CN109886528B - Method for manufacturing execution management control - Google Patents
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Abstract
The invention provides a method for manufacturing execution management control, which comprises the following steps: s1, receiving a login request of a terminal device, and establishing handshake connection with the terminal device; s2, detecting whether the terminal equipment is registered in the server or not, if so, acquiring the registration information of the terminal equipment and executing the step S3, otherwise, repeating the step S1 on the next terminal equipment of the assembly line; s3, receiving real-time data uploaded by the registered terminal equipment, and analyzing the real-time data to obtain an analysis result; and S4, storing the analysis result into a database, and simultaneously recording a system log and a user log of the corresponding terminal equipment. The invention uploads and acquires the production data of the production line through the terminal equipment, realizes information sharing on the network platform, and improves the management efficiency, thereby improving the production efficiency.
Description
Technical Field
The invention belongs to the technical field of production control, and particularly relates to a method for manufacturing execution management control.
Background
The production is an important link of equipment manufacturing enterprises, and directly influences the delivery date, quality and cost of products. Enhancing the management and control of the production system is an effective way for enterprises to improve the competitiveness. The management and control of a production manufacturing system relate to the planning and execution of a production process, and once the process changes, the system is required to be capable of timely coordinating and controlling in real time so as to enable the production process to operate stably.
In the production process of the production line, each production line link is provided with a corresponding station, and each station is provided with one or more corresponding workers. The current pipeline works roughly as follows: in one assembly line, according to the requirement in advance, workers complete own working procedures on own stations, and then products are put into the next working procedure to complete corresponding work by workers at the next station in the assembly line until the last working procedure. In the assembly line, the background cannot timely know whether workers at each station finish work in time, and the assembly line workers at each station directly finish own work according to work experience, so that the problems that the sudden change conditions such as assembly line change and assembly line misoperation cannot timely react correspondingly according to the sudden change conditions, larger loss, efficiency reduction and the like are often caused are solved.
Disclosure of Invention
An object of the present invention is to provide a method for manufacturing execution management control capable of improving production efficiency in view of the above-described problems.
To achieve the above object, the present invention proposes a method for manufacturing execution management control, the method comprising the steps of:
s1, receiving a login request of a terminal device, and establishing handshake connection with the terminal device;
s2, detecting whether the terminal equipment is registered in the server or not, if so, acquiring the registration information of the terminal equipment and executing the step S3, otherwise, repeating the step S1 on the next terminal equipment of the assembly line;
s3, receiving real-time data uploaded by the registered terminal equipment, and analyzing the real-time data to obtain an analysis result;
and S4, storing the analysis result into a database, and simultaneously recording a system log and a user log of the corresponding terminal equipment.
In the above method for manufacturing execution management control, between steps S2 and S3, the method further includes:
and S03, receiving a control instruction sent by a client, judging the type of the control instruction, and operating a corresponding subprogram according to the type of the control instruction.
In the above method for manufacturing execution management control, in step S03, the control instruction types include a message type instruction, a code scan type instruction, and a production task operation instruction, and when the control instruction type is the production task operation instruction, the following steps are performed:
s031, according to production task operating instruction visit ERP data exchange subprogram, through protocol command request acquisition task information, carry out corresponding data exchange, retrieve the process flow of task list simultaneously, begin to carry out task list and open the action afterwards.
In the method for manufacturing execution management control described above, in step S031, execution of the job ticket opening action is started by:
s0311, detecting the source of the task list, and prompting whether to refer to an ERP system, if not, manually creating the task list by the client;
s0312, carry out state detection to the task list, and when the task list is not repeatedly established and has supportable bill of material data and throws the bill of material data, carry out the task list and open the action.
In the method for manufacturing execution management control described above, in step S0312, before the task list is opened, the method further includes:
detecting whether the process flow exists or not, and if no process flow exists, prompting a user to create the process flow and stopping starting the execution task list; otherwise, sending the task list information to the terminal equipment bound by the process flow.
In the method for manufacturing execution management control described above, in step S3, the process of analyzing the real-time data includes:
s31, acquiring the real-time data, separating station information data and code scanning information data in the real-time data, acquiring a station which sends the real-time data currently according to the station information data, and acquiring a product which is produced currently according to the code scanning information data.
In the above method for manufacturing execution management control, in step S3, the following steps are performed before analyzing the real-time data:
and S32, detecting the real-time data through the fool-proof subprogram, intercepting abnormal data, and simultaneously sending a detection result and fool-proof interception information to the terminal equipment.
In the above method for manufacturing execution management control, before step S1, the terminal device initiates a login request to a server after networking;
before step S03, the method further includes:
s003, receiving a login request of a client, and establishing handshake connection with the client;
s013, performing identity verification on the client, and executing the step S30 after the client passes the verification;
in step S1 and step S003, the handshake connection is a Sock connection.
In the above-described method for manufacturing execution management control, when the registration information of the terminal device is not detected, the unregistered information is returned to the terminal device to prompt the user to register in step S2.
In the above method for manufacturing execution management control, after step S4, the method further includes:
s51, sending server data including real-time data to the client;
and S53, analyzing the server data by the client through a protocol format, separating different types of data according to an analysis result, respectively transmitting the different types of data to an operation module for processing, and then displaying a processing result to a user through a human-computer interaction interface.
Compared with the prior art, the invention has the following advantages:
1. the production process is subjected to informatization management, so that the production plan and the production execution process are optimized, and favorable guarantee is provided for accurate operation and timely production of a production system;
2. the production execution system enables production execution systems to operate on a unified shared and centralized network platform, improves the efficiency and accuracy of production planning and management to the maximum extent, and enables the production progress, quality and cost to be in control;
3. technical data are standardized, the effect of advanced planning of process planning, particularly quality control and cost control, in the production process is strengthened, all departments of an enterprise can know production execution conditions, procedure execution conditions and the like at any time through a system, and particularly project managers can know the execution progress of a project at any time; the technology and the production are combined to form a complete product design and production manufacturing system, and the production progress condition of the product can be checked at any time, so that first-hand information is obtained.
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FIG. 1 is a system block diagram of the present invention;
FIG. 2 is a block diagram of the terminal device of the present invention;
FIG. 3 is a flow chart of a method of the present invention;
FIG. 4 is a flowchart of a method for a client to open a task order in accordance with the present invention;
FIG. 5 is a flow chart of the method of the present invention;
FIG. 6 is a flow chart of the client receive data process of the present invention;
fig. 7 is a schematic diagram of the operation of the client of the present invention.
In the figure, a production station 1; a terminal device 2; a terminal display screen 21; a communication module 22; a code scanning gun 23; a controller 231; a code scanner 232; a storage module 233; a workshop network switch 3; a client terminal 4; a server 5; an ERP data exchange unit 6.
Detailed Description
The embodiment discloses a method for manufacturing execution management control, which is executed based on a system for manufacturing execution management control, the system adopts an S + BS architecture, a database can use MSSQL or MySQL, the structure of a program module is clear, and the configuration can be carried out according to the function requirement. Specifically, as shown in fig. 1, the system includes an ERP data exchange unit 6, a background management system, a server 5, a local area network/workshop intranet, and a plurality of terminal devices 2, where one terminal device 2 corresponds to each production station 1 of the assembly line, the terminal devices 2 may be connected to the local area network through a workshop network switch 3, and the background management system may be connected to the local area network through a wireless network, so that each system for production execution operates on a uniformly shared and centralized network platform.
Specifically, the ERP data exchange unit 6 may use a golden butterfly ERP data exchange unit, communicate with an ERP system intermediate layer, and be configured to interact service information in a database, such as a bill of materials, a work order, and the like, to implement bidirectional data interaction processing, transmit corresponding service data to the EMS system, and respond to an instruction of the EMS system to execute a corresponding service in the ERP system;
the background management system comprises a client 4, the client 4 can be installed on electronic equipment with a human-computer interaction interface, such as a PC (personal computer), a mobile phone, a PDA (personal digital assistant), and the like, and a user logs in the client through the electronic equipment and sends a corresponding control instruction and obtains required data through the client;
as shown in fig. 2, the terminal device 2 includes a terminal display screen 21, a communication module 22 and a code scanning gun 23, both the terminal display screen 21 and the code scanning gun 23 are connected to the communication module 22, and the communication module 22 is connected to the workshop network switch 3. The terminal display screen 21 is mainly used for man-machine interaction of the terminal device 2, for example, the corresponding buttons are touched on the terminal display screen 21, so that information such as a task list, an inquiry task, a process fool-proof alarm and a current process real-time state can be displayed;
the code scanning gun 23 is used for scanning one-dimensional codes or two-dimensional codes on products, can quickly identify the one-dimensional codes or the two-dimensional codes, uploads the one-dimensional codes or the two-dimensional codes to the server 5 in real time through the communication module, executes an instruction for recording product information by the server 5, returns the instruction to the terminal display screen 21, and informs a user of a code scanning state. Specifically, sweep yard rifle 23 including connecting in communication module 22's controller 231, controller 231 is connected with bar code scanner 232 and storage module 233, the station code of corresponding production station 1 is stored in storage module 233, production station information includes sweeps yard information and station code, and controller 231 sends production station information to equipment server 5, wherein the station number can be the number that represents corresponding station, for example the station number of first station, second station and third station is 001, 002 and 003 respectively, the station number is used for telling that it is the production station 1 that the station number corresponds that the server uploads production station information at present.
The server 5 is used for responding to the login request of the terminal equipment 2 and transmitting uplink data and downlink data, and the real-time code scanning of the process completes the analysis of code scanning content and the response and processing of instructions through the server program; the system is used for responding to the login request of the client and responding to the data request and processing from each client service.
Specifically, as shown in fig. 3, the method includes the following steps:
s1, receiving a login request of a terminal device 2, and establishing handshake connection with the terminal device 2;
s2, detecting whether the terminal equipment 2 is registered in the server 5, if so, acquiring the registration information of the terminal equipment 2 and executing the step S3, otherwise, repeating the step S1 on the next terminal equipment of the assembly line;
when the registration information of the terminal device 2 is not detected, the unregistered information is returned to the terminal device 2 to prompt the user to register; the actual registration in this embodiment is to bind the MAC address and allocate a static IP, and after binding and allocation, the terminal device 2 is registered, and the purpose of registration is to prevent an illegal login request of a non-production station device.
S3, receiving the real-time data uploaded by the registered terminal equipment 2, and analyzing the real-time data to obtain an analysis result;
and S4, storing the analysis result into a database, and simultaneously recording a system log and a user log of the corresponding terminal equipment.
Further, as shown in fig. 4, between steps S2 and S3, the method further includes:
s003, receiving a login request of a client 4, and establishing handshake connection with the client 4;
s013, performing identity verification on the client 4, reading the authority of the client 4 corresponding to the identity, and executing the step S30 after the verification is passed;
and S03, receiving a control instruction sent by the client 4, judging the type of the control instruction, and operating a corresponding subprogram according to the type of the control instruction. And the control instruction types include a message type instruction, a code scanning type instruction and a production task operation instruction. When the control instruction type is a production task operation instruction, executing the following steps:
s031, when the control instruction type is production task operating instruction, according to production task operating instruction visit ERP data exchange subprogram, through protocol command request acquisition task information, carry out corresponding data exchange, retrieve the process flow of task list simultaneously, begin to carry out task list and open the action subsequently.
Further, in step S031, the task sheet opening action is started by:
s0311, detect the source of the task list, and whether to refer to the ERP system, if not, carry on the manual creation task list by the said customer end 4;
specifically, the task list has two sources, one source is from an ERP system; secondly, from the creation of the system, detecting the source of the task list when the task list is started, prompting whether to refer to the ERP system, starting to manually create the task list if the task list is not referred to the ERP system, and executing the next process after the task list is created;
s0312, carry out state detection to the task list, and when the task list is not repeatedly established and has supportable bill of material data and throws the bill of material data, carry out the task list and open the action.
Specifically, the states of the task list detection are divided into:
detecting whether the same task list is repeatedly started in the system, if so, prompting a user and stopping execution;
detecting different states of the task list in the system, such as pause, abnormity, closing, case settlement and the like, giving a prompt to a user, and simultaneously stopping execution;
checking whether the task list product has supportable material list and feeding list data, if not, prompting the user and stopping execution;
executing the next process started by the task list only under the condition that the task list is not repeatedly created and supportable material list and feeding list data exist;
further, in step S0312, before the task list is opened, the method further includes:
detecting whether the process flow exists, wherein the process flow is obtained by performing regular action decomposition on products in the system and sequencing according to actual conditions, the process flows of different products are preset in the system in advance, and if no process flow exists, a user is prompted to create the process flow and stop executing the start of a task list; otherwise, transmitting a task list starting command to the server, and sending task list information to the terminal equipment bound to the process flow after the server starts the task list. The terminal display 21 now displays information on the product being produced, as well as information on each station. And simultaneously, the server program transmits the message of successful task execution and the message of the online equipment to all online clients, and at the moment, the task list is successfully started.
Further, before step S1, the terminal device initiates a login request to the server after networking; and in step S1 and step S300, the handshake connection is a Sock connection.
Further, as shown in fig. 5, in step S3, the process of parsing the real-time data includes:
s31, acquiring the real-time data, separating station information data and code scanning information data in the real-time data, acquiring a station for currently sending the real-time data according to the station information data, and acquiring a currently produced product according to the code scanning information data;
the following steps are executed before analyzing the real-time data:
and S32, detecting the real-time data through a foolproof subprogram, intercepting illegal code scanning or abnormal data such as irregularity, missing processes, wrong materials and the like, and simultaneously sending a detection result and foolproof interception information to the terminal equipment.
Further, as shown in fig. 6, after step S4, the method further includes:
s51, server data including real-time data are sent to the client, and the client processes a server data cache queue;
and S53, analyzing the server data by the client through a protocol format, separating different types of data according to an analysis result, respectively transmitting the different types of data to an operation module for processing, calling a corresponding report module by a corresponding subprogram, calling a graph display module if some data needs to be displayed in the forms of graphs or graphs and the like, and returning the report and graph data which are needed to be seen by a user by transmitting data parameters to the modules. These data are both real-time and dynamic, i.e., the data seen is the current production data.
According to the invention, online communication and online scheduling are directly carried out through data interaction among the terminal equipment 2, the client 4 and the server 5, so that the production state can be directly known without a production field, data information is transparent, managers can conveniently call the production condition of each link at any time, and meanwhile, the system has a sound quality tracing function and is convenient for managers to trace and manage.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although production station 1 is used more herein; a terminal device 2; a terminal display screen 21; a communication module 22; a code scanning gun 23; a controller 231; a code scanner 232; a storage module 233; a workshop network switch 3; a client terminal 4; a server 5; ERP data exchange unit 6, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (6)
1. A method for manufacturing execution management control, the method comprising the steps of:
s1, receiving a login request of a terminal device, and establishing handshake connection with the terminal device;
s2, detecting whether the terminal equipment is registered in the server or not, if so, acquiring the registration information of the terminal equipment and executing the step S3, otherwise, repeating the step S1 on the next terminal equipment of the assembly line;
s003, receiving a login request of a client, and establishing handshake connection with the client;
s013, performing identity verification on the client, and executing the step S03 after the client passes the verification;
s03, receiving a control instruction sent by a client, judging the type of the control instruction, and operating a corresponding subprogram according to the type of the control instruction;
s3, receiving real-time data uploaded by the registered terminal equipment, and analyzing the real-time data to obtain an analysis result;
s4, storing the analysis result into a database, and simultaneously recording a system log and a user log of corresponding terminal equipment;
in step S03, the control instruction type includes a production task operation instruction, and when the control instruction type is the production task operation instruction, the following steps are executed:
s031, according to produce task operation order visit ERP data exchange subprogram while being said, request to obtain task information through the protocol command, carry out the corresponding data exchange, and detect whether there is process flow that the task list corresponds to, if there is, call the process flow, and begin to carry out the task list and open the movement, send the information of the task list to the terminal equipment that the process flow binds, otherwise point out users to establish the process flow and terminate and carry out the opening of the task list;
and in step S031, the task sheet opening action is started by:
s0311, detecting the source of the task list, and prompting whether to refer to an ERP system, if not, manually creating the task list by the client;
s0312, the state of the task list is detected, and when the task list is not repeatedly created and has supportable bill of material data and bill of material data, a task list opening action is executed;
each station is provided with a terminal display screen for man-machine interaction, and a worker obtains a task list through the terminal display screen at the corresponding station.
2. The method for manufacturing execution management control according to claim 1, wherein in step S3, the process of parsing the real-time data includes:
s31, acquiring the real-time data, separating station information data and code scanning information data in the real-time data, acquiring a station which sends the real-time data currently according to the station information data, and acquiring a product which is produced currently according to the code scanning information data.
3. The method for manufacturing execution management control according to claim 2, wherein in step S3, the following steps are performed before the real-time data is parsed:
and S32, detecting the real-time data through the fool-proof subprogram, intercepting abnormal data, and simultaneously sending a detection result and fool-proof interception information to the terminal equipment.
4. The method for manufacturing execution management control according to claim 1, wherein before step S1, a login request is initiated to a server by the terminal device after networking.
5. The method for manufacturing execution management control according to claim 1, wherein, in step S2, when registration information of the terminal device is not detected, unregistered information is returned to the terminal device to prompt a user to register.
6. The method for manufacturing execution management control according to claim 1, further comprising, after step S4:
s51, sending server data including real-time data to the client;
and S53, analyzing the server data by the client through a protocol format, separating different types of data according to an analysis result, respectively transmitting the different types of data to an operation module for processing, and then displaying a processing result to a user through a human-computer interaction interface.
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| CN110412963A (en) * | 2019-09-12 | 2019-11-05 | 上海智引信息科技有限公司 | Production management banner system and its method based on cloud application |
| CN110737255A (en) * | 2019-10-31 | 2020-01-31 | 共享智能铸造产业创新中心有限公司 | Automatic processing method for multi-station disordered process paths |
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