CN107392079A - Error protection production method and system - Google Patents
Error protection production method and system Download PDFInfo
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- CN107392079A CN107392079A CN201710485423.0A CN201710485423A CN107392079A CN 107392079 A CN107392079 A CN 107392079A CN 201710485423 A CN201710485423 A CN 201710485423A CN 107392079 A CN107392079 A CN 107392079A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 claims description 16
- 238000009415 formwork Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 11
- 238000007689 inspection Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035935 pregnancy Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a kind of error protection production method and system, including：The first scan data of the first end of scan scanning machine bar code, assets board and electronic chip is received, judges whether machine bar code is corresponding with assets board, if then establishing and storing electronic chip and machine bar code and the correspondence set of assets board；And then the second end of scan scanning machine bar code and the second scan data of electronic chip are received, based on the correspondence set, judge whether the machine bar code of the second end of scan scanning is corresponding with electronic chip, if then judging that product is qualified.In a manner of being scanned respectively in twice station, the accurate corresponding relation of machine bar code, assets board and electronic chip is established in first of station, the accuracy of corresponding relation is further detected in second station, so as to ensure that the accurate installation of assets board and electronic chip and machine code, solves the technical problem that neglected loading, misloading assets board and/or electronic chip in existing production be present.
Description
Technical field
The invention belongs to manufacturing technology field, is to be related to a kind of error protection production method and system specifically.
Background technology
In the field of manufacturing, many clients may require that the special assets of client are installed on the product to dispatch from the factory by manufacturer
Board, electronic chip etc. are used for the part of customer equity management.
So that refrigerator-freezer produces as an example, client is for the refrigerator-freezer that dispatches from the factory, it is desirable to which assets board and electronics core are installed on fuselage by producer
Piece, to carry out effective asset management to refrigerator-freezer.In existing refrigerator-freezer production process, assets board or electronic chip are installed
Mode is：Producers look first at the machine code on product, such as 0001, will numbering and machine it is determined that after machine code
Assets board and electronic chip are arranged on product corresponding to device coding 0001；Existing for this mode of production by manual control
Problem is, producers mistake easily occur and sees, leaks situation about seeing in large-tonnage product production process, also result in misloading or
The situation of neglected loading occurs, and this influences whether the normal refrigerator-freezer asset management of client, causes being discontented with for client.
The content of the invention
This application provides a kind of error protection production method and system, solves neglected loading, misloading assets in existing production be present
The technical problem of board and/or electronic chip.
In order to solve the above technical problems, the application is achieved using following technical scheme：
A kind of error protection production method is proposed, including：Receive the first end of scan scanning machine bar code, assets board and electronic chip
The first scan data；Judge whether machine bar code is corresponding with assets board；If so, establish and store electronic chip and machine bar code
With the correspondence set of assets board；Receive the second end of scan scanning machine bar code and the second scan data of electronic chip；
Based on the correspondence set, judge whether the machine bar code of the second end of scan scanning is corresponding with electronic chip；If
It is to judge that product is qualified.
Further, the first scanning number of the first end of scan scanning machine bar code, assets board and electronic chip is being received
According to afterwards, methods described also includes：Judge the machine bar code, the assets board or the electronic chip whether multiple scanning；
If so, judge that product is non-qualified.
Further, the first scanning number of the first end of scan scanning machine bar code, assets board and electronic chip is being received
According to afterwards, methods described also includes：Judge whether the machine bar code, the assets board or the electronic chip are not scanned；
If so, judge that product is non-qualified.
Further, the first scanning number of the first end of scan scanning machine bar code, assets board and electronic chip is being received
According to before, methods described also includes：Establish and store the corresponding relation of machine bar code and assets board；Print and machine bar code is installed
With assets board.
It is proposed that a kind of error protection production system, including the first end of scan, the first judge module, correspondence set are established
Module, the second end of scan and the second judge module；First end of scan, for scanning the machine bar on a product
Code, assets board and electronic chip obtain the first scan data；First judge module, for judging machine bar code and assets board
Whether correspond to；If so, then the correspondence set establishes module, for establishing and storing electronic chip and machine bar code and money
Produce the correspondence set of board；Second end of scan, machine bar code and electronic chip on one product of scanning obtain
To the second scan data；Second judge module, for based on the correspondence set, judging second end of scan
Whether the machine bar code and electronic chip of scanning correspond to, if so, then judging that product is qualified.
Further, the error protection production system also includes multiple scanning judge module；The multiple scanning judges mould
Block, for judge the machine bar code, the assets board or the electronic chip whether multiple scanning；If so, then judge product
It is non-qualified.
Further, the error protection production system also includes drain sweep judge module；The drain sweep judge module, for sentencing
Whether disconnected the machine bar code, the assets board or the electronic chip are not scanned；If so, judge that product is non-qualified.
Further, the error protection production system also includes machine bar code and assets board corresponding relation building module and beaten
Impression block；Machine bar code and assets the board corresponding relation building module, for establishing and storing machine bar code and assets board
Corresponding relation；The print module, for printer device bar code and assets board.
Compared with prior art, the advantages of the application and good effect is：The application propose error protection production method and
In system, after being on a production line all installed on machine bar code, assets board and electronic chip on product, in inspection etc. eventually
Station on, respectively to the machine bar code on every product, assets board and electronic chip be scanned obtain the first scan data,
And judge whether machine bar code is corresponding with assets board based on the first scan data, because being advance between machine bar code and assets board
The unique corresponding relation established and stored, if judging that the two is not corresponded to based on the first scan data, illustrate that assets board is installed
Wrong, product needs rectification to reinstall assets board, if corresponding, established on the two corresponding relation and store electronic chip with
The corresponding relation of machine bar code and assets board, the correspondence set formed between three, and allow product to enter next life
Link is produced, on the station for for example producing packaging, machine bar code and electronic chip are scanned again, according to what is established before
Correspondence set, judge whether machine bar code is corresponding with electronic chip, if corresponding, illustrate assets board and the electronics on product
Chip installation is correct, and product can be with qualified offline, if not corresponding to, and product needs to rectify and improve；Above by two procedures scanning
Mode, judge that machine bar code is closed with the corresponding of electronic chip is associated after the correct corresponding relation of assets board again in the first procedure
System, and then further scanned in second operation work and judge whether the corresponding relation of machine bar code and electronic chip correct, so as to protect
The correct corresponding relation of assets board and electronic chip on product has been demonstrate,proved, any of which code setup error, can all have been reported an error, no
Substandard product can be allowed offline, after being incorporated in scanning machine bar code, assets board and electronic chip, also respectively to machine bar code, money
The judgement that production board and electronic chip are made whether multiple scanning or do not scanned, solve neglected loading, misloading money in existing production be present
Produce the technical problem of board and/or electronic chip.
After the detailed description of the application embodiment is read in conjunction with the figure, other features and advantage of the application will become more
Add clear.
Brief description of the drawings
Fig. 1 is the flow chart for the error protection production method that the application proposes；
Fig. 2 is the system block diagram for the error protection production system that the application proposes.
Embodiment
The embodiment of the application is described in more detail below in conjunction with the accompanying drawings.
The application proposes a kind of error protection for preventing customer capital board, electronic chip misloading or neglected loading in process of production
Production method, as shown in figure 1, including：
Step S11：Receive the first scan data of the first end of scan scanning machine bar code, assets board and electronic chip.
Each product on production line is after the installation of machine bar code, assets board and electronic chip is completed, at one
Set on station, it is suitable according to setting to machine bar code, assets board and the electronic chip installed on product using the first end of scan
Sequence is scanned.
Step S12：Judge whether machine bar code is corresponding with assets board.
For each product, whether the machine bar code and assets board for judging scanning correspond to.
The corresponding relation of machine bar code and assets board is established and determined before product reaches the standard grade production, and machine bar
Code is uniquely corresponding with assets board, and, machine bar code and assets board on every product are also that can uniquely characterize the data of product.
Machine bar code and the corresponding relation of assets board can also be established and store in using printer print procedure.
If on a product, machine bar code and assets board corresponding relation mistake, then illustrate that the assets board installation on product is wrong
By mistake, it is necessary to which next production link could be entered by reinstalling correct assets board and scanning after judgement corresponds to correctly, if corresponding close
System is correct, then
Step S13：Establish and store electronic chip and machine bar code and the correspondence set of assets board.
Machine bar code and assets board correctly to it is corresponding when further establish electronic chip and machine bar code and pair of assets board
Should be related to, and by the corresponding relation of the electronic chip of all products and machine bar code and assets board be uniformly stored as electronic chip with
The correspondence set of machine bar code and assets board, compared to pre-establishing electronic chip, machine bar code and assets board three
Corresponding relation, scanning and establishing three's corresponding relation in deterministic process, simplifying the step of pre-establishing relation, be advantageous to carry
High efficiency, and the accuracy for being supplied to the trigram corresponding relation of client is ensure that, ensure effective management of customer capital.
Step S14：Receive the second end of scan scanning machine bar code and the second scan data of electronic chip.
After electronic chip and the corresponding relation of machine bar code and assets board is established, product can just enter next
Production link, then after one production station on, scan the machine bar code on a product again using the second end of scan
And electronic chip, obtain the second scan data.
Step S15：Based on correspondence set, judge whether are the machine bar code of the second end of scan scanning and electronic chip
It is corresponding.
Based on the electronic chip established in step S13 and machine bar code and the correspondence set of assets board, bag is searched
The item of the machine bar code scanned containing the second end of scan, the machine bar code and assets board and electronic chip are contained in this
Corresponding relation, it can be determined that whether machine bar code corresponding with electronic chip, namely judge the electronic chip whether with corresponding relation
In set with the machine bar code corresponding to electronic chip it is identical, if so, then illustrating on the product, assets board and electronic chip are complete
Portion's installation is correct, and the problem of in the absence of misloading, product is qualified, can be with offline, if not corresponding to, and the product needs to rectify and improve, again
Electronic chip or assets board are installed, and rescan judgement until counterparty offline can complete production.
The problem of further to prevent assets board, electronic chip misloading, in the first end of scan scanning machine bar code, assets
Board and electronic chip are obtained after the first scan data or simultaneously, can judged respectively based on the correspondence set of storage
Machine bar code, assets board or electronic chip whether multiple scanning；Because the first end of scan is stored with correspondence set
The product of scanned mistake, if including scanned machine bar code, assets board or electronic chip in the product of Current Scan,
Then there is the problem of multiple scanning in explanation, then judges that product is non-qualified, it is necessary to reinstall assets board or electronic chip.
For prevent machine bar code, assets board, electronic chip drain sweep problem, the first end of scan scanning machine bar code,
Assets board and electronic chip are obtained after the first scan data or simultaneously, judged in machine bar code, assets board or electronic chip
Whether one or more is not scanned；If so, then there is the problem of drain sweep in explanation, product can not enter lower road station, it is necessary to
Rescan until three completes just to be judged as after scanning or after the machine bar code of installation neglected loading, assets board or electronic chip
It is qualified, it is admitted into next process.
Below by taking freezer product as an example, after installation is produced, first time scanning is carried out in inspection station eventually, in packaging
Station carries out second and scanned, and the error protection working system method proposed to the application is explained.
Before freezer product is reached the standard grade, using printer printer device bar code and assets board, and machine bar code and money are established
The corresponding relation of production board is stored；Then assembling production and machine bar code, the assets board and electronics core of refrigerator are completed on line
After the installation of piece, into inspection station eventually；Station is being examined eventually, for every refrigerator, using the first end of scan respectively to refrigerator
On machine bar code, assets board and electronic chip be scanned to obtain the first scan data, according to the machine bar code prestored
With the corresponding relation of assets board, judge whether the machine bar code on refrigerator and assets board correspond to, namely whether meet corresponding relation,
Correspondence set is arrived if so, will then establish corresponding relation between the electronic chip of scanning and machine bar code and assets board and store
In, if it is not, then need to reinstall assets board, and again scanning judge until machine bar code and assets board corresponding relation into
It is vertical.
Machine bar code and the correct refrigerator of assets board corresponding relation can let pass into multiple package position, in multiple package position, make
Machine bar code and electronic chip are scanned with the second end of scan to obtain the second scan data, and based on pair established before
Set of relationship is answered, judges that machine bar code and electronic chip whether there is corresponding relation, because in the corresponding pass that inspection station eventually is established
Assembly, which is closed, belongs to correct corresponding relation, therefore, in multiple package position, it is only necessary to judge machine bar code and electronic chip with the presence or absence of pair
It should be related to, if in the presence of also certainly existing corresponding relation with assets board, illustrate that the assets board on the refrigerator and electronic chip are not deposited
The misloading the problem of, the final production that packaging completes product can be carried out, if corresponding relation is not present, needs rectification until conjunction
Lattice.
In station is examined eventually, after the first end of scan scans machine bar code, assets board and electronic chip, it can be based on
The correspondence set of storage carries out having judged whether to multiple scanning to machine bar code, assets board or electronic chip respectively,
The problem of further preventing assets board, electronic chip misloading is played, can also avoid the false scanning of assets board, electronic chip from asking
Scanned assets board or electronic chip are for example re-started scanning by topic, false scanning here.
, can be with base after the first end of scan scans machine bar code, assets board and electronic chip in station is examined eventually
Respectively machine bar code, assets board or electronic chip are judged whether not scan in the correspondence set of storage, played anti-
Only the problem of machine bar code, assets board or electronic chip drain sweep.
Error protection production method above-mentioned visible, that the application proposes, on a production line by machine bar code, assets board and electronics
After chip is all installed on product, on the station of end inspection etc., respectively to machine bar code, the assets on every product
Board and electronic chip, which are scanned, obtains the first scan data, and judges that machine bar code is with assets board based on the first scan data
No correspondence, because between machine bar code and assets board being the unique corresponding relation for pre-establishing and storing, if based on the first scanning
Data judge that the two is not corresponded to, then illustrate that the installation of assets board is wrong, and product needs rectification to reinstall assets board, if corresponding,
Then established on the two corresponding relation and store electronic chip and machine bar code and the corresponding relation of assets board, formed between three
Correspondence set, and allow product to enter next production link, on the station for for example producing packaging, to machine bar code
It is scanned again with electronic chip, according to the correspondence set established before, judges whether are machine bar code and electronic chip
It is corresponding, if corresponding, illustrate that assets board on product and electronic chip installation are correct, product can with qualified offline, if not corresponding to,
Then product needs to rectify and improve；The mode scanned above by two procedures, judges machine bar code and assets board in the first procedure
Correct corresponding relation after associate the corresponding relation of electronic chip again, and then further scanned in second operation work and judge machine bar
Whether code is correct with the corresponding relation of electronic chip, so as to ensure that the correct corresponding pass of assets board and electronic chip on product
System, any of which code setup error, can all report an error, substandard product will not be allowed offline, be incorporated in scanning machine bar code,
After assets board and electronic chip, multiple scanning also is made whether to machine bar code, assets board and electronic chip respectively or not swept
The judgement retouched, solves the technical problem that neglected loading, misloading assets board and/or electronic chip in existing production be present.
Based on error protection production method set forth above, the application also proposes a kind of error protection production system, such as Fig. 2 institutes
Show, the error protection production system includes machine bar code and assets board corresponding relation building module 21, print module 22, first scan
Terminal 31, the first judge module 32, correspondence set establish module 33, the second end of scan 41 and the second judge module 42.
Machine bar code and assets board corresponding relation building module 21 are used for the corresponding relation for establishing and storing machine bar code and assets board；Beat
Impression block 22 is used for printer device bar code and assets board；First end of scan 31 is used to scan each portion on the first production station
Machine bar code, assets board and electronic chip on product, obtain the first scan data；First judge module 32 is used to judge machine
Whether bar code and assets board correspond to；If so, then correspondence set establishes module 33 for establishing and storing electronic chip and machine
The correspondence set of device bar code and assets board；Second end of scan 41 is used to scan a product on the second production station
Machine bar code and electronic chip, obtain the second scan data；Second judge module 42 is used to be based on correspondence set, judges
Whether the machine bar code and electronic chip of the second end of scan scanning correspond to, if so, then judging that product is qualified.
The error protection production system that the application proposes also includes multiple scanning judge module 34 and drain sweep judge module 35；Weight
Multiple scanning judge module 34 be used for judge machine bar code, assets board or electronic chip whether multiple scanning；If so, then judge product
It is non-qualified；Drain sweep judge module 35 is then used to judge whether machine bar code, assets board or electronic chip are not scanned；If so, sentence
Stopping pregnancy product are non-qualified.
The working method of specific error protection production system is described in detail in above-mentioned error protection production method, refuses herein
Repeat.
The error protection production method and system that above-mentioned the application proposes, in a manner of being scanned respectively in twice station,
The accurate corresponding relation of machine bar code, assets board and electronic chip is established in first of station, is further examined in second station
Survey corresponding relation accuracy, so as to ensure that the accurate installation of assets board and electronic chip and machine code, avoid neglected loading,
Misloading problem, solves the technical problem that neglected loading, misloading assets board and/or electronic chip in existing production be present.
It should be noted that it is limitation of the present invention that described above, which is not, the present invention is also not limited to the example above,
The variations, modifications, additions or substitutions that those skilled in the art are made in the essential scope of the present invention, also should
Belong to protection scope of the present invention.
Claims (8)
- A kind of 1. error protection production method, it is characterised in that including：Receive the first scan data of the first end of scan scanning machine bar code, assets board and electronic chip；Judge whether machine bar code is corresponding with assets board；If so,Establish and store electronic chip and machine bar code and the correspondence set of assets board；Receive the second end of scan scanning machine bar code and the second scan data of electronic chip；Based on the correspondence set, judge whether the machine bar code of the second end of scan scanning and electronic chip are right Should；If so, judge that product is qualified.
- 2. error protection production method according to claim 1, it is characterised in that receiving the first end of scan scanning machine After first scan data of bar code, assets board and electronic chip, methods described also includes：Judge the machine bar code, the assets board or the electronic chip whether multiple scanning；If so,Judge that product is non-qualified.
- 3. error protection production method according to claim 1, it is characterised in that receiving the first end of scan scanning machine After first scan data of bar code, assets board and electronic chip, methods described also includes：Judge whether the machine bar code, the assets board or the electronic chip are not scanned；If so,Judge that product is non-qualified.
- 4. error protection production method according to claim 1, it is characterised in that receiving the first end of scan scanning machine Before first scan data of bar code, assets board and electronic chip, methods described also includes：Establish and store the corresponding relation of machine bar code and assets board；Print and machine bar code and assets board are installed.
- 5. a kind of error protection production system, it is characterised in that including the first end of scan, the first judge module, set of correspondences Build formwork erection block, the second end of scan and the second judge module jointly；First end of scan, machine bar code, assets board and electronic chip on one product of scanning obtain first and swept Retouch data；First judge module, for judging whether machine bar code and assets board correspond to；If so, thenThe correspondence set establishes module, for establishing and storing electronic chip and machine bar code and the corresponding pass of assets board Assembly is closed；Second end of scan, machine bar code and electronic chip on one product of scanning obtain the second scan data；Second judge module, for based on the correspondence set, judging the machine that second end of scan scans Whether bar code and electronic chip correspond to, if so, then judging that product is qualified.
- 6. error protection production system according to claim 5, it is characterised in that the error protection production system also includes weight Multiple scanning judge module；The multiple scanning judge module, for judging whether the machine bar code, the assets board or the electronic chip weigh Multiple scanning；If so, then judge that product is non-qualified.
- 7. error protection production system according to claim 5, it is characterised in that the error protection production system also includes leakage Sweep judge module；The drain sweep judge module, for judging whether the machine bar code, the assets board or the electronic chip are not swept Retouch；If so, judge that product is non-qualified.
- 8. error protection production system according to claim 5, it is characterised in that the error protection production system also includes machine Device bar code and assets board corresponding relation building module and print module；Machine bar code and assets the board corresponding relation building module, for establishing and storing the correspondence of machine bar code and assets board Relation；The print module, for printer device bar code and assets board.
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|---|---|---|---|
| CN201710485423.0A CN107392079B (en) | 2017-06-23 | 2017-06-23 | Error-proof production method and system |
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| CN201710485423.0A CN107392079B (en) | 2017-06-23 | 2017-06-23 | Error-proof production method and system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113071726A (en) * | 2021-03-24 | 2021-07-06 | 山东英信计算机技术有限公司 | Method, system and device for preventing error packaging |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113071726A (en) * | 2021-03-24 | 2021-07-06 | 山东英信计算机技术有限公司 | Method, system and device for preventing error packaging |
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