so as to solve the problem that the existing method of directly placing the module by a robot cannot be accurately positioned and cause the module to fail when detecting the appearance and stitches. The problem of false detection and false detection.

(二)技术方案(2) Technical solution

为了解决上述技术问题,本发明提供了一种模块检测线归正机构,包括归正机架和设于所述归正机架上的水平模组及归正组件,所述归正组件包括由下至上依次设置且均设有归正工位的第一层定位板、第二层定位板及第三层定位板,所述水平模组上设有水平导轨及伺服电机,所述第一层定位板设有滑块组,所述伺服电机驱动所述第一层定位板通过所述滑块组沿着所述水平导轨的走向移动;所述第一层定位板的归正工位用于放置模块,所述第二层定位板及第三层定位板的归正工位用于对所述模块分别进行X轴方向和Y轴方向上的定位;In order to solve the above-mentioned technical problems, the present invention provides a module detection line correction mechanism, including a correction frame, a horizontal module and a correction assembly arranged on the correction frame, and the correction assembly consists of The first floor positioning plate, the second floor positioning plate and the third floor positioning plate are arranged in sequence from bottom to top, and the horizontal module is provided with a horizontal guide rail and a servo motor. The positioning plate is provided with a slider group, and the servo motor drives the first layer of positioning plate to move along the direction of the horizontal guide rail through the slider group; the normalization station of the first layer of positioning plate is used for Place the module, and the normalization stations of the second-layer positioning board and the third-layer positioning board are used for positioning the module in the X-axis direction and the Y-axis direction respectively;

所述第一层定位板的短边端设有第一推送单元,所述第一推送单元包括第一伸缩气缸及与所述第一伸缩气缸连接的第一推板,所述第一伸缩气缸驱动所述第一推板推动所述第二层定位板,使得所述第二层定位板的归正工位对所述模块进行X轴方向上的定位;The short end of the positioning plate of the first layer is provided with a first push unit, and the first push unit includes a first telescopic cylinder and a first push plate connected with the first telescopic cylinder, and the first telescopic cylinder Driving the first push plate to push the second positioning plate, so that the normalization station of the second positioning plate positions the module in the X-axis direction;

所述第一层定位板的长边端设有第二推送单元,所述第二推送单元包括第二伸缩气缸及与所述第二伸缩气缸连接的第二推板,所述第二伸缩气缸驱动所述第二推板推动所述第三层定位板,使得所述第三层定位板的归正工位对所述模块进行Y轴方向上的定位。The long side end of the positioning plate of the first layer is provided with a second push unit, and the second push unit includes a second telescopic cylinder and a second push plate connected with the second telescopic cylinder, and the second telescopic cylinder Driving the second push plate to push the third-layer positioning plate, so that the normalization station of the third-layer positioning plate can position the module in the Y-axis direction.

其中,所述第一推送单元还包括第一感应片和分别与所述第一感应片及第一伸缩气缸连接的第一控制模块,所述第一感应片用于检测所述模块在X轴方向上的位置。Wherein, the first push unit further includes a first sensing piece and a first control module respectively connected to the first sensing piece and the first telescopic cylinder, and the first sensing piece is used to detect the movement of the module on the X-axis. position in the direction.

其中,所述第二推送单元还包括第二感应片和分别与所述第二感应片及第二伸缩气缸连接的第二控制模块,所述第二感应片用于检测所述模块在Y轴方向上的位置。Wherein, the second push unit further includes a second sensing piece and a second control module respectively connected to the second sensing piece and the second telescopic cylinder, and the second sensing piece is used to detect the movement of the module on the Y-axis. position in the direction.

其中,所述滑块组包括第一滑块及第二滑块,所述第一滑块及第二滑块分别设于所述第一层定位板的底部两侧;所述水平模组包括两条运输道,所述两条运输道上均设有所述水平导轨,所述第一层定位板在所述伺服电机的驱动下通过所述第一滑块及第二滑块沿着两条所述水平导轨的走向做往复运动。Wherein, the slider group includes a first slider and a second slider, and the first slider and the second slider are respectively arranged on both sides of the bottom of the first layer positioning plate; the horizontal module includes Two transport lanes, the horizontal guide rails are provided on the two transport lanes, and the first layer of positioning plate is driven by the servo motor through the first slider and the second slider along the two The direction of the horizontal guide rail is reciprocating.

其中,所述第一滑块构造有与所述水平导轨相配合的凹槽,且所述第一滑块通过第一连接板与所述第一层定位板底部的一侧固定连接。Wherein, the first sliding block is configured with a groove matching the horizontal guide rail, and the first sliding block is fixedly connected to one side of the bottom of the first layer positioning plate through the first connecting plate.

其中,所述第二滑块构造有与所述水平导轨相配合的通孔,且所述第二滑块通过第二连接板与所述第一层定位板底部的另一侧固定连接。Wherein, the second sliding block is configured with a through hole matched with the horizontal guide rail, and the second sliding block is fixedly connected to the other side of the bottom of the first layer positioning plate through the second connecting plate.

其中,所述第一层定位板的归正工位包括内部设有单相模块限位槽的第一限位部及内部设有三相模块限位槽的第二限位部,所述单相模块限位槽用于放置所述单相模块,所述三相模块限位槽用于放置所述三相模块。Wherein, the normalization station of the first-layer positioning plate includes a first limiting part with a single-phase module limiting groove inside and a second limiting part with a three-phase module limiting groove inside. The module limiting groove is used to place the single-phase module, and the three-phase module limiting groove is used to place the three-phase module.

其中,所述第二层定位板及第三层定位板的归正工位均包括内部设有单相模块限位通孔的第三限位部及内部设有三相模块限位通孔的第四限位部,所述第三限位部设于所述第一限位部的正上方,所述第四限位部设于所述第二限位部的正上方。Wherein, the normalization stations of the second-layer positioning plate and the third-layer positioning plate include a third limiting part with a single-phase module limiting through hole inside and a third limiting part with a three-phase module limiting through hole inside. Four limiting parts, the third limiting part is arranged directly above the first limiting part, and the fourth limiting part is arranged directly above the second limiting part.

其中,所述第一层定位板、第二层定位板及第三层定位板均采用聚缩醛材质制成。Wherein, the first layer positioning board, the second layer positioning board and the third layer positioning board are all made of polyacetal material.

其中,所述第一层定位板、第二层定位板及第三层定位板的归正工位的数量均为九个,九个所述归正工位均以九宫格的方式设置在所述第一层定位板、第二层定位板及第三层定位板上。Wherein, the number of the normalizing stations of the first layer positioning board, the second layer positioning board and the third layer positioning board is nine, and the nine normalizing stations are all set on the said The first layer of positioning board, the second layer of positioning board and the third layer of positioning board.

(三)有益效果(3) Beneficial effects

本发明的上述技术方案具有如下优点:The technical scheme of the present invention has the following advantages:

本发明提供了一种模块检测线归正机构,包括归正机架和设于归正机架上的水平模组及归正组件,归正组件包括由下至上依次设置且均设有归正工位的第一层定位板、第二层定位板及第三层定位板,水平模组上设有水平导轨及伺服电机,第一层定位板设有滑块组,伺服电机驱动第一层定位板通过滑块组沿着水平导轨的走向移动;第一层定位板的归正工位用于放置模块,第二层定位板及第三层定位板的归正工位用于对模块分别进行X轴方向和Y轴方向上的定位;第一层定位板的短边端设有第一推送单元,第一推送单元包括第一伸缩气缸及与第一伸缩气缸连接的第一推板,第一伸缩气缸驱动第一推板推动第二层定位板,使得第二层定位板的归正工位对模块进行X轴方向上的定位;第一层定位板的长边端设有第二推送单元,第二推送单元包括第二伸缩气缸及与第二伸缩气缸连接的第二推板,第二伸缩气缸驱动第二推板推动第三层定位板,使得第三层定位板的归正工位对模块进行Y轴方向上的定位。需归正时,分别通过第一推送单元及第二推送单元对放置在第一层定位板的归正工位内的模块进行X轴及Y轴方向上的位置调整,有效提高了模块的定位精度,确保模块在外观及针脚检测的顺利进行,进而利于提高产品生产效率及质量;且本申请提供的归正机构,结构简单,性能可靠,操作简便,归正精度及效率高,实用性强,利于进行标准化生产及推广。The invention provides a module detection line normalization mechanism, which includes a normalization frame and a horizontal module and a normalization component arranged on the normalization frame. The first layer of positioning board, the second layer of positioning board and the third layer of positioning board. The horizontal module is equipped with horizontal guide rails and servo motors. The first layer of positioning board is equipped with a slider group, and the servo motor drives the first layer. The positioning plate moves along the direction of the horizontal guide rail through the slider group; the normalizing station of the first layer positioning plate is used to place the module, and the normalizing stations of the second layer positioning plate and the third layer positioning plate are used to align the modules respectively. Perform positioning in the X-axis direction and the Y-axis direction; the short side end of the first layer of positioning plate is provided with a first push unit, the first push unit includes a first telescopic cylinder and a first push plate connected to the first telescopic cylinder, The first telescopic cylinder drives the first push plate to push the second positioning plate, so that the normalization station of the second positioning plate can position the module in the X-axis direction; the long side end of the first positioning plate is provided with a second Push unit, the second push unit includes a second telescopic cylinder and a second push plate connected to the second telescopic cylinder, the second telescopic cylinder drives the second push plate to push the third layer of positioning plate, so that the return of the third layer of positioning plate The station positions the module in the Y-axis direction. When it needs to be corrected, the position of the module placed in the normalized station of the first layer positioning plate is adjusted in the direction of X axis and Y axis through the first push unit and the second push unit respectively, which effectively improves the positioning of the module Accuracy, to ensure the smooth progress of the module in the appearance and stitch detection, which is conducive to improving product production efficiency and quality; and the correction mechanism provided by this application has simple structure, reliable performance, easy operation, high correction accuracy and efficiency, and strong practicability , which is conducive to standardized production and promotion.

附图说明Description of drawings

图1是本发明一种模块检测线归正机构实施例的归正组件的结构示意图;Fig. 1 is a schematic structural view of a correcting assembly of an embodiment of a module detection line correcting mechanism of the present invention;

图2是本发明一种模块检测线归正机构实施例的归正组件的俯视图;Fig. 2 is a top view of a correcting assembly of an embodiment of a module detection line correcting mechanism of the present invention;

图3是本发明一种模块检测线归正机构实施例的归正组件的侧视图;Fig. 3 is a side view of a correcting assembly of an embodiment of a module detection line correcting mechanism of the present invention;

图4是本发明一种模块检测线归正机构实施例的归正组件设于水平模组上的结构示意图。Fig. 4 is a structural schematic diagram of an embodiment of a module detection line correcting mechanism in the present invention, in which a correcting component is arranged on a horizontal module.

图中:1:归正组件;2:第一层定位板;3:第二层定位板;4:第三层定位板;5:归正工位;6:第一推送单元;6-1:第一安装座;6-2:第一伸缩气缸;6-3:第一推板;7:第二推送单元;7-1:第二安装座;7-2:第二伸缩气缸;7-3:第二推板;8:第二滑块;9:第一连接板;10:第一滑块;11:外置感应片;12:单相模块限位槽;13:第一限位部;14:三相模块限位槽;15:第二限位部;16:水平模组。In the figure: 1: Normalizing component; 2: The first layer of positioning board; 3: The second layer of positioning board; 4: The third layer of positioning board; 5: Normalizing station; 6: The first pushing unit; 6-1 : the first mounting seat; 6-2: the first telescopic cylinder; 6-3: the first push plate; 7: the second pushing unit; 7-1: the second mounting seat; 7-2: the second telescopic cylinder; 7 -3: second push plate; 8: second slider; 9: first connecting plate; 10: first slider; 11: external sensor; 12: single-phase module limit slot; 13: first limit Position part; 14: three-phase module limit slot; 15: second limit part; 16: horizontal module.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

需说明的是,在本实施例中,X轴指向的是归正组件的长边方向,Y轴指向的是归正组件的短边方向。It should be noted that, in this embodiment, the X axis points to the direction of the long side of the normalizing assembly, and the Y axis points to the direction of the short side of the normalizing assembly.

如图1至图4所示,本发明实施例提供了一种模块检测线归正机构,包括归正机架和设于归正机架上的水平模组16及归正组件1,归正组件1包括由下至上依次设置且均设有归正工位5的第一层定位板2、第二层定位板3及第三层定位板4,水平模组16上设有水平导轨及伺服电机,伺服电机与第一层定位板2连接,第一层定位板2设有滑块组,伺服电机驱动第一层定位板2通过滑块组沿着水平导轨的走向移动;第一层定位板2的归正工位5用于放置模块,第二层定位板3及第三层定位板4的归正工位5用于对模块分别进行X轴方向和Y轴方向上的定位;第一层定位板2的短边端设有第一推送单元6,第一推送单元6包括第一伸缩气缸6-2及与第一伸缩气缸6-2连接的第一推板6-3,第一伸缩气缸6-2驱动第一推板6-3推动第二层定位板3,使得第二层定位板3的归正工位5对模块进行X轴方向上的定位;第一层定位板2的长边端设有第二推送单元7,第二推送单元7包括第二伸缩气缸7-2及与第二伸缩气缸7-2连接的第二推板7-3,第二伸缩气缸7-2驱动第二推板7-3推动第三层定位板4,使得第三层定位板4的归正工位5对模块进行Y轴方向上的定位。As shown in Figures 1 to 4, the embodiment of the present invention provides a module detection line normalization mechanism, including a normalization frame, a horizontal module 16 and a normalization assembly 1 arranged on the normalization frame, and the normalization The assembly 1 includes the first layer of positioning plate 2, the second layer of positioning plate 3 and the third layer of positioning plate 4, which are arranged sequentially from bottom to top and are equipped with a normalization station 5. The horizontal module 16 is provided with horizontal guide rails and servo motors. The motor, the servo motor is connected with the positioning board 2 of the first layer, the positioning board 2 of the first layer is provided with a slider group, and the servo motor drives the positioning board 2 of the first layer to move along the direction of the horizontal guide rail through the slider group; the positioning board of the first layer The normalizing station 5 of the board 2 is used to place the module, and the normalizing station 5 of the positioning board 3 on the second layer and the positioning board 4 on the third layer are used to position the modules in the X-axis direction and the Y-axis direction respectively; The first push unit 6 is provided at the short side end of one layer of positioning plate 2, and the first push unit 6 includes the first telescopic cylinder 6-2 and the first push plate 6-3 connected with the first telescopic cylinder 6-2, the first telescopic cylinder 6-2 A telescopic cylinder 6-2 drives the first push plate 6-3 to push the second positioning plate 3, so that the normalization station 5 of the second positioning plate 3 positions the module in the X-axis direction; the first positioning plate The long side end of 2 is provided with the second push unit 7, and the second push unit 7 comprises the second telescopic cylinder 7-2 and the second push plate 7-3 connected with the second telescopic cylinder 7-2, the second telescopic cylinder 7 -2 driving the second push plate 7-3 to push the third positioning plate 4, so that the normalizing station 5 of the third positioning plate 4 positions the module in the Y-axis direction.

具体地,采用本实施例提供的模块检测线归正机构,其归正操作步骤如下所示:Specifically, using the module detection line correction mechanism provided in this embodiment, the correction operation steps are as follows:

现将模块放置在第一层定位板2上的归正工位5内;Now place the module in the normalization station 5 on the positioning board 2 of the first floor;

开启第一伸缩气缸6-2,第一伸缩气缸6-2驱动第一推板6-3,进而第一推板6-3推动第二层定位板3并使得第二层定位板3的归正工位5对模块进行X轴方向上的定位,由此使得模块在X轴方向上定位精准;Open the first telescopic cylinder 6-2, the first telescopic cylinder 6-2 drives the first push plate 6-3, and then the first push plate 6-3 pushes the second layer of positioning plate 3 and makes the return of the second layer of positioning plate 3 The positive station 5 positions the module in the X-axis direction, thereby making the positioning of the module in the X-axis direction precise;

开启第二伸缩气缸7-2,第二伸缩气缸7-2驱动第二推板7-3,进而第二推板7-3推动第三层定位板4并使得第三层定位板4的归正工位5对模块进行Y轴方向上的定位,由此使得模块在Y轴方向上定位精准;Open the second telescopic cylinder 7-2, the second telescopic cylinder 7-2 drives the second push plate 7-3, and then the second push plate 7-3 pushes the third floor positioning plate 4 and makes the return of the third floor positioning plate 4 The positive station 5 positions the module in the direction of the Y axis, thereby making the positioning of the module precise in the direction of the Y axis;

开启伺服电机,伺服电机驱动第一层定位板2并带动定位精确的模块通过滑块组沿着水平导轨的走向移动,以为后续的外观及针脚检测做准备工作。Turn on the servo motor, the servo motor drives the first layer of positioning plate 2 and drives the precisely positioned module to move along the direction of the horizontal guide rail through the slider group, so as to prepare for the subsequent appearance and stitch detection.

采用本申请提供的模块检测线归正机构,仅需通过第一推送单元6及第二推送单元7分别对放置在第一层定位板2的归正工位5内的模块进行X轴及Y轴方向上的位置调整,有效提高了模块的定位精度,确保模块在外观及针脚检测的顺利进行,有效提高了产品的生产效率及质量;且本申请提供的归正机构,结构简单,性能可靠,操作简便,归正精度及效率高,实用性强,利于进行标准化生产及推广。Using the module detection line correction mechanism provided by this application, only the first push unit 6 and the second push unit 7 are required to perform X-axis and Y-axis adjustments on the modules placed in the correction station 5 of the first-layer positioning plate 2, respectively. The position adjustment in the axial direction effectively improves the positioning accuracy of the module, ensures the smooth progress of the module's appearance and stitch detection, and effectively improves the production efficiency and quality of the product; and the correcting mechanism provided by this application has a simple structure and reliable performance , easy to operate, high normalization accuracy and efficiency, strong practicability, and conducive to standardized production and promotion.

进一步地,第一推送单元6还包括第一感应片和分别与第一感应片及第一伸缩气缸6-2连接的第一控制模块,第一感应片用于检测模块在X轴方向上的位置。在本实施例中,第一推送单元6还包括第一安装座6-1,第一伸缩气缸6-2、第一控制模块及第一推板6-3均设于第一安装座6-1上;通过第一感应片检测模块在X轴方向上的位置,当第二层定位板3将模块推动至预设位置时,第一感应片发送信号给第一控制模块,继而第一控制模块控制第一伸缩气缸6-2带动第一推板6-3收回,操作简便,定位精准且自动化程度高。Further, the first pushing unit 6 also includes a first sensing piece and a first control module respectively connected to the first sensing piece and the first telescopic cylinder 6-2, the first sensing piece is used to detect the movement of the module in the X-axis direction. Location. In this embodiment, the first pushing unit 6 also includes a first mounting base 6-1, and the first telescopic cylinder 6-2, the first control module and the first pushing plate 6-3 are all arranged on the first mounting base 6-1. 1. The position of the module in the X-axis direction is detected by the first induction sheet. When the second layer positioning plate 3 pushes the module to the preset position, the first induction sheet sends a signal to the first control module, and then the first control module The module controls the first telescopic cylinder 6-2 to drive the first push plate 6-3 to retract, which is easy to operate, accurate in positioning and high in automation.

进一步地,与第一推送单元6类似,第二推送单元7还包括第二感应片和分别与第二感应片及第二伸缩气缸7-2连接的第二控制模块,第二感应片用于检测模块在Y轴方向上的位置。在本实施例中,第二推送单元7还包括第二安装座7-1,第二伸缩气缸7-2、第二控制模块及第二推板7-3均设于第二安装座7-1上;通过第二感应片检测模块在Y轴方向上的位置,当第三层定位板4将模块推动至预设位置时,第二感应片发送信号给第二控制模块,继而第二控制模块控制第二伸缩气缸7-2带动第二推板7-3收回,操作简便,定位精准且自动化程度高。Further, similar to the first push unit 6, the second push unit 7 also includes a second induction sheet and a second control module connected to the second induction sheet and the second telescopic cylinder 7-2 respectively, the second induction sheet is used for The position of the detection module in the Y-axis direction. In this embodiment, the second pushing unit 7 also includes a second mounting base 7-1, and the second telescopic cylinder 7-2, the second control module and the second pushing plate 7-3 are all arranged on the second mounting base 7-1. 1 above; the position of the module in the Y-axis direction is detected by the second induction sheet, when the third layer positioning plate 4 pushes the module to the preset position, the second induction sheet sends a signal to the second control module, and then the second control module The module controls the second telescopic cylinder 7-2 to drive the second push plate 7-3 to retract, which is easy to operate, accurate in positioning and high in automation.

具体地,滑块组包括第一滑块10及第二滑块8,第一滑块10及第二滑块8分别设于第一层定位板2的底部两侧;水平模组16包括两条运输道,两条运输道上均设有水平导轨,第一层定位板2在伺服电机的驱动下通过第一滑块10及第二滑块8沿着两条水平导轨的走向做往复运动。在本实施例中,水平模组16包括两条并行设置的运输道,两条运输道上均设有水平导轨,第一层定位板2的两侧对应于两条水平导轨分别设有第一滑块10及第二滑块8,第一层定位板2在伺服电机的驱动下,通过第一滑块10及第二滑块8沿着两条水平导轨的走向移动,用于将进行精密定位后的模块输送至另一端用作外观及针脚检测工序。Specifically, the slider group includes a first slider 10 and a second slider 8, and the first slider 10 and the second slider 8 are respectively arranged on both sides of the bottom of the first layer positioning plate 2; the horizontal module 16 includes two Two transport lanes are provided with horizontal guide rails, and the first layer of positioning plate 2 reciprocates along the direction of the two horizontal guide rails through the first slide block 10 and the second slide block 8 under the drive of the servo motor. In this embodiment, the horizontal module 16 includes two transport lanes arranged in parallel, and horizontal guide rails are provided on the two transport lanes, and first slides are respectively provided on both sides of the first layer positioning plate 2 corresponding to the two horizontal guide rails. Block 10 and second slider 8, the first layer of positioning plate 2 is driven by the servo motor, and moves along the direction of the two horizontal guide rails through the first slider 10 and the second slider 8 for precise positioning The final module is transported to the other end for appearance and stitch detection process.

具体地,第一滑块10构造有与水平导轨相配合的凹槽,且第一滑块10通过第一连接板9与第一层定位板2底部的一侧固定连接。在本实施例中,第一滑块10设有与水平导轨相配合的凹槽,且第一滑块10通过第一连接板9与第一层定位板2的底部固定连接,其中,连接方式可以为螺钉或铆钉或螺栓或焊接或粘接等方式,可根据实际实施条件来选择合理的连接方式。Specifically, the first sliding block 10 is configured with a groove matching with the horizontal guide rail, and the first sliding block 10 is fixedly connected to one side of the bottom of the first layer positioning plate 2 through the first connecting plate 9 . In this embodiment, the first slider 10 is provided with a groove matching the horizontal guide rail, and the first slider 10 is fixedly connected to the bottom of the first layer positioning plate 2 through the first connecting plate 9, wherein the connection method It can be screws, rivets, bolts, welding or bonding, and a reasonable connection method can be selected according to actual implementation conditions.

具体地,第二滑块8构造有与水平导轨相配合的通孔,且第二滑块8通过第二连接板与第一层定位板2底部的另一侧固定连接。在本实施例中,第二滑块8通过通孔套接在水平导轨上,伺服电机驱动第一层定位板2通过第二滑块8沿着水平导轨的走向移动;第二滑块8通过第二连接板与第一层定位板2的底部固定连接,其中,连接方式可以为螺钉或铆钉或螺栓或焊接或粘接等方式,可根据实际实施条件来选择合理的连接方式。Specifically, the second sliding block 8 is configured with a through hole matched with the horizontal guide rail, and the second sliding block 8 is fixedly connected to the other side of the bottom of the first layer positioning plate 2 through the second connecting plate. In this embodiment, the second slider 8 is sleeved on the horizontal guide rail through a through hole, and the servo motor drives the first layer positioning plate 2 to move along the direction of the horizontal guide rail through the second slider 8; the second slider 8 passes through The second connection plate is fixedly connected to the bottom of the first layer positioning plate 2, wherein the connection method can be screw, rivet, bolt, welding or bonding, and a reasonable connection method can be selected according to actual implementation conditions.

进一步地,在本实施例中,第二滑块8上设有外置感应片11,用于检测第一层定位板2在水平导轨上的位移,以将经精密定位后的模块运输至预设位置,以便进行后续的外观及针脚检测作业。Further, in this embodiment, the second slider 8 is provided with an external induction piece 11, which is used to detect the displacement of the first layer positioning plate 2 on the horizontal guide rail, so as to transport the precisely positioned module to the predetermined location. Set the location for subsequent appearance and pin detection operations.

优选地,为保证第一层定位板2的运动稳定性,第一滑块10及第二滑块8以第一层定位板2的中心为中心对称设置在第一层定位板2的两侧,以使得伺服电机在驱动第一层定位板2时,第一层定位板2平稳运行,进而保证放置于第一层定位板2内的模块始终处于精密定位后的状态,利于维护后期的外观及针脚检测作业。Preferably, in order to ensure the movement stability of the first layer of positioning plate 2, the first slider 10 and the second slider 8 are symmetrically arranged on both sides of the first layer of positioning plate 2 with the center of the first layer of positioning plate 2 as the center , so that when the servo motor drives the first-layer positioning board 2, the first-layer positioning board 2 runs smoothly, thereby ensuring that the modules placed in the first-layer positioning board 2 are always in a state of precise positioning, which is beneficial to maintaining the appearance of the later stage and pin detection operations.

其中,模块可以为单相模块,也可以为三相模块。具体地,第一层定位板2的归正工位5包括内部设有单相模块限位槽12的第一限位部13及内部设有三相模块限位槽14的第二限位部15,单相模块限位槽12用于放置单相模块,三相模块限位槽14用于放置三相模块。在本实施例中,单相模块限位槽12及三相模块限位槽14的公差相对较大,使得能相应放入不同尺寸的单相模块及三相模块;其中,第一限位部13及第二限位部15也均为限位槽结构件,用于在通过第二层定位板3及第三层定位板4对单相模块或三相模块进行定位时,对单相模块或三相模块做进一步的限位作用。Wherein, the module may be a single-phase module or a three-phase module. Specifically, the normalization station 5 of the first-layer positioning plate 2 includes a first limiting part 13 with a single-phase module limiting groove 12 inside and a second limiting part 15 with a three-phase module limiting groove 14 inside. , the single-phase module limiting groove 12 is used to place the single-phase module, and the three-phase module limiting groove 14 is used to place the three-phase module. In this embodiment, the tolerances of the single-phase module limiting groove 12 and the three-phase module limiting groove 14 are relatively large, so that single-phase modules and three-phase modules of different sizes can be put in accordingly; wherein, the first limiting part 13 and the second limiting part 15 are also limiting groove structural parts, which are used to position the single-phase module or the three-phase module through the second-layer positioning plate 3 and the third-layer positioning plate 4. Or a three-phase module for further limit function.

具体地,第二层定位板3及第三层定位板4的归正工位5均包括内部设有单相模块限位通孔的第三限位部及内部设有三相模块限位通孔的第四限位部,第三限位部设于第一限位部13的正上方,第四限位部设于第二限位部15的正上方。在本实施例中,第一层定位板2上的归正工位5为限位槽,限位槽用于放置模块,第二层定位板3及第三层定位板4的归正工位5与第一层定位板2上的归正工位5的结构相同,但是均为通孔结构;放置模块时,可依次穿过第三层定位板4及第二层定位板3后,放入第一层定位板2的归正工位5内,归正时,分别通过第二层定位板3及第三层定位板4对模块进行X轴及Y轴的精密定位,结构简单,操作简便且定位精度高,有效提高了产品的生产质量及生产效率,进而有效避免了误检或错检的现象。Specifically, the normalization station 5 of the second-layer positioning plate 3 and the third-layer positioning plate 4 includes a third limiting portion with a single-phase module limiting through hole inside and a three-phase module limiting through hole inside. The fourth limiting part, the third limiting part is arranged directly above the first limiting part 13 , and the fourth limiting part is arranged directly above the second limiting part 15 . In this embodiment, the normalizing station 5 on the first-layer positioning board 2 is a limit groove, and the limiting groove is used to place the module. The normalizing stations of the second-layer positioning board 3 and the third-layer positioning board 4 5 has the same structure as the normalizing station 5 on the first-layer positioning board 2, but they are all through-hole structures; into the normalization station 5 of the first-layer positioning board 2. When normalizing, the module is precisely positioned on the X-axis and Y-axis by the second-layer positioning board 3 and the third-layer positioning board 4 respectively. The structure is simple and easy to operate. It is simple and has high positioning accuracy, which effectively improves the production quality and production efficiency of the product, and thus effectively avoids the phenomenon of false detection or false detection.

优选地,第一层定位板2、第二层定位板3及第三层定位板4均采用聚缩醛材质制成。聚缩醛是一种综合性能优良的工程塑料,具有高的力学性能,如强度、模量、耐磨性、韧性、耐疲劳性和抗蠕变性,还具有优良的电绝缘性、耐溶剂性和可加工性,耐反复冲击性强,尺寸安定性优,利于延长整个归正组件1的使用寿命及确保对模块进行精密定位,以提高产品生产效率及质量。Preferably, the first positioning plate 2 , the second positioning plate 3 and the third positioning plate 4 are all made of polyacetal material. Polyacetal is an engineering plastic with excellent comprehensive properties. It has high mechanical properties, such as strength, modulus, wear resistance, toughness, fatigue resistance and creep resistance. It also has excellent electrical insulation and solvent resistance. Good performance and machinability, strong resistance to repeated impacts, and excellent dimensional stability are beneficial to prolonging the service life of the entire normalized component 1 and ensuring precise positioning of the module to improve product production efficiency and quality.

优选地,在本实施例中,第一层定位板2、第二层定位板3及第三层定位板4的归正工位5的数量均为九个,九个归正工位5均以九宫格的方式设置在第一层定位板2、第二层定位板3及第三层定位板4上,如此,外观性好且在进行一次归正作业时,可同时对九个模块进行归正作业,以提高产品的生产效率,除此之外,第一层定位板2、第二层定位板3及第三层定位板4的归正工位5的数量还可以为其它数量个,且也可以以其他的方式进行布置,如方形或多边形或其它形式,具体可根据实际实施条件来合理选择归正工位5的数量及其布置方式。Preferably, in this embodiment, the number of the normalization stations 5 of the first layer of positioning plate 2, the second layer of positioning plate 3 and the third layer of positioning plate 4 is nine, and the nine normalization stations 5 each It is arranged on the first-layer positioning board 2, the second-layer positioning board 3 and the third-layer positioning board 4 in the form of a nine-square grid. In this way, the appearance is good and when performing a normalization operation, nine modules can be normalized at the same time Just operation, to improve the production efficiency of product, in addition, the quantity of the normalization station 5 of the first floor positioning board 2, the second floor positioning board 3 and the third floor positioning board 4 can also be other quantity, And it can also be arranged in other ways, such as square or polygonal or other forms. Specifically, the number of normalization stations 5 and their arrangement can be reasonably selected according to actual implementation conditions.

综上所述,本发明提供了一种模块检测线归正机构,包括归正机架和设于归正机架上的水平模组及归正组件,归正组件包括由下至上依次设置且均设有归正工位的第一层定位板、第二层定位板及第三层定位板,水平模组上设有水平导轨及伺服电机,第一层定位板设有滑块组,伺服电机驱动第一层定位板通过滑块组沿着水平导轨的走向移动;第一层定位板的归正工位用于放置模块,第二层定位板及第三层定位板的归正工位用于对模块分别进行X轴方向和Y轴方向上的定位;第一层定位板的短边端设有第一推送单元,第一推送单元包括第一伸缩气缸及与第一伸缩气缸连接的第一推板,第一伸缩气缸驱动第一推板推动第二层定位板,使得第二层定位板的归正工位对模块进行X轴方向上的定位;第一层定位板的长边端设有第二推送单元,第二推送单元包括第二伸缩气缸及与第二伸缩气缸连接的第二推板,第二伸缩气缸驱动第二推板推动第三层定位板,使得第三层定位板的归正工位对模块进行Y轴方向上的定位。需归正时,分别通过第一推送单元及第二推送单元对放置在第一层定位板的归正工位内的模块进行X轴及Y轴方向上的位置调整,有效提高了模块的定位精度,确保模块在外观及针脚检测的顺利进行,进而利于提高产品生产效率及质量;且本申请提供的归正机构,结构简单,性能可靠,操作简便,归正精度及效率高,实用性强,利于进行标准化生产及推广。In summary, the present invention provides a module detection line normalization mechanism, which includes a normalization frame and a horizontal module and a normalization component arranged on the normalization frame. All are equipped with the first floor positioning plate, the second floor positioning plate and the third floor positioning plate of the normalization station. The horizontal module is equipped with a horizontal guide rail and a servo motor. The first floor positioning plate is equipped with a slider group. The motor drives the first positioning board to move along the direction of the horizontal guide rail through the slider group; the normalizing station of the first positioning board is used to place the module, and the normalizing station of the second positioning board and the third positioning board It is used to position the module in the X-axis direction and the Y-axis direction respectively; the short side end of the positioning plate on the first layer is provided with a first push unit, and the first push unit includes the first telescopic cylinder and the first telescopic cylinder. The first push plate, the first telescopic cylinder drives the first push plate to push the second positioning plate, so that the normalization station of the second positioning plate can position the module in the X-axis direction; the long side of the first positioning plate There is a second push unit at the end, the second push unit includes a second telescopic cylinder and a second push plate connected to the second telescopic cylinder, the second telescopic cylinder drives the second push plate to push the third layer positioning plate, so that the third layer The normalization station of the positioning plate positions the module in the Y-axis direction. When it needs to be corrected, adjust the position of the module placed in the normalized station of the first-layer positioning plate in the X-axis and Y-axis directions through the first push unit and the second push unit respectively, which effectively improves the positioning of the module Accuracy, to ensure the smooth progress of the module in the appearance and stitch detection, which is conducive to improving product production efficiency and quality; and the correction mechanism provided by this application has simple structure, reliable performance, easy operation, high correction accuracy and efficiency, and strong practicability , which is conducive to standardized production and promotion.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (6)

1.一种模块检测线归正机构,其特征在于:包括归正机架和设于所述归正机架上的水平模组及归正组件,所述归正组件包括由下至上依次设置且均设有归正工位的第一层定位板、第二层定位板及第三层定位板,所述水平模组上设有水平导轨及伺服电机,所述第一层定位板设有滑块组,所述伺服电机驱动所述第一层定位板通过所述滑块组沿着所述水平导轨的走向移动;所述第一层定位板的归正工位用于放置模块,所述第二层定位板及第三层定位板的归正工位用于对所述模块分别进行X轴方向和Y轴方向上的定位;1. A module detection line correcting mechanism, characterized in that: it comprises a normalizing frame and a horizontal module and a normalizing component arranged on the said normalizing frame, and said correcting component comprises a sequence arranged from bottom to top And all are provided with the first floor positioning plate, the second floor positioning plate and the third floor positioning plate of the normalization station, the horizontal guide rail and the servo motor are provided on the horizontal module, and the first floor positioning plate is provided with The slider group, the servo motor drives the first layer of positioning plate to move along the direction of the horizontal guide rail through the slider group; the normalization station of the first layer of positioning plate is used to place the module, the The normalization stations of the second-layer positioning board and the third-layer positioning board are used for positioning the modules in the X-axis direction and the Y-axis direction respectively; 所述第一层定位板的短边端设有第一推送单元,所述第一推送单元包括第一伸缩气缸、与所述第一伸缩气缸连接的第一推板、第一感应片和分别与所述第一感应片及第一伸缩气缸连接的第一控制模块,所述第一感应片用于检测模块在X轴方向上的位置;所述第一伸缩气缸驱动所述第一推板推动所述第二层定位板,使得所述第二层定位板的归正工位对所述模块进行X轴方向上的定位;The short side end of the positioning plate of the first layer is provided with a first push unit, and the first push unit includes a first telescopic cylinder, a first push plate connected to the first telescopic cylinder, a first induction piece and A first control module connected to the first induction sheet and the first telescopic cylinder, the first induction sheet is used to detect the position of the module in the X-axis direction; the first telescopic cylinder drives the first push plate Pushing the second-layer positioning plate, so that the normalization station of the second-layer positioning plate positions the module in the X-axis direction; 所述第一层定位板的长边端设有第二推送单元,所述第二推送单元包括第二伸缩气缸、与所述第二伸缩气缸连接的第二推板、第二感应片和分别与所述第二感应片及第二伸缩气缸连接的第二控制模块,所述第二感应片用于检测所述模块在Y轴方向上的位置;所述第二伸缩气缸驱动所述第二推板推动所述第三层定位板,使得所述第三层定位板的归正工位对所述模块进行Y轴方向上的定位;The long side end of the positioning plate of the first layer is provided with a second push unit, and the second push unit includes a second telescopic cylinder, a second push plate connected to the second telescopic cylinder, a second induction sheet and A second control module connected to the second induction sheet and the second telescopic cylinder, the second induction sheet is used to detect the position of the module in the Y-axis direction; the second telescopic cylinder drives the second The push plate pushes the third-layer positioning plate, so that the normalization station of the third-layer positioning plate positions the module in the Y-axis direction; 所述第一层定位板的归正工位包括内部设有单相模块限位槽的第一限位部及内部设有三相模块限位槽的第二限位部,所述单相模块限位槽用于放置所述单相模块,所述三相模块限位槽用于放置所述三相模块;The normalization station of the first-layer positioning plate includes a first limiting part with a limiting groove for a single-phase module inside and a second limiting part with a limiting groove for a three-phase module inside. The position slot is used to place the single-phase module, and the three-phase module limit slot is used to place the three-phase module; 所述第二层定位板及第三层定位板的归正工位均包括内部设有单相模块限位通孔的第三限位部及内部设有三相模块限位通孔的第四限位部,所述第三限位部设于所述第一限位部的正上方,所述第四限位部设于所述第二限位部的正上方。The normalization stations of the second-layer positioning board and the third-layer positioning board include a third limiting part with a single-phase module limiting through hole inside and a fourth limiting part with a three-phase module limiting through hole inside. The third limiting part is arranged directly above the first limiting part, and the fourth limiting part is arranged directly above the second limiting part. 2.根据权利要求1所述的模块检测线归正机构,其特征在于:所述滑块组包括第一滑块及第二滑块,所述第一滑块及第二滑块分别设于所述第一层定位板的底部两侧;所述水平模组包括两条运输道,所述两条运输道上均设有所述水平导轨,所述第一层定位板在所述伺服电机的驱动下通过所述第一滑块及第二滑块沿着两条所述水平导轨的走向做往复运动。2. The module detection line correction mechanism according to claim 1, characterized in that: the slider group includes a first slider and a second slider, and the first slider and the second slider are respectively arranged on Both sides of the bottom of the first layer of positioning plate; the horizontal module includes two transport lanes, the horizontal guide rails are provided on the two transport lanes, and the first layer of positioning plate is on the side of the servo motor Driven by the first slide block and the second slide block to reciprocate along the direction of the two horizontal guide rails. 3.根据权利要求2所述的模块检测线归正机构,其特征在于:所述第一滑块构造有与所述水平导轨相配合的凹槽,且所述第一滑块通过第一连接板与所述第一层定位板底部的一侧固定连接。3. The module detection line correction mechanism according to claim 2, characterized in that: the first slider is configured with a groove matching the horizontal guide rail, and the first slider is connected through a first The board is fixedly connected to one side of the bottom of the first layer positioning board. 4.根据权利要求3所述的模块检测线归正机构,其特征在于:所述第二滑块构造有与所述水平导轨相配合的通孔,且所述第二滑块通过第二连接板与所述第一层定位板底部的另一侧固定连接。4. The module detection line correction mechanism according to claim 3, characterized in that: the second slider is configured with a through hole matched with the horizontal guide rail, and the second slider is connected through a second The board is fixedly connected with the other side of the bottom of the first layer positioning board. 5.根据权利要求1-4任一项所述的模块检测线归正机构,其特征在于:所述第一层定位板、第二层定位板及第三层定位板均采用聚缩醛材质制成。5. The module detection line correction mechanism according to any one of claims 1-4, characterized in that: the first layer positioning plate, the second layer positioning plate and the third layer positioning plate are all made of polyacetal material production. 6.根据权利要求1-4任一项所述的模块检测线归正机构,其特征在于:所述第一层定位板、第二层定位板及第三层定位板的归正工位的数量均为九个,九个所述归正工位均以九宫格的方式设置在所述第一层定位板、第二层定位板及第三层定位板上。6. The module detection line correcting mechanism according to any one of claims 1-4, characterized in that: the correcting stations of the first layer positioning plate, the second layer positioning plate and the third layer positioning plate The number is nine, and the nine normalization stations are all arranged on the first floor positioning board, the second floor positioning board and the third floor positioning board in the form of a nine-square grid.
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