CN106454243A - Quality production video monitoring system - Google Patents
Quality production video monitoring system Download PDFInfo
- Publication number
- CN106454243A CN106454243A CN201610913703.2A CN201610913703A CN106454243A CN 106454243 A CN106454243 A CN 106454243A CN 201610913703 A CN201610913703 A CN 201610913703A CN 106454243 A CN106454243 A CN 106454243A
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- China
- Prior art keywords
- chip card
- rfid chip
- information
- product
- server
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000012544 monitoring process Methods 0.000 title claims abstract description 37
- 238000007639 printing Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 7
- 239000000047 product Substances 0.000 description 51
- 238000012856 packing Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000006870 function Effects 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000012549 training Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000012552 review Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0003—Automatic card files incorporating selecting, conveying and possibly reading and/or writing operations
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
Landscapes
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a quality production video monitoring system comprising an industrial computer host, a display screen, a server, a barcode printing device and a monitoring terminal, wherein the monitoring terminal comprises a product RFID chip card, a RFID card reader-writer, a high-definition camera, a scanning gun and a staff RFID chip card, the product RFID chip card and the staff RFID chip card are read by the RFID card reader-writer, a product barcode is scanned by the scanning gun, and the product RFID chip card and product barcode information are bound with each other to record product information on a corresponding station tooling board; when the RFID card reader-writer reads the product RFID chip card, the high-definition camera is started to perform video recording; and the recorded product information and staff information are edited with a monitoring video so as to check real-time videos of stations in a video monitoring client query system to monitor the working states of staff and monitor whether operations are standard, thereby facilitating subsequent tracing of quality and production process.
Description
Technical field
The present invention relates to production line monitoring field, produce video monitoring system particularly to a kind of quality.
Background technology
Production line balance refers to that the subject of labour, by certain process route and unified speed of production, continuously passes through
Each place of working, is processed and produces a kind of productive organization of product according to priority.Due to no video on streamline
Monitoring system, leads to cannot quickly review reason when product goes wrong, with improve production efficiency.
Content of the invention
The main object of the present invention be provide a kind of enter for the monitor in real time on each manufacturing industry flow production line with afterwards
Row quality produces video monitoring system with the quality reviewed of production process, it is desirable to provide produces quality problem or causes to produce effect
The video of the problems such as rate is low, picture materials, help user to change and adjustment quality, productive function, and then efficient system
Produce qualified product.
The present invention proposes a kind of quality and produces video monitoring system, including being built-in with video monitoring client terminal inquiry system
It is various for storing that the display screen that industrial host computer is connected with industrial host computer and industrial host computer communicate to connect
Monitoring data various information are processed and the server of network service and industrial host computer communication connection to production line
For the monitor terminal of the bar code printing apparatus that print bar code to be affixed on product casing and industrial host computer communication connection,
The production RFID chip card on every piece of post working plate that described monitor terminal includes be arranged on streamline, it is arranged on each station
On for read described production RFID chip card and by production RFID chip card information transmission to server RFID read-write card
Device, the high-definition camera for video monitoring being arranged on each station and be arranged on the first station for scanning product
Bar code information is simultaneously sent to the scanner of server by the bar code on shell;
Production RFID chip card information that the described RFID read-write card device receiving is sent by described server and described sweep
Retouch the product bar code information that rifle sends to carry out pairing and binding or write product bar code information in described production RFID chip card, and
Start described high-definition camera when described server receives the production RFID chip card information that described RFID read-write card device sends
Head carries out video record, when described RFID read-write card device reads less than described production RFID chip card, described high-definition camera
Stop video recording;
The record that described monitor terminal also includes being worn on each staff has the member of relevant work personal information
Work RFID chip card and the post display for showing worker information being arranged on each station, described RFID read-write
Card device reads described employee's RFID chip card, and by the information transmission reading to server, described server is by described employee
RFID chip card information is stored in corresponding video, and shows that in the display of described post relevant work personnel believe
Breath.
Preferably, described server includes the network storage server of 6 disk positions, and described network storage server is included by 6
The RAID5 disk array of block 8T hard disk composition.
Preferably, described server also include for time calibration in network with ensure time of each equipment in network accurately, unified
Ntp server.
The quality of the present invention produces having the beneficial effect that of video monitoring system:
The quality of the present invention is produced video monitoring system and is read the production RFID core on working plate by RFID read-write card device
Piece card, scans product bar code by scanner, and the two information is bound, to record the product information on the working plate of corresponding post;
By employee's RFID chip card information of RFID read-write card device read work personnel, to record counterpart staff's information;?
When RFID read-write card device reads the production RFID chip card on working plate, start high-definition camera and enter video record, with to each
Monitor in real time on manufacturing industry flow production line;And the product information of record and worker information are existed with monitor video editor
Together, as being stored on video time, product information and worker information with the field in video file name, every section of record
As file automatically with:The form of time (year-month-day-when-point-second)+product bar code+post numbering+employee number is deposited, first
It is resent to video storage server to be collected, to check in video monitoring client terminal inquiry system after local cache
The real-time video in each post, the working condition of monitoring employee and operation whether specification, are easy to carry out quality and production process afterwards
Review, help user to change and adjustment quality, productive function, and then efficiently produce qualified product.
The quality of the present invention produces video monitoring system and possesses various video or picture information query function, can be according to video
One or several keywords such as recording time, product bar code, post numbering, employee number are inquired about:
1) certain product find quality problems when, can by product barcode inquiry to this product institute on a production line
Have assembling, test, an operation video, continuous play, this product just as experiencing each process on hand in a people, thus from video
The reason find, find out product quality problem, accordingly to formulate Improving Measurements.
2) if certain post is easy to operation non-standard phenomena, relevant video can be inquired by post numbering,
Only watch the video in this post, emphasis training is carried out to the place violating operation, prevent to operate non-standard phenomena.Particularly wrap
Dress post, after the completion of finding that a collection of product is all packed, material has shortage (puts material in the packing case that representative has more<Battery, guarantor
Repair card, specification ...>) or during remaining (putting material in the packing case that representative has less) phenomenon, can without removing all packagings, and
It is that inquiring specific packing case (has product bar code information, outside packing case in video file by inquiry packaging post video
Also post product bar code information, thus this specific packing case can be positioned), only remove this packing case and carry out process and be
Can.
3) the relevant video of this employee if the fault rate of someone is very high, can be inquired by employee number, right
It is educated and emphasis training, reduce fault rate, or even this employee is relieved a sentry, transfer-position process, thus reducing product matter occurs
The probability of amount problem.
4) if the quality problems of certain time take place frequently, relevant video can be gone out by video record time inquiring, find out this
The section time produces the root of problem, is improved.
5) also specific problem can be processed by the conjunctive query of several keywords above simultaneously.
Brief description
Fig. 1 is the circuit configurations block diagram of the quality production video monitoring system of the present invention.
Fig. 2 is the circuit configurations schematic diagram of the quality production video monitoring system of the present invention.
The realization of the object of the invention, functional characteristics and advantage will be described further in conjunction with the embodiments referring to the drawings.
Specific embodiment
It should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
See figures.1.and.2, a kind of quality proposing the present invention produces an embodiment of video monitoring system:
A kind of quality produces video monitoring system, including the industrial computer master being built-in with video monitoring client terminal inquiry system
Display screen that machine is connected with industrial host computer and industrial host computer communication connection for storing various monitoring datas simultaneously
To production line various information processed and the server of network service and industrial host computer communication connection for type slug
Code is with the monitor terminal of the bar code printing apparatus that are affixed on product casing and industrial host computer communication connection.Monitor terminal bag
Include the production RFID chip card on every piece of post working plate being arranged on streamline, be arranged on producing for reading on each station
Product RFID chip card and by production RFID chip card information transmission to server RFID read-write card device, be arranged on each station
The high-definition camera for video monitoring and be arranged on the first station for scanning the bar code on product casing and by bar
Code information transmission is to the scanner of server.
High-definition camera, using customizing undistorted camera lens, records Product Assembly, test action and operating personnel's information simultaneously.
Server is used for the product bar that the production RFID chip card information sending the RFID read-write receiving card device and scanner send
Code information carries out pairing and binding or writes product bar code information in production RFID chip card, and receives RFID reading in server
Start high-definition camera during the production RFID chip card information that writer sends and carry out video record, read in RFID read-write card device
During less than production RFID chip card, high-definition camera stops video recording.
The record that monitor terminal also includes being worn on each staff has the employee of relevant work personal information
RFID chip card and the post display for showing worker information being arranged on each station, RFID read-write card device is read
Take employee's RFID chip card, and by the information transmission reading to server, employee's RFID chip card information is stored in by server
In corresponding video, and show relevant work personal information (employee number, name etc.) in the display of post.
Server includes the network storage server of 6 disk positions, memory space according to can store 1 year video configuration (can be by visitor
Family demand carries out dilatation and becomes 2 years or 3 years etc.).Network storage server includes the RAID5 disk battle array being made up of 6 pieces of 8T hard disks
Row.Advantage using RAID5 disk array is to be provided that certain data safety guarantee, and in 6 pieces of disks, any one piece event
Barrier, and data is not lost.Can be pointed out when memory space will expire (can set), now can be incited somebody to action with the offline hard disk of Large Copacity
After video data copy goes out to deposit, space is vacateed.
Server also includes the ntp server for time calibration in network, to ensure all computers in network, high-definition camera
Time is all accurate and unified.
During production, product casing is placed on first post working plate, then passes through bar code printing apparatus printed product
Bar code, and product bar code is pasted or puts in product.Then, scan product bar code using scanner, then by station
RFID read-write card device reads the production RFID chip card information on working plate, and the RFID read-write receiving card device is sent by server
Production RFID chip card information and the product bar code information that sends of scanner carry out pairing and binding or product bar code information write
Enter in production RFID chip card.
Working plate equipped with production RFID chip card drives the video prison flowing into next and carrying high-definition camera with producing line
During control post, RFID read-write card device on this station reads production RFID chip card information, then automatic video record,
Product completes to leave this operation (reading less than production RFID chip card) or user presses when stopping record button, stops video recording.
The quality of the present invention is produced video monitoring system and is read the production RFID core on working plate by RFID read-write card device
Piece card, scans product bar code by scanner, and the two information is bound, to record the product information on the working plate of corresponding post.
By employee's RFID chip card information of RFID read-write card device read work personnel, to record counterpart staff's information.?
When RFID read-write card device reads the production RFID chip card on working plate, start high-definition camera and enter video record, with to each
Monitor in real time on manufacturing industry flow production line;And the product information of record and worker information are existed with monitor video editor
Together, as being stored on video time, product information and worker information with the field in video file name, every section of record
As file automatically with:The form of time (year-month-day-when-point-second)+product bar code+post numbering+employee number is deposited, first
It is resent to video storage server to be collected, to check in video monitoring client terminal inquiry system after local cache
The real-time video in each post, the working condition of monitoring employee and operation whether specification, are easy to carry out quality and production process afterwards
Review, help user to change and adjustment quality, productive function, and then efficiently produce qualified product.
In video storage server or network failure, locally at most can store the video of 20 hours,
Get final product offline 20 hours and normally record a video, treat video storage server or network failure exclusion, can be automatically again by local video
File is sent to server, conscientiously improves the reliability of system.
The quality of the present invention produces video monitoring system and possesses various video or picture information query function, can be according to video
One or several keywords such as recording time, product bar code, post numbering, employee number are inquired about:
1) certain product find quality problems when, can by product barcode inquiry to this product institute on a production line
Have assembling, test, an operation video, continuous play, this product just as experiencing each process on hand in a people, thus from video
The reason find, find out product quality problem, accordingly to formulate Improving Measurements.
2) if certain post is easy to operation non-standard phenomena, relevant video can be inquired by post numbering,
Only watch the video in this post, emphasis training is carried out to the place violating operation, prevent to operate non-standard phenomena.Particularly wrap
Dress post, after the completion of finding that a collection of product is all packed, material has shortage (puts material in the packing case that representative has more<Battery, guarantor
Repair card, specification ...>) or during remaining (putting material in the packing case that representative has less) phenomenon, can without removing all packagings, and
It is that inquiring specific packing case (has product bar code information, outside packing case in video file by inquiry packaging post video
Also post product bar code information, thus this specific packing case can be positioned), only remove this packing case and carry out process and be
Can.
3) the relevant video of this employee if the fault rate of someone is very high, can be inquired by employee number, right
It is educated and emphasis training, reduce fault rate, or even this employee is relieved a sentry, transfer-position process, thus reducing product matter occurs
The probability of amount problem.
4) if the quality problems of certain time take place frequently, relevant video can be gone out by video record time inquiring, find out this
The section time produces the root of problem, is improved.
5) also specific problem can be processed by the conjunctive query of several keywords above simultaneously.
The foregoing is only the preferred embodiments of the present invention, not thereby limit the scope of the claims of the present invention, every utilization
The equivalent structure transformation that description of the invention and accompanying drawing content are made, or directly or indirectly it is used in other related technology necks
Domain, is included within the scope of the present invention.
Claims (3)
1. a kind of quality produces video monitoring system it is characterised in that including being built-in with video monitoring client terminal inquiry system
It is various for storing that the display screen that industrial host computer is connected with industrial host computer and industrial host computer communicate to connect
Monitoring data various information are processed and the server of network service and industrial host computer communication connection to production line
For the monitor terminal of the bar code printing apparatus that print bar code to be affixed on product casing and industrial host computer communication connection,
The production RFID chip card on every piece of post working plate that described monitor terminal includes be arranged on streamline, it is arranged on each station
On for read described production RFID chip card and by production RFID chip card information transmission to server RFID read-write card
Device, the high-definition camera for video monitoring being arranged on each station and be arranged on the first station for scanning product
Bar code information is simultaneously sent to the scanner of server by the bar code on shell;
Production RFID chip card information and described scanner that the described RFID read-write card device receiving is sent by described server
The product bar code information sending carries out pairing and binding or writes product bar code information in described production RFID chip card, and in institute
State and start described high-definition camera when server receives the production RFID chip card information that described RFID read-write card device sends and enter
Row video record, when described RFID read-write card device reads less than described production RFID chip card, described high-definition camera stops
Video recording;
The record that described monitor terminal also includes being worn on each staff has the employee of relevant work personal information
RFID chip card and the post display for showing worker information being arranged on each station, described RFID read-write card
Device reads described employee's RFID chip card, and by the information transmission reading to server, described server is by described employee RFID
Chip card information is stored in corresponding video, and shows relevant work personal information in the display of described post.
2. quality according to claim 1 produces video monitoring system it is characterised in that described server includes 6 disk positions
Network storage server, described network storage server includes the RAID5 disk array being made up of 6 pieces of 8T hard disks.
3. quality according to claim 1 and 2 produces video monitoring system it is characterised in that described server also includes
For time calibration in network with time of ensureing each equipment in network accurate, unified ntp server.
Priority Applications (1)
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CN201610913703.2A CN106454243A (en) | 2016-10-20 | 2016-10-20 | Quality production video monitoring system |
Applications Claiming Priority (1)
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---|---|---|---|
CN201610913703.2A CN106454243A (en) | 2016-10-20 | 2016-10-20 | Quality production video monitoring system |
Publications (1)
Publication Number | Publication Date |
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CN106454243A true CN106454243A (en) | 2017-02-22 |
Family
ID=58175805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610913703.2A Pending CN106454243A (en) | 2016-10-20 | 2016-10-20 | Quality production video monitoring system |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107067270A (en) * | 2017-04-11 | 2017-08-18 | 深圳市靖邦电子有限公司 | PCB manufacture process craft follow-up of quality methods |
CN107133672A (en) * | 2017-04-12 | 2017-09-05 | 柳州易农科技有限公司 | A kind of machinery production quality problems retrogressive method |
CN107205017A (en) * | 2017-05-02 | 2017-09-26 | 安徽江淮松芝空调有限公司 | A kind of quality detecting system |
CN107392079A (en) * | 2017-06-23 | 2017-11-24 | 青岛海尔特种电冰柜有限公司 | Error protection production method and system |
CN107597606A (en) * | 2017-09-01 | 2018-01-19 | 中科微至智能制造科技江苏有限公司 | The video traceability system and method for automatic sorting courier packages |
CN107833118A (en) * | 2017-10-10 | 2018-03-23 | 王勇 | The new consumption of personalized customization |
CN107911648A (en) * | 2017-10-31 | 2018-04-13 | 上海麦泽科技有限公司 | A kind of video frequency monitoring method and intelligent cabinet |
CN108965762A (en) * | 2018-05-09 | 2018-12-07 | 李志朋 | A kind of monitor video storage method |
CN109005387A (en) * | 2018-08-08 | 2018-12-14 | 盎锐(上海)信息科技有限公司 | For the video capturing device and data analysing method in production line |
CN109886528A (en) * | 2018-12-30 | 2019-06-14 | 杭州之山智控技术有限公司 | A method of management control is executed for manufacturing |
CN110705861A (en) * | 2019-09-26 | 2020-01-17 | 山东鲁能软件技术有限公司 | Management method and system based on mobile internet |
CN111083355A (en) * | 2019-12-05 | 2020-04-28 | 北京航天福道高技术股份有限公司 | Image acquisition system applied to product process detection and application method thereof |
CN111144145A (en) * | 2019-12-27 | 2020-05-12 | 秦皇岛晟泰数码科技有限公司 | Automatic bar code identification and detection system |
CN111526294A (en) * | 2020-04-30 | 2020-08-11 | 广东智源机器人科技有限公司 | Food production system, video recording and playing method, system and storage medium |
CN112684767A (en) * | 2020-12-23 | 2021-04-20 | 张思炀 | High-safety industrial data acquisition, analysis and processing system |
CN112732975A (en) * | 2020-12-31 | 2021-04-30 | 杭州海康威视数字技术股份有限公司 | Object tracking method and device, electronic equipment and system |
CN114125373A (en) * | 2020-08-28 | 2022-03-01 | 青岛海尔多媒体有限公司 | Monitoring method and device for production process and electrical equipment production line |
CN115196308A (en) * | 2022-08-01 | 2022-10-18 | 苏州赛腾精密电子股份有限公司 | Tool assembly line based on machine identification and production method thereof |
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2016
- 2016-10-20 CN CN201610913703.2A patent/CN106454243A/en active Pending
Cited By (23)
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---|---|---|---|---|
CN107067270A (en) * | 2017-04-11 | 2017-08-18 | 深圳市靖邦电子有限公司 | PCB manufacture process craft follow-up of quality methods |
CN107133672A (en) * | 2017-04-12 | 2017-09-05 | 柳州易农科技有限公司 | A kind of machinery production quality problems retrogressive method |
CN107205017A (en) * | 2017-05-02 | 2017-09-26 | 安徽江淮松芝空调有限公司 | A kind of quality detecting system |
CN107392079A (en) * | 2017-06-23 | 2017-11-24 | 青岛海尔特种电冰柜有限公司 | Error protection production method and system |
CN107597606A (en) * | 2017-09-01 | 2018-01-19 | 中科微至智能制造科技江苏有限公司 | The video traceability system and method for automatic sorting courier packages |
WO2019071861A1 (en) * | 2017-10-10 | 2019-04-18 | 王勇 | Personalized customized new form of consumption |
CN107833118A (en) * | 2017-10-10 | 2018-03-23 | 王勇 | The new consumption of personalized customization |
CN107911648A (en) * | 2017-10-31 | 2018-04-13 | 上海麦泽科技有限公司 | A kind of video frequency monitoring method and intelligent cabinet |
CN108965762A (en) * | 2018-05-09 | 2018-12-07 | 李志朋 | A kind of monitor video storage method |
CN109005387B (en) * | 2018-08-08 | 2021-04-02 | 盎锐(上海)信息科技有限公司 | Image acquisition device for production line and data analysis method |
CN109005387A (en) * | 2018-08-08 | 2018-12-14 | 盎锐(上海)信息科技有限公司 | For the video capturing device and data analysing method in production line |
CN109886528B (en) * | 2018-12-30 | 2021-07-16 | 杭州之山智控技术有限公司 | Method for manufacturing execution management control |
CN109886528A (en) * | 2018-12-30 | 2019-06-14 | 杭州之山智控技术有限公司 | A method of management control is executed for manufacturing |
CN110705861A (en) * | 2019-09-26 | 2020-01-17 | 山东鲁能软件技术有限公司 | Management method and system based on mobile internet |
CN111083355A (en) * | 2019-12-05 | 2020-04-28 | 北京航天福道高技术股份有限公司 | Image acquisition system applied to product process detection and application method thereof |
CN111083355B (en) * | 2019-12-05 | 2022-07-12 | 北京航天福道高技术股份有限公司 | Image acquisition system applied to product process detection |
CN111144145A (en) * | 2019-12-27 | 2020-05-12 | 秦皇岛晟泰数码科技有限公司 | Automatic bar code identification and detection system |
CN111526294A (en) * | 2020-04-30 | 2020-08-11 | 广东智源机器人科技有限公司 | Food production system, video recording and playing method, system and storage medium |
CN114125373A (en) * | 2020-08-28 | 2022-03-01 | 青岛海尔多媒体有限公司 | Monitoring method and device for production process and electrical equipment production line |
CN112684767A (en) * | 2020-12-23 | 2021-04-20 | 张思炀 | High-safety industrial data acquisition, analysis and processing system |
CN112732975A (en) * | 2020-12-31 | 2021-04-30 | 杭州海康威视数字技术股份有限公司 | Object tracking method and device, electronic equipment and system |
CN115196308A (en) * | 2022-08-01 | 2022-10-18 | 苏州赛腾精密电子股份有限公司 | Tool assembly line based on machine identification and production method thereof |
CN115196308B (en) * | 2022-08-01 | 2024-02-02 | 苏州赛腾精密电子股份有限公司 | Machine identification based tool assembly line and production method thereof |
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