CN107385954A - Digital function prints the production method of seamless wall cloth - Google Patents

Digital function prints the production method of seamless wall cloth Download PDF

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Publication number
CN107385954A
CN107385954A CN201710481682.6A CN201710481682A CN107385954A CN 107385954 A CN107385954 A CN 107385954A CN 201710481682 A CN201710481682 A CN 201710481682A CN 107385954 A CN107385954 A CN 107385954A
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cloth
silk
steaming
embryo cloth
embryo
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CN201710481682.6A
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Inventor
余秋法
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Hangzhou Zunshangbi Decoration Material Co Ltd
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Hangzhou Zunshangbi Decoration Material Co Ltd
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Priority to CN201710481682.6A priority Critical patent/CN107385954A/en
Publication of CN107385954A publication Critical patent/CN107385954A/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C19/00—Breaking or softening of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/642—Compounds containing nitrogen
    • D06P1/649—Compounds containing carbonamide, thiocarbonamide or guanyl groups
    • D06P1/6491—(Thio)urea or (cyclic) derivatives
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/667—Organo-phosphorus compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16—Fibres; Fibrils

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses the production method of digital function printing seamless wall cloth, comprise the following steps：(1) embryo cloth is weaved, the cleaning of (2) embryo cloth is shaped, (3) embryo cloth is surface-treated, (4) cloth is compound and (5) digital direct sprays print.Step of the present invention is simple, practical, not only increases the waterproof of seamless wall cloth, antifouling and fungicidal properties, and can strengthen the aesthetic property of seamless wall cloth by digital direct spraying print, reduces manufacturing cost, while extend its service life.

Description

Digital function prints the production method of seamless wall cloth
Technical field
The present invention relates to the production method of digital function printing seamless wall cloth.
Background technology
Seamless wall cloth is also referred to as seamless wall cloth, is a new wall paper product of recent year exploitation, it is according to interior The height design of metope, the wall paper that can be integrally pasted by the girth of indoor wall, have it is seamless paste, third dimension is strong, hand Feel, decorative effect presentation, Water-proof and oil-proof, it is antifouling, easily arrange etc. function.
Seamless wall cloth manufacturing process of the prior art is complex, and cost is high, while waterproof, antifouling, mould proof etc. Poor-performing, service life are short.
The content of the invention
Present invention aims at digital function printing seamless wall cloth is provided for the deficiency present in prior art The technical scheme of production method, the waterproof of seamless wall cloth, antifouling and fungicidal properties are not only increased, and pass through digital direct-injection Printing can strengthen the aesthetic property of seamless wall cloth, reduce manufacturing cost, while extend its service life.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that：
Digital function prints the production method of seamless wall cloth, it is characterised in that comprises the following steps：
(1) embryo cloth is weaved
A, steaming silk：A small amount of steam is passed through in steaming pot first, steaming pot inside is preheated, while bleeds off inside steaming pot Cooling water, after steaming pot is internally dry, silk thread is loaded on ventilative infantees as quantitative, trembled while silk thread is filled Pine, and corner is fastened, it is put into and shelves in-car, then promote in steaming pot, be then switched off the end cap of steaming pot, closes draining valve, beat Drive steam valve into, the steam pressure in steaming pot is gradually risen to 1.0~1.06kg/cm2, while temperature is raised to 120~130 DEG C, the steaming silk time is 20~30min, closes intake valve and O-ring seal valve, opens draining valve, reduces the pressure in steaming pot, The end cap of steaming pot is opened, will shelve car with hook is placed in fixation on carrier loader, takes out silk bag after silk is transported into steaming pot, silk is fallen In humidity discharging of being radiated on guide frame of drying in the air, stirred 5~6 times when drying in the air thread, dry 20~30min, the silk after finally drying in the air is sent into drying Room, it is placed on to dry and spreads out and be dried on guide frame, the temperature in drying chamber is 40~50 DEG C, and relative humidity is less than 50%, during drying Between be 20~24h；
B, reeling：After steaming silk terminates, the taut frame on spooler is pulled by the tension force of silk thread, Winding Tension is 15~ 20g, Filament winding is realized into reeling on bobbin through the conducting wire pole on spooler and filar guide, the speed of reeling for 55~ 75m/min；
C, and silk：Silk thread is drawn from the reeling bobbin on the bobbin cradle of doubling winder, through end break self-stop hook and the first seal wire Circle, around porcelain pillow and will wheel, then by the second guide chase ring and guide pin, is finally around on the high pin bobbin of be inserted on spindle blade and silk；
D, twisted filament：Silk thread is exited from twisting machine on the bobbin of revolution at a high speed, and glass is bypassed by flyer, then through traveller Glass bar and filar guide, finally it is wound up on the bobbin by cork rotary drum transmission, the tension force for controlling twisted filament is 5~8g；
E, warping：The wound packages silk thread that will have been combined, by the specification requirement of embryo cloth, first pass through leasing case, tentering case and Deflector roll in the round frame of warping machine, treat it is each rolled up through bar, then by full width warp through in deflector roll debatching to warp beam, to knitting Offer warp is provided；
(2) embryo cloth cleaning sizing
After embryo cloth weaving, embryo cloth is sent into multifunctional fulling and softening finishing machine, collator passes through centrifugal blower Air in roller is pumped out, then the surface of embryo cloth is blown to through circulation air path, embryo cloth is born by stream pressure and roller The collective effect of pressure suction, makes embryo cloth patch lie prostrate in roller surface, drives embryo cloth to carry out rotating operation by roller, is adsorbed when leaving During region, negative-pressure sucking is die-offed in stream pressure and roller, and air-flow makes embryo cloth unclamp expanding, under the action of the centrifugal force, is got rid of and is beaten On the crash panel at rear, freely scattered after generation is fluffy to surrounding, later fall into and hold in cloth groove；
(3) embryo cloth is surface-treated
After embryo cloth cleaning sizing, embryo cloth is put into 100~120 DEG C of baking oven and dries 15~30min, removes moisture removal, so Afterwards in embryo cloth surface uniform coated citric acid tributyl, polyester fiber and polyurethane paint, 90~110 are put into after coating 4~5 times DEG C baking oven carry out redrying, dry 20~30min, then embryo cloth is taken out be placed on vulcanizing press pressure 20~ 30min, pressure are 3.5~6.3MPa, and 15~25min is finally dried at a temperature of 100~120 DEG C, obtains semi-finished product cloth Material；
(4) cloth is compound
Using the semi-finished product cloth after processing as outer layer, using non-woven paper as internal layer, using ultrasonic wave compounding machine by two layers Material cladding is integral；
(5) digital direct spraying print
A, the cloth after first will be compound carries out pretreatment sizing, guar gum pair with urea, guar gum and sodium dihydrogen phosphate Printing the tinctorial yield of fabric has obvious influence, and guar gum is to take auxiliary agent during disperse dyes feeding on fabric to, air exercise The fineness tool of flower pattern has a certain impact during print, but in steaming procedure, excessive guar gum has to dyestuff feeding fiber Certain inhibition, while can also increase the difficulty of washing, therefore the mass fraction of guar gum is 3%~5%, urea exists Effect in stamp is identical with the ROTARY SCREAM PRINTING of routine, moisture absorption, swelling, dyestuff is permeated into fiber, the increase of amount of urea It can be made easily to be discharged into environment and cause eutrophication pollution, therefore the mass fraction of urea is 0.5~1%, due to scattered The suitable fixation under mildly acidic conditions of dyestuff, therefore color fixing agent during from sodium dihydrogen phosphate as seamless wall cloth spray printing, phosphoric acid The mass fraction of sodium dihydrogen is 1%~2%；
B, and then by cloth uniformly it is sent on digital decorating machine, spray printing is carried out on cloth by digital decorating machine；
C, decatize is then carried out to cloth with high temperature and high pressure steam, steam temperature is 130~160 DEG C, steaming time 30 ~45min；
D, finally cloth is cleaned with cold water.
Preferably, the steam pressure in the steaming pot in step (1) process a is 1.02~1.03kg/cm2, temperature 125 ~130 DEG C, the steaming silk time is 25~30min.
Preferably, the reeling speed in step (1) process b is 65~75m/min.
Further, the leasing case in step (1) process e will be divided into two layers up and down through bar.
Further, the rotating speed of the round frame in step (1) process e is 25~30r/min.
Further, the speed of the collator in step (2) is 600~800m/min, and water is 300~400L, and water temperature is 40~50 DEG C.
The present invention is by adopting the above-described technical solution, have the advantages that：
1st, the present invention is by the way that textile and non-woven paper are combined into, with it is ventilative, environmentally friendly, durable, bear dirty, can clear water The effect such as scouring, manufacturing cost are low；
2nd, the present invention facilitates seamless wall cloth durable, use is more longlasting by mould proof, antifouling and water-proof function design；
3rd, seamless wall cloth is handled by digital direct spraying print, there is the work(such as energy-saving and environmental protection, attractive in appearance, rich in color Energy.
Step of the present invention is simple, practical, not only increases the waterproof of seamless wall cloth, antifouling and fungicidal properties, and The aesthetic property of seamless wall cloth can be strengthened by digital direct spraying print, reduce manufacturing cost, while extend it and use the longevity Life.
Embodiment
The production method of digital function printing seamless wall cloth of the present invention, comprises the following steps：
(1) embryo cloth is weaved
A, steaming silk：A small amount of steam is passed through in steaming pot first, steaming pot inside is preheated, while bleeds off inside steaming pot Cooling water, after steaming pot is internally dry, silk thread is loaded on ventilative infantees as quantitative, trembled while silk thread is filled Pine, and corner is fastened, it is put into and shelves in-car, then promote in steaming pot, be then switched off the end cap of steaming pot, closes draining valve, beat Drive steam valve into, the steam pressure in steaming pot is gradually risen to 1.0~1.06kg/cm2, while temperature is raised to 120~130 DEG C, the steaming silk time is 20~30min, it is preferred that the steam pressure in steaming pot is 1.02~1.03kg/cm2, temperature be 125~ 130 DEG C, the steaming silk time is 25~30min, closes intake valve and O-ring seal valve, opens draining valve, makes the pressure drop in steaming pot It is low, the end cap of steaming pot is opened, will shelve car with hook is placed in fixation on carrier loader, and silk bag is taken out after silk is transported into steaming pot, Silk is poured on the guide frame that dries in the air humidity discharging of radiating, and is stirred 5~6 times when drying in the air thread, dries 20~30min, and the silk after finally drying in the air, which is sent into, to be dried Dry chamber, it is placed on to dry and spreads out and be dried on guide frame, the temperature in drying chamber is 40~50 DEG C, and relative humidity is less than 50%, drying Time is 20~24h；
B, reeling：After steaming silk terminates, the taut frame on spooler is pulled by the tension force of silk thread, Winding Tension is 15~ 20g, Filament winding is realized into reeling on bobbin through the conducting wire pole on spooler and filar guide, the speed of reeling for 55~ 75m/min, it is preferred that reeling speed is 65~75m/min；
C, and silk：Silk thread is drawn from the reeling bobbin on the bobbin cradle of doubling winder, through end break self-stop hook and the first seal wire Circle, around porcelain pillow and will wheel, then by the second guide chase ring and guide pin, is finally around on the high pin bobbin of be inserted on spindle blade and silk；
D, twisted filament：Silk thread is exited from twisting machine on the bobbin of revolution at a high speed, and glass is bypassed by flyer, then through traveller Glass bar and filar guide, finally it is wound up on the bobbin by cork rotary drum transmission, the tension force for controlling twisted filament is 5~8g；
E, warping：The wound packages silk thread that will have been combined, by the specification requirement of embryo cloth, first pass through leasing case, tentering case and Deflector roll is in the round frame of warping machine, and leasing case will be divided into two layers up and down through bar, and the rotating speed of round frame is 25~30r/min, is treated Respectively rolled up through bar, then by full width warp through in deflector roll debatching to warp beam, warp is provided to weaving；
(2) embryo cloth cleaning sizing
After embryo cloth weaving, embryo cloth is sent into multifunctional fulling and softening finishing machine, collator passes through centrifugal blower Air in roller is pumped out, then the surface of embryo cloth is blown to through circulation air path, embryo cloth is born by stream pressure and roller The collective effect of pressure suction, makes embryo cloth patch lie prostrate in roller surface, drives embryo cloth to carry out rotating operation by roller, is adsorbed when leaving During region, negative-pressure sucking is die-offed in stream pressure and roller, and air-flow makes embryo cloth unclamp expanding, under the action of the centrifugal force, is got rid of and is beaten On the crash panel at rear, produce it is fluffy after freely scattered to surrounding, later fall into and hold in cloth groove, the speed of collator for 600~ 800m/min, water are 300~400L, and water temperature is 40~50 DEG C；The washing formula of finishing agent is as follows：
Wherein, G --- washing speed (m2/h)；
C --- waste concentration (kg/m in embryo cloth3)；
Cp--- the waste concentration (kg/m of washing lotion3)；
D --- diffusion coefficient (m2/h)；
H --- diffusion path (m)；
By the above formula, washing speed is accelerated, it should increase diffusion coefficient, shorten diffusion path and increase Concentration gradient, multifunctional fulling and softening finishing machine are passed through the washing lotion containing auxiliary agent in blower fan, and the draught fan impeller to run at high speed is fast Speed washing lotion is broken up, be atomized into droplet, with airflow at a high speed, uniformly, be vertically injected in fabric face, in same side Upwards, fabric is forced through by the collective effect of negative-pressure sucking in airflow pressure and roller, washing lotion, directly and fiber On dirt carry out mass exchange, therefore shorten diffusion path, improve clean effect.Moreover stream pressure and negative pressure are inhaled Power is all come soft, is uniform to the auxiliary traction of embryo cloth than any other mechanism, more conducively the relaxation of fabric fibre and swollen Profit, therefore the embryo cloth effect after arrangement is best, non-wrinkled, the fabric after cleaning is more uniform.It was verified that with common dolly Compare, cloth per ton reduces 50% with water, and the steam consumption reduces 40%, saves auxiliary agent 60%, and process time shortens 70%.Shorten and arrange Time can not only improve production efficiency, reduce energy consumption, can also reduce fabric because process is long and caused by surface damage Deng.
(3) embryo cloth is surface-treated
After embryo cloth cleaning sizing, embryo cloth is put into 100~120 DEG C of baking oven and dries 15~30min, removes moisture removal, so Afterwards in embryo cloth surface uniform coated citric acid tributyl, polyester fiber and polyurethane paint, 90~110 are put into after coating 4~5 times DEG C baking oven carry out redrying, dry 20~30min, then embryo cloth is taken out be placed on vulcanizing press pressure 20~ 30min, pressure are 3.5~6.3MPa, and 15~25min is finally dried at a temperature of 100~120 DEG C, obtains semi-finished product cloth Material；
(4) cloth is compound
Using the semi-finished product cloth after processing as outer layer, using non-woven paper as internal layer, using ultrasonic wave compounding machine by two layers Material cladding is integral；
(5) digital direct spraying print
A, the cloth after first will be compound carries out pretreatment sizing, guar gum pair with urea, guar gum and sodium dihydrogen phosphate Printing the tinctorial yield of fabric has obvious influence, and guar gum is to take auxiliary agent during disperse dyes feeding on fabric to, air exercise The fineness tool of flower pattern has a certain impact during print, but in steaming procedure, excessive guar gum has to dyestuff feeding fiber Certain inhibition, while can also increase the difficulty of washing, therefore the mass fraction of guar gum is 3%~5%, urea exists Effect in stamp is identical with the ROTARY SCREAM PRINTING of routine, moisture absorption, swelling, dyestuff is permeated into fiber, the increase of amount of urea It can be made easily to be discharged into environment and cause eutrophication pollution, therefore the mass fraction of urea is 0.5~1%, due to scattered The suitable fixation under mildly acidic conditions of dyestuff, therefore color fixing agent during from sodium dihydrogen phosphate as seamless wall cloth spray printing, phosphoric acid The mass fraction of sodium dihydrogen is 1%~2%；
B, and then by cloth uniformly it is sent on digital decorating machine, spray printing is carried out on cloth by digital decorating machine；
C, decatize is then carried out to cloth with high temperature and high pressure steam, steam temperature is 130~160 DEG C, steaming time 30 ~45min；
D, finally cloth is cleaned with cold water.
Embodiment 1
(1) embryo cloth is weaved
A, steaming silk：A small amount of steam is passed through in steaming pot first, steaming pot inside is preheated, while bleeds off inside steaming pot Cooling water, after steaming pot is internally dry, silk thread is loaded on ventilative infantees as quantitative, trembled while silk thread is filled Pine, and corner is fastened, it is put into and shelves in-car, then promote in steaming pot, be then switched off the end cap of steaming pot, closes draining valve, beat Drive steam valve into, the steam pressure in steaming pot is gradually risen to 1.02kg/cm2, while temperature is raised to 125 DEG C, the steaming silk time For 25min, intake valve and O-ring seal valve are closed, draining valve is opened, reduces the pressure in steaming pot, open the end cap of steaming pot, Car will be shelved with hook and is placed in fixation on carrier loader, be taken out silk bag after silk is transported into steaming pot, silk is poured on the guide frame that dries in the air row of radiating Tide, stirred 5~6 times when drying in the air thread, dry 20min, the silk after finally drying in the air is sent into drying chamber, be placed on dry spread out on guide frame into Row drying, the temperature in drying chamber are 40 DEG C, and relative humidity is less than 50%, drying time 20h；
B, reeling：After steaming silk terminates, the taut frame on spooler is pulled by the tension force of silk thread, Winding Tension is 15~ 20g, Filament winding is realized into reeling on bobbin through the conducting wire pole on spooler and filar guide, the speed of reeling is 65m/ min；
C, and silk：Silk thread is drawn from the reeling bobbin on the bobbin cradle of doubling winder, through end break self-stop hook and the first seal wire Circle, around porcelain pillow and will wheel, then by the second guide chase ring and guide pin, is finally around on the high pin bobbin of be inserted on spindle blade and silk；
D, twisted filament：Silk thread is exited from twisting machine on the bobbin of revolution at a high speed, and glass is bypassed by flyer, then through traveller Glass bar and filar guide, finally it is wound up on the bobbin by cork rotary drum transmission, the tension force for controlling twisted filament is 5~8g；
E, warping：The wound packages silk thread that will have been combined, by the specification requirement of embryo cloth, first pass through leasing case, tentering case and Deflector roll is in the round frame of warping machine, and leasing case will be divided into two layers up and down through bar, and the rotating speed of round frame is 25r/min, treats each warp Bar has been rolled up, then by full width warp through in deflector roll debatching to warp beam, warp is provided to weaving；
(2) embryo cloth cleaning sizing
After embryo cloth weaving, embryo cloth is sent into multifunctional fulling and softening finishing machine, collator passes through centrifugal blower Air in roller is pumped out, then the surface of embryo cloth is blown to through circulation air path, embryo cloth is born by stream pressure and roller The collective effect of pressure suction, makes embryo cloth patch lie prostrate in roller surface, drives embryo cloth to carry out rotating operation by roller, is adsorbed when leaving During region, negative-pressure sucking is die-offed in stream pressure and roller, and air-flow makes embryo cloth unclamp expanding, under the action of the centrifugal force, is got rid of and is beaten On the crash panel at rear, freely scattered after generation is fluffy to surrounding, later fall into and hold in cloth groove, the speed of collator is 600m/ Min, water 300L, water temperature are 40 DEG C；
(3) embryo cloth is surface-treated
After embryo cloth cleaning sizing, embryo cloth is put into 100 DEG C of baking oven and dries 15min, moisture removal is removed, then in embryo cloth Surface uniform coated citric acid tributyl, polyester fiber and polyurethane paint, 90 DEG C of baking oven is put into after coating 4~5 times and carries out two Secondary drying, 20min is dried, then take out to be placed on vulcanizing press by embryo cloth and press 20min, pressure 3.5MPa, finally exist 15min is dried at a temperature of 100 DEG C, obtains semi-finished product cloth；
(4) cloth is compound
Using the semi-finished product cloth after processing as outer layer, using non-woven paper as internal layer, using ultrasonic wave compounding machine by two layers Material cladding is integral；
(5) digital direct spraying print
A, the cloth after first will be compound carries out pretreatment sizing, guar gum pair with urea, guar gum and sodium dihydrogen phosphate Printing the tinctorial yield of fabric has obvious influence, and guar gum is to take auxiliary agent during disperse dyes feeding on fabric to, air exercise The fineness tool of flower pattern has a certain impact during print, but in steaming procedure, excessive guar gum has to dyestuff feeding fiber Certain inhibition, while can also increase the difficulty of washing, therefore the mass fraction of guar gum is 3%, urea is in stamp Effect it is identical with conventional ROTARY SCREAM PRINTING, moisture absorption, swelling, dyestuff is permeated into fiber, the increase of amount of urea can make it Easily it is discharged into environment and causes eutrophication pollution, therefore the mass fraction of urea is 0.5%, because disperse dyes are suitable Fixation under mildly acidic conditions, thus from sodium dihydrogen phosphate as seamless wall cloth spray printing when color fixing agent, sodium dihydrogen phosphate Mass fraction is 1%；
B, and then by cloth uniformly it is sent on digital decorating machine, spray printing is carried out on cloth by digital decorating machine；
C, decatize is then carried out to cloth with high temperature and high pressure steam, steam temperature is 130 DEG C, steaming time 30min；
D, finally cloth is cleaned with cold water.
Embodiment 2
(1) embryo cloth is weaved
A, steaming silk：A small amount of steam is passed through in steaming pot first, steaming pot inside is preheated, while bleeds off inside steaming pot Cooling water, after steaming pot is internally dry, silk thread is loaded on ventilative infantees as quantitative, trembled while silk thread is filled Pine, and corner is fastened, it is put into and shelves in-car, then promote in steaming pot, be then switched off the end cap of steaming pot, closes draining valve, beat Drive steam valve into, the steam pressure in steaming pot is gradually risen to 1.03kg/cm2, while temperature is raised to 128 DEG C, the steaming silk time For 28min, intake valve and O-ring seal valve are closed, draining valve is opened, reduces the pressure in steaming pot, open the end cap of steaming pot, Car will be shelved with hook and is placed in fixation on carrier loader, be taken out silk bag after silk is transported into steaming pot, silk is poured on the guide frame that dries in the air row of radiating Tide, stirred 5~6 times when drying in the air thread, dry 25min, the silk after finally drying in the air is sent into drying chamber, be placed on dry spread out on guide frame into Row drying, the temperature in drying chamber are 45 DEG C, and relative humidity is less than 50%, drying time 22h；
B, reeling：After steaming silk terminates, the taut frame on spooler is pulled by the tension force of silk thread, Winding Tension is 15~ 20g, Filament winding is realized into reeling on bobbin through the conducting wire pole on spooler and filar guide, the speed of reeling is 70m/ min；
C, and silk：Silk thread is drawn from the reeling bobbin on the bobbin cradle of doubling winder, through end break self-stop hook and the first seal wire Circle, around porcelain pillow and will wheel, then by the second guide chase ring and guide pin, is finally around on the high pin bobbin of be inserted on spindle blade and silk；
D, twisted filament：Silk thread is exited from twisting machine on the bobbin of revolution at a high speed, and glass is bypassed by flyer, then through traveller Glass bar and filar guide, finally it is wound up on the bobbin by cork rotary drum transmission, the tension force for controlling twisted filament is 5~8g；
E, warping：The wound packages silk thread that will have been combined, by the specification requirement of embryo cloth, first pass through leasing case, tentering case and Deflector roll is in the round frame of warping machine, and leasing case will be divided into two layers up and down through bar, and the rotating speed of round frame is 28r/min, treats each warp Bar has been rolled up, then by full width warp through in deflector roll debatching to warp beam, warp is provided to weaving；
(2) embryo cloth cleaning sizing
After embryo cloth weaving, embryo cloth is sent into multifunctional fulling and softening finishing machine, collator passes through centrifugal blower Air in roller is pumped out, then the surface of embryo cloth is blown to through circulation air path, embryo cloth is born by stream pressure and roller The collective effect of pressure suction, makes embryo cloth patch lie prostrate in roller surface, drives embryo cloth to carry out rotating operation by roller, is adsorbed when leaving During region, negative-pressure sucking is die-offed in stream pressure and roller, and air-flow makes embryo cloth unclamp expanding, under the action of the centrifugal force, is got rid of and is beaten On the crash panel at rear, freely scattered after generation is fluffy to surrounding, later fall into and hold in cloth groove, the speed of collator is 700m/ Min, water 350L, water temperature are 45 DEG C；
(3) embryo cloth is surface-treated
After embryo cloth cleaning sizing, embryo cloth is put into 110 DEG C of baking oven and dries 20min, moisture removal is removed, then in embryo cloth Surface uniform coated citric acid tributyl, polyester fiber and polyurethane paint, 100 DEG C of baking oven is put into after coating 4~5 times and is carried out Redrying, 25min is dried, then take out to be placed on vulcanizing press by embryo cloth and press 25min, pressure 4.5MPa, finally exist 20min is dried at a temperature of 110 DEG C, obtains semi-finished product cloth；
(4) cloth is compound
Using the semi-finished product cloth after processing as outer layer, using non-woven paper as internal layer, using ultrasonic wave compounding machine by two layers Material cladding is integral；
(5) digital direct spraying print
A, the cloth after first will be compound carries out pretreatment sizing, guar gum pair with urea, guar gum and sodium dihydrogen phosphate Printing the tinctorial yield of fabric has obvious influence, and guar gum is to take auxiliary agent during disperse dyes feeding on fabric to, air exercise The fineness tool of flower pattern has a certain impact during print, but in steaming procedure, excessive guar gum has to dyestuff feeding fiber Certain inhibition, while can also increase the difficulty of washing, therefore the mass fraction of guar gum is 4%, urea is in stamp Effect it is identical with conventional ROTARY SCREAM PRINTING, moisture absorption, swelling, dyestuff is permeated into fiber, the increase of amount of urea can make it Easily it is discharged into environment and causes eutrophication pollution, therefore the mass fraction of urea is 0.5%, because disperse dyes are suitable Fixation under mildly acidic conditions, thus from sodium dihydrogen phosphate as seamless wall cloth spray printing when color fixing agent, sodium dihydrogen phosphate Mass fraction is 1.5%；
B, and then by cloth uniformly it is sent on digital decorating machine, spray printing is carried out on cloth by digital decorating machine；
C, decatize is then carried out to cloth with high temperature and high pressure steam, steam temperature is 140 DEG C, steaming time 35min；
D, finally cloth is cleaned with cold water.
Embodiment 3
(1) embryo cloth is weaved
A, steaming silk：A small amount of steam is passed through in steaming pot first, steaming pot inside is preheated, while bleeds off inside steaming pot Cooling water, after steaming pot is internally dry, silk thread is loaded on ventilative infantees as quantitative, trembled while silk thread is filled Pine, and corner is fastened, it is put into and shelves in-car, then promote in steaming pot, be then switched off the end cap of steaming pot, closes draining valve, beat Drive steam valve into, the steam pressure in steaming pot is gradually risen to 1.03kg/cm2, while temperature is raised to 130 DEG C, the steaming silk time For 30min, intake valve and O-ring seal valve are closed, draining valve is opened, reduces the pressure in steaming pot, open the end cap of steaming pot, Car will be shelved with hook and is placed in fixation on carrier loader, be taken out silk bag after silk is transported into steaming pot, silk is poured on the guide frame that dries in the air row of radiating Tide, stirred 5~6 times when drying in the air thread, dry 30min, the silk after finally drying in the air is sent into drying chamber, be placed on dry spread out on guide frame into Row drying, the temperature in drying chamber are 50 DEG C, and relative humidity is less than 50%, drying time 24h；
B, reeling：After steaming silk terminates, the taut frame on spooler is pulled by the tension force of silk thread, Winding Tension is 15~ 20g, Filament winding is realized into reeling on bobbin through the conducting wire pole on spooler and filar guide, the speed of reeling is 75m/ min；
C, and silk：Silk thread is drawn from the reeling bobbin on the bobbin cradle of doubling winder, through end break self-stop hook and the first seal wire Circle, around porcelain pillow and will wheel, then by the second guide chase ring and guide pin, is finally around on the high pin bobbin of be inserted on spindle blade and silk；
D, twisted filament：Silk thread is exited from twisting machine on the bobbin of revolution at a high speed, and glass is bypassed by flyer, then through traveller Glass bar and filar guide, finally it is wound up on the bobbin by cork rotary drum transmission, the tension force for controlling twisted filament is 5~8g；
E, warping：The wound packages silk thread that will have been combined, by the specification requirement of embryo cloth, first pass through leasing case, tentering case and Deflector roll is in the round frame of warping machine, and leasing case will be divided into two layers up and down through bar, and the rotating speed of round frame is 30r/min, treats each warp Bar has been rolled up, then by full width warp through in deflector roll debatching to warp beam, warp is provided to weaving；
(2) embryo cloth cleaning sizing
After embryo cloth weaving, embryo cloth is sent into multifunctional fulling and softening finishing machine, collator passes through centrifugal blower Air in roller is pumped out, then the surface of embryo cloth is blown to through circulation air path, embryo cloth is born by stream pressure and roller The collective effect of pressure suction, makes embryo cloth patch lie prostrate in roller surface, drives embryo cloth to carry out rotating operation by roller, is adsorbed when leaving During region, negative-pressure sucking is die-offed in stream pressure and roller, and air-flow makes embryo cloth unclamp expanding, under the action of the centrifugal force, is got rid of and is beaten On the crash panel at rear, freely scattered after generation is fluffy to surrounding, later fall into and hold in cloth groove, the speed of collator is 800m/ Min, water 400L, water temperature are 50 DEG C；
(3) embryo cloth is surface-treated
After embryo cloth cleaning sizing, embryo cloth is put into 120 DEG C of baking oven and dries 30min, moisture removal is removed, then in embryo cloth Surface uniform coated citric acid tributyl, polyester fiber and polyurethane paint, 110 DEG C of baking oven is put into after coating 4~5 times and is carried out Redrying, 30min is dried, then take out to be placed on vulcanizing press by embryo cloth and press 30min, pressure 6.3MPa, finally exist 25min is dried at a temperature of 120 DEG C, obtains semi-finished product cloth；
(4) cloth is compound
Using the semi-finished product cloth after processing as outer layer, using non-woven paper as internal layer, using ultrasonic wave compounding machine by two layers Material cladding is integral；
(5) digital direct spraying print
A, the cloth after first will be compound carries out pretreatment sizing, guar gum pair with urea, guar gum and sodium dihydrogen phosphate Printing the tinctorial yield of fabric has obvious influence, and guar gum is to take auxiliary agent during disperse dyes feeding on fabric to, air exercise The fineness tool of flower pattern has a certain impact during print, but in steaming procedure, excessive guar gum has to dyestuff feeding fiber Certain inhibition, while can also increase the difficulty of washing, therefore the mass fraction of guar gum is 5%, urea is in stamp Effect it is identical with conventional ROTARY SCREAM PRINTING, moisture absorption, swelling, dyestuff is permeated into fiber, the increase of amount of urea can make it Easily it is discharged into environment and causes eutrophication pollution, therefore the mass fraction of urea is 1%, because disperse dyes suitably exist Fixation under solutions of weak acidity, thus from sodium dihydrogen phosphate as seamless wall cloth spray printing when color fixing agent, the matter of sodium dihydrogen phosphate It is 2% to measure fraction；
B, and then by cloth uniformly it is sent on digital decorating machine, spray printing is carried out on cloth by digital decorating machine；
C, decatize is then carried out to cloth with high temperature and high pressure steam, steam temperature is 160 DEG C, steaming time 45min；
D, finally cloth is cleaned with cold water.
The specific embodiment of the present invention is these are only, but the technical characteristic of the present invention is not limited thereto.It is any with this hair Based on bright, to realize essentially identical technique effect, made ground simple change, equivalent substitution or modification etc., all cover Among protection scope of the present invention.

Claims (6)

1. digital function prints the production method of seamless wall cloth, it is characterised in that comprises the following steps：
(1) embryo cloth is weaved
A, steaming silk：A small amount of steam is passed through in steaming pot first, steaming pot inside is preheated, while bleeds off the cooling inside steaming pot Water, after steaming pot is internally dry, silk thread is loaded on ventilative infantees as quantitative, shaken up while silk thread is filled, and will Corner is fastened, and is put into and is shelved in-car, is then promoted in steaming pot, is then switched off the end cap of steaming pot, is closed draining valve, is opened into vapour Valve, the steam pressure in steaming pot is set to gradually rise to 1.0~1.06kg/cm2, while temperature is raised to 120~130 DEG C, steaming silk Time is 20~30min, closes intake valve and O-ring seal valve, opens draining valve, reduces the pressure in steaming pot, opens steaming pot End cap, will shelve car with hook and be placed on carrier loader fixed, and take out silk bag after silk is transported into steaming pot, silk is poured on and dried in the air on guide frame Radiate humidity discharging, stirred 5~6 times when drying in the air thread, dry 20~30min, the silk after finally drying in the air is sent into drying chamber, is placed on baking guide frame On spread out and be dried, the temperature in drying chamber is 40~50 DEG C, and relative humidity is less than 50%, and drying time is 20~24h；
B, reeling：After steaming silk terminates, the taut frame on spooler is pulled by the tension force of silk thread, Winding Tension is 15~20g, channels and collaterals Filament winding is realized reeling by conducting wire pole and filar guide on silk machine on bobbin, and the speed of reeling is 55~75m/min；
C, and silk：Silk thread is drawn from the reeling bobbin on the bobbin cradle of doubling winder, through end break self-stop hook and the first guide chase ring, is bypassed Porcelain pillow and will wheel, then by the second guide chase ring and guide pin, be finally around on the high pin bobbin of be inserted on spindle blade and silk；
D, twisted filament：Silk thread exits from twisting machine on the bobbin of revolution at a high speed, by flyer, then through traveller around glass rod and Filar guide, finally it is wound up on the bobbin by cork rotary drum transmission, the tension force for controlling twisted filament is 5~8g；
E, warping：The wound packages silk thread that will have been combined, by the specification requirement of embryo cloth, first pass through leasing case, tentering case and deflector roll In the round frame of warping machine, treat it is each rolled up through bar, then by full width warp through in deflector roll debatching to warp beam, give weaving to provide Warp；
(2) embryo cloth cleaning sizing
After embryo cloth weaving, embryo cloth is sent into multifunctional fulling and softening finishing machine, collator is by centrifugal blower by roller Air in cylinder is pumped out, then the surface of embryo cloth is blown to through circulation air path, and embryo cloth is inhaled by negative pressure in stream pressure and roller The collective effect of power, embryo cloth patch volt is set to drive embryo cloth to carry out rotating operation by roller in roller surface, when leaving binding domain When, negative-pressure sucking is die-offed in stream pressure and roller, and air-flow makes embryo cloth unclamp expanding, under the action of the centrifugal force, is got rid of and is beaten at rear Crash panel on, produce it is fluffy after freely is scattered to surrounding, later fall into hold cloth groove in；
(3) embryo cloth is surface-treated
After embryo cloth cleaning sizing, embryo cloth is put into 100~120 DEG C of baking oven and dries 15~30min, removes moisture removal, Ran Hou Embryo cloth surface uniform coated citric acid tributyl, polyester fiber and polyurethane paint, 90~110 DEG C of baking is put into after coating 4~5 times Case carries out redrying, dries 20~30min, then takes out to be placed on embryo cloth on vulcanizing press and presses 20~30min, pressure is 3.5~6.3MPa, 15~25min is finally dried at a temperature of 100~120 DEG C, obtains semi-finished product cloth；
(4) cloth is compound
Using the semi-finished product cloth after processing as outer layer, using non-woven paper as internal layer, using ultrasonic wave compounding machine by materials at two layers It is combined into one；
(5) digital direct spraying print
A, the cloth after first will be compound carries out pretreatment sizing with urea, guar gum and sodium dihydrogen phosphate；
B, and then by cloth uniformly it is sent on digital decorating machine, spray printing is carried out on cloth by digital decorating machine；
C, then decatize is carried out to cloth with high temperature and high pressure steam, steam temperature is 130~160 DEG C, steaming time is 30~ 45min；
D, finally cloth is cleaned with cold water.
2. the production method of digital function printing seamless wall cloth according to claim 1, it is characterised in that：Step (1) The steam pressure in steaming pot in process a is 1.02~1.03kg/cm2, temperature be 125~130 DEG C, the steaming silk time be 25~ 30min。
3. the production method of digital function printing seamless wall cloth according to claim 1, it is characterised in that：Step (1) Reeling speed in process b is 65~75m/min.
4. the production method of digital function printing seamless wall cloth according to claim 1, it is characterised in that：Step (1) The leasing case in process e will be divided into two layers up and down through bar.
5. the production method of digital function printing seamless wall cloth according to claim 1, it is characterised in that：Step (1) The rotating speed of the round frame in process e is 25~30r/min.
6. the production method of digital function printing seamless wall cloth according to claim 1, it is characterised in that：Step (2) In the speed of the collator be 600~800m/min, water is 300~400L, and water temperature is 40~50 DEG C.
CN201710481682.6A 2017-06-22 2017-06-22 Digital function prints the production method of seamless wall cloth Pending CN107385954A (en)

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