CN106454243A - Quality production video monitoring system - Google Patents

Quality production video monitoring system Download PDF

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Publication number
CN106454243A
CN106454243A CN201610913703.2A CN201610913703A CN106454243A CN 106454243 A CN106454243 A CN 106454243A CN 201610913703 A CN201610913703 A CN 201610913703A CN 106454243 A CN106454243 A CN 106454243A
Authority
CN
China
Prior art keywords
chip card
rfid chip
information
product
server
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610913703.2A
Other languages
Chinese (zh)
Inventor
戴慰
杨超
胡辉华
裴俊
朱正国
邓先良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Lingchuang Network Technology Co Ltd
Original Assignee
Zhongshan Lingchuang Network Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongshan Lingchuang Network Technology Co Ltd filed Critical Zhongshan Lingchuang Network Technology Co Ltd
Priority to CN201610913703.2A priority Critical patent/CN106454243A/en
Publication of CN106454243A publication Critical patent/CN106454243A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0003Automatic card files incorporating selecting, conveying and possibly reading and/or writing operations
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • General Factory Administration (AREA)

Abstract

The invention discloses a quality production video monitoring system comprising an industrial computer host, a display screen, a server, a barcode printing device and a monitoring terminal, wherein the monitoring terminal comprises a product RFID chip card, a RFID card reader-writer, a high-definition camera, a scanning gun and a staff RFID chip card, the product RFID chip card and the staff RFID chip card are read by the RFID card reader-writer, a product barcode is scanned by the scanning gun, and the product RFID chip card and product barcode information are bound with each other to record product information on a corresponding station tooling board; when the RFID card reader-writer reads the product RFID chip card, the high-definition camera is started to perform video recording; and the recorded product information and staff information are edited with a monitoring video so as to check real-time videos of stations in a video monitoring client query system to monitor the working states of staff and monitor whether operations are standard, thereby facilitating subsequent tracing of quality and production process.

Description

A kind of quality produces video monitoring system
Technical field
The present invention relates to production line monitoring field, produce video monitoring system particularly to a kind of quality.
Background technology
Production line balance refers to that the subject of labour, by certain process route and unified speed of production, continuously passes through Each place of working, is processed and produces a kind of productive organization of product according to priority.Due to no video on streamline Monitoring system, leads to cannot quickly review reason when product goes wrong, with improve production efficiency.
Content of the invention
The main object of the present invention be provide a kind of enter for the monitor in real time on each manufacturing industry flow production line with afterwards Row quality produces video monitoring system with the quality reviewed of production process, it is desirable to provide produces quality problem or causes to produce effect The video of the problems such as rate is low, picture materials, help user to change and adjustment quality, productive function, and then efficient system Produce qualified product.
The present invention proposes a kind of quality and produces video monitoring system, including being built-in with video monitoring client terminal inquiry system It is various for storing that the display screen that industrial host computer is connected with industrial host computer and industrial host computer communicate to connect Monitoring data various information are processed and the server of network service and industrial host computer communication connection to production line For the monitor terminal of the bar code printing apparatus that print bar code to be affixed on product casing and industrial host computer communication connection, The production RFID chip card on every piece of post working plate that described monitor terminal includes be arranged on streamline, it is arranged on each station On for read described production RFID chip card and by production RFID chip card information transmission to server RFID read-write card Device, the high-definition camera for video monitoring being arranged on each station and be arranged on the first station for scanning product Bar code information is simultaneously sent to the scanner of server by the bar code on shell;
Production RFID chip card information that the described RFID read-write card device receiving is sent by described server and described sweep Retouch the product bar code information that rifle sends to carry out pairing and binding or write product bar code information in described production RFID chip card, and Start described high-definition camera when described server receives the production RFID chip card information that described RFID read-write card device sends Head carries out video record, when described RFID read-write card device reads less than described production RFID chip card, described high-definition camera Stop video recording;
The record that described monitor terminal also includes being worn on each staff has the member of relevant work personal information Work RFID chip card and the post display for showing worker information being arranged on each station, described RFID read-write Card device reads described employee's RFID chip card, and by the information transmission reading to server, described server is by described employee RFID chip card information is stored in corresponding video, and shows that in the display of described post relevant work personnel believe Breath.
Preferably, described server includes the network storage server of 6 disk positions, and described network storage server is included by 6 The RAID5 disk array of block 8T hard disk composition.
Preferably, described server also include for time calibration in network with ensure time of each equipment in network accurately, unified Ntp server.
The quality of the present invention produces having the beneficial effect that of video monitoring system:
The quality of the present invention is produced video monitoring system and is read the production RFID core on working plate by RFID read-write card device Piece card, scans product bar code by scanner, and the two information is bound, to record the product information on the working plate of corresponding post; By employee's RFID chip card information of RFID read-write card device read work personnel, to record counterpart staff's information;? When RFID read-write card device reads the production RFID chip card on working plate, start high-definition camera and enter video record, with to each Monitor in real time on manufacturing industry flow production line;And the product information of record and worker information are existed with monitor video editor Together, as being stored on video time, product information and worker information with the field in video file name, every section of record As file automatically with:The form of time (year-month-day-when-point-second)+product bar code+post numbering+employee number is deposited, first It is resent to video storage server to be collected, to check in video monitoring client terminal inquiry system after local cache The real-time video in each post, the working condition of monitoring employee and operation whether specification, are easy to carry out quality and production process afterwards Review, help user to change and adjustment quality, productive function, and then efficiently produce qualified product.
The quality of the present invention produces video monitoring system and possesses various video or picture information query function, can be according to video One or several keywords such as recording time, product bar code, post numbering, employee number are inquired about:
1) certain product find quality problems when, can by product barcode inquiry to this product institute on a production line Have assembling, test, an operation video, continuous play, this product just as experiencing each process on hand in a people, thus from video The reason find, find out product quality problem, accordingly to formulate Improving Measurements.
2) if certain post is easy to operation non-standard phenomena, relevant video can be inquired by post numbering, Only watch the video in this post, emphasis training is carried out to the place violating operation, prevent to operate non-standard phenomena.Particularly wrap Dress post, after the completion of finding that a collection of product is all packed, material has shortage (puts material in the packing case that representative has more<Battery, guarantor Repair card, specification ...>) or during remaining (putting material in the packing case that representative has less) phenomenon, can without removing all packagings, and It is that inquiring specific packing case (has product bar code information, outside packing case in video file by inquiry packaging post video Also post product bar code information, thus this specific packing case can be positioned), only remove this packing case and carry out process and be Can.
3) the relevant video of this employee if the fault rate of someone is very high, can be inquired by employee number, right It is educated and emphasis training, reduce fault rate, or even this employee is relieved a sentry, transfer-position process, thus reducing product matter occurs The probability of amount problem.
4) if the quality problems of certain time take place frequently, relevant video can be gone out by video record time inquiring, find out this The section time produces the root of problem, is improved.
5) also specific problem can be processed by the conjunctive query of several keywords above simultaneously.
Brief description
Fig. 1 is the circuit configurations block diagram of the quality production video monitoring system of the present invention.
Fig. 2 is the circuit configurations schematic diagram of the quality production video monitoring system of the present invention.
The realization of the object of the invention, functional characteristics and advantage will be described further in conjunction with the embodiments referring to the drawings.
Specific embodiment
It should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
See figures.1.and.2, a kind of quality proposing the present invention produces an embodiment of video monitoring system:
A kind of quality produces video monitoring system, including the industrial computer master being built-in with video monitoring client terminal inquiry system Display screen that machine is connected with industrial host computer and industrial host computer communication connection for storing various monitoring datas simultaneously To production line various information processed and the server of network service and industrial host computer communication connection for type slug Code is with the monitor terminal of the bar code printing apparatus that are affixed on product casing and industrial host computer communication connection.Monitor terminal bag Include the production RFID chip card on every piece of post working plate being arranged on streamline, be arranged on producing for reading on each station Product RFID chip card and by production RFID chip card information transmission to server RFID read-write card device, be arranged on each station The high-definition camera for video monitoring and be arranged on the first station for scanning the bar code on product casing and by bar Code information transmission is to the scanner of server.
High-definition camera, using customizing undistorted camera lens, records Product Assembly, test action and operating personnel's information simultaneously. Server is used for the product bar that the production RFID chip card information sending the RFID read-write receiving card device and scanner send Code information carries out pairing and binding or writes product bar code information in production RFID chip card, and receives RFID reading in server Start high-definition camera during the production RFID chip card information that writer sends and carry out video record, read in RFID read-write card device During less than production RFID chip card, high-definition camera stops video recording.
The record that monitor terminal also includes being worn on each staff has the employee of relevant work personal information RFID chip card and the post display for showing worker information being arranged on each station, RFID read-write card device is read Take employee's RFID chip card, and by the information transmission reading to server, employee's RFID chip card information is stored in by server In corresponding video, and show relevant work personal information (employee number, name etc.) in the display of post.
Server includes the network storage server of 6 disk positions, memory space according to can store 1 year video configuration (can be by visitor Family demand carries out dilatation and becomes 2 years or 3 years etc.).Network storage server includes the RAID5 disk battle array being made up of 6 pieces of 8T hard disks Row.Advantage using RAID5 disk array is to be provided that certain data safety guarantee, and in 6 pieces of disks, any one piece event Barrier, and data is not lost.Can be pointed out when memory space will expire (can set), now can be incited somebody to action with the offline hard disk of Large Copacity After video data copy goes out to deposit, space is vacateed.
Server also includes the ntp server for time calibration in network, to ensure all computers in network, high-definition camera Time is all accurate and unified.
During production, product casing is placed on first post working plate, then passes through bar code printing apparatus printed product Bar code, and product bar code is pasted or puts in product.Then, scan product bar code using scanner, then by station RFID read-write card device reads the production RFID chip card information on working plate, and the RFID read-write receiving card device is sent by server Production RFID chip card information and the product bar code information that sends of scanner carry out pairing and binding or product bar code information write Enter in production RFID chip card.
Working plate equipped with production RFID chip card drives the video prison flowing into next and carrying high-definition camera with producing line During control post, RFID read-write card device on this station reads production RFID chip card information, then automatic video record, Product completes to leave this operation (reading less than production RFID chip card) or user presses when stopping record button, stops video recording.
The quality of the present invention is produced video monitoring system and is read the production RFID core on working plate by RFID read-write card device Piece card, scans product bar code by scanner, and the two information is bound, to record the product information on the working plate of corresponding post. By employee's RFID chip card information of RFID read-write card device read work personnel, to record counterpart staff's information.? When RFID read-write card device reads the production RFID chip card on working plate, start high-definition camera and enter video record, with to each Monitor in real time on manufacturing industry flow production line;And the product information of record and worker information are existed with monitor video editor Together, as being stored on video time, product information and worker information with the field in video file name, every section of record As file automatically with:The form of time (year-month-day-when-point-second)+product bar code+post numbering+employee number is deposited, first It is resent to video storage server to be collected, to check in video monitoring client terminal inquiry system after local cache The real-time video in each post, the working condition of monitoring employee and operation whether specification, are easy to carry out quality and production process afterwards Review, help user to change and adjustment quality, productive function, and then efficiently produce qualified product.
In video storage server or network failure, locally at most can store the video of 20 hours, Get final product offline 20 hours and normally record a video, treat video storage server or network failure exclusion, can be automatically again by local video File is sent to server, conscientiously improves the reliability of system.
The quality of the present invention produces video monitoring system and possesses various video or picture information query function, can be according to video One or several keywords such as recording time, product bar code, post numbering, employee number are inquired about:
1) certain product find quality problems when, can by product barcode inquiry to this product institute on a production line Have assembling, test, an operation video, continuous play, this product just as experiencing each process on hand in a people, thus from video The reason find, find out product quality problem, accordingly to formulate Improving Measurements.
2) if certain post is easy to operation non-standard phenomena, relevant video can be inquired by post numbering, Only watch the video in this post, emphasis training is carried out to the place violating operation, prevent to operate non-standard phenomena.Particularly wrap Dress post, after the completion of finding that a collection of product is all packed, material has shortage (puts material in the packing case that representative has more<Battery, guarantor Repair card, specification ...>) or during remaining (putting material in the packing case that representative has less) phenomenon, can without removing all packagings, and It is that inquiring specific packing case (has product bar code information, outside packing case in video file by inquiry packaging post video Also post product bar code information, thus this specific packing case can be positioned), only remove this packing case and carry out process and be Can.
3) the relevant video of this employee if the fault rate of someone is very high, can be inquired by employee number, right It is educated and emphasis training, reduce fault rate, or even this employee is relieved a sentry, transfer-position process, thus reducing product matter occurs The probability of amount problem.
4) if the quality problems of certain time take place frequently, relevant video can be gone out by video record time inquiring, find out this The section time produces the root of problem, is improved.
5) also specific problem can be processed by the conjunctive query of several keywords above simultaneously.
The foregoing is only the preferred embodiments of the present invention, not thereby limit the scope of the claims of the present invention, every utilization The equivalent structure transformation that description of the invention and accompanying drawing content are made, or directly or indirectly it is used in other related technology necks Domain, is included within the scope of the present invention.

Claims (3)

1. a kind of quality produces video monitoring system it is characterised in that including being built-in with video monitoring client terminal inquiry system It is various for storing that the display screen that industrial host computer is connected with industrial host computer and industrial host computer communicate to connect Monitoring data various information are processed and the server of network service and industrial host computer communication connection to production line For the monitor terminal of the bar code printing apparatus that print bar code to be affixed on product casing and industrial host computer communication connection, The production RFID chip card on every piece of post working plate that described monitor terminal includes be arranged on streamline, it is arranged on each station On for read described production RFID chip card and by production RFID chip card information transmission to server RFID read-write card Device, the high-definition camera for video monitoring being arranged on each station and be arranged on the first station for scanning product Bar code information is simultaneously sent to the scanner of server by the bar code on shell;
Production RFID chip card information and described scanner that the described RFID read-write card device receiving is sent by described server The product bar code information sending carries out pairing and binding or writes product bar code information in described production RFID chip card, and in institute State and start described high-definition camera when server receives the production RFID chip card information that described RFID read-write card device sends and enter Row video record, when described RFID read-write card device reads less than described production RFID chip card, described high-definition camera stops Video recording;
The record that described monitor terminal also includes being worn on each staff has the employee of relevant work personal information RFID chip card and the post display for showing worker information being arranged on each station, described RFID read-write card Device reads described employee's RFID chip card, and by the information transmission reading to server, described server is by described employee RFID Chip card information is stored in corresponding video, and shows relevant work personal information in the display of described post.
2. quality according to claim 1 produces video monitoring system it is characterised in that described server includes 6 disk positions Network storage server, described network storage server includes the RAID5 disk array being made up of 6 pieces of 8T hard disks.
3. quality according to claim 1 and 2 produces video monitoring system it is characterised in that described server also includes For time calibration in network with time of ensureing each equipment in network accurate, unified ntp server.
CN201610913703.2A 2016-10-20 2016-10-20 Quality production video monitoring system Pending CN106454243A (en)

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107067270A (en) * 2017-04-11 2017-08-18 深圳市靖邦电子有限公司 PCB manufacture process craft follow-up of quality methods
CN107133672A (en) * 2017-04-12 2017-09-05 柳州易农科技有限公司 A kind of machinery production quality problems retrogressive method
CN107205017A (en) * 2017-05-02 2017-09-26 安徽江淮松芝空调有限公司 A kind of quality detecting system
CN107392079A (en) * 2017-06-23 2017-11-24 青岛海尔特种电冰柜有限公司 Error protection production method and system
CN107597606A (en) * 2017-09-01 2018-01-19 中科微至智能制造科技江苏有限公司 The video traceability system and method for automatic sorting courier packages
CN107833118A (en) * 2017-10-10 2018-03-23 王勇 The new consumption of personalized customization
CN107911648A (en) * 2017-10-31 2018-04-13 上海麦泽科技有限公司 A kind of video frequency monitoring method and intelligent cabinet
CN108965762A (en) * 2018-05-09 2018-12-07 李志朋 A kind of monitor video storage method
CN109005387A (en) * 2018-08-08 2018-12-14 盎锐(上海)信息科技有限公司 For the video capturing device and data analysing method in production line
CN109886528A (en) * 2018-12-30 2019-06-14 杭州之山智控技术有限公司 A method of management control is executed for manufacturing
CN110705861A (en) * 2019-09-26 2020-01-17 山东鲁能软件技术有限公司 Management method and system based on mobile internet
CN111083355A (en) * 2019-12-05 2020-04-28 北京航天福道高技术股份有限公司 Image acquisition system applied to product process detection and application method thereof
CN111144145A (en) * 2019-12-27 2020-05-12 秦皇岛晟泰数码科技有限公司 Automatic bar code identification and detection system
CN111526294A (en) * 2020-04-30 2020-08-11 广东智源机器人科技有限公司 Food production system, video recording and playing method, system and storage medium
CN112684767A (en) * 2020-12-23 2021-04-20 张思炀 High-safety industrial data acquisition, analysis and processing system
CN112732975A (en) * 2020-12-31 2021-04-30 杭州海康威视数字技术股份有限公司 Object tracking method and device, electronic equipment and system
CN114125373A (en) * 2020-08-28 2022-03-01 青岛海尔多媒体有限公司 Monitoring method and device for production process and electrical equipment production line
CN115196308A (en) * 2022-08-01 2022-10-18 苏州赛腾精密电子股份有限公司 Tool assembly line based on machine identification and production method thereof

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107067270A (en) * 2017-04-11 2017-08-18 深圳市靖邦电子有限公司 PCB manufacture process craft follow-up of quality methods
CN107133672A (en) * 2017-04-12 2017-09-05 柳州易农科技有限公司 A kind of machinery production quality problems retrogressive method
CN107205017A (en) * 2017-05-02 2017-09-26 安徽江淮松芝空调有限公司 A kind of quality detecting system
CN107392079A (en) * 2017-06-23 2017-11-24 青岛海尔特种电冰柜有限公司 Error protection production method and system
CN107597606A (en) * 2017-09-01 2018-01-19 中科微至智能制造科技江苏有限公司 The video traceability system and method for automatic sorting courier packages
WO2019071861A1 (en) * 2017-10-10 2019-04-18 王勇 Personalized customized new form of consumption
CN107833118A (en) * 2017-10-10 2018-03-23 王勇 The new consumption of personalized customization
CN107911648A (en) * 2017-10-31 2018-04-13 上海麦泽科技有限公司 A kind of video frequency monitoring method and intelligent cabinet
CN108965762A (en) * 2018-05-09 2018-12-07 李志朋 A kind of monitor video storage method
CN109005387B (en) * 2018-08-08 2021-04-02 盎锐(上海)信息科技有限公司 Image acquisition device for production line and data analysis method
CN109005387A (en) * 2018-08-08 2018-12-14 盎锐(上海)信息科技有限公司 For the video capturing device and data analysing method in production line
CN109886528B (en) * 2018-12-30 2021-07-16 杭州之山智控技术有限公司 Method for manufacturing execution management control
CN109886528A (en) * 2018-12-30 2019-06-14 杭州之山智控技术有限公司 A method of management control is executed for manufacturing
CN110705861A (en) * 2019-09-26 2020-01-17 山东鲁能软件技术有限公司 Management method and system based on mobile internet
CN111083355A (en) * 2019-12-05 2020-04-28 北京航天福道高技术股份有限公司 Image acquisition system applied to product process detection and application method thereof
CN111083355B (en) * 2019-12-05 2022-07-12 北京航天福道高技术股份有限公司 Image acquisition system applied to product process detection
CN111144145A (en) * 2019-12-27 2020-05-12 秦皇岛晟泰数码科技有限公司 Automatic bar code identification and detection system
CN111526294A (en) * 2020-04-30 2020-08-11 广东智源机器人科技有限公司 Food production system, video recording and playing method, system and storage medium
CN114125373A (en) * 2020-08-28 2022-03-01 青岛海尔多媒体有限公司 Monitoring method and device for production process and electrical equipment production line
CN112684767A (en) * 2020-12-23 2021-04-20 张思炀 High-safety industrial data acquisition, analysis and processing system
CN112732975A (en) * 2020-12-31 2021-04-30 杭州海康威视数字技术股份有限公司 Object tracking method and device, electronic equipment and system
CN115196308A (en) * 2022-08-01 2022-10-18 苏州赛腾精密电子股份有限公司 Tool assembly line based on machine identification and production method thereof
CN115196308B (en) * 2022-08-01 2024-02-02 苏州赛腾精密电子股份有限公司 Machine identification based tool assembly line and production method thereof

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