CN107385441B - Equipment for manufacturing enamel - Google Patents

Equipment for manufacturing enamel Download PDF

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Publication number
CN107385441B
CN107385441B CN201710615954.7A CN201710615954A CN107385441B CN 107385441 B CN107385441 B CN 107385441B CN 201710615954 A CN201710615954 A CN 201710615954A CN 107385441 B CN107385441 B CN 107385441B
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China
Prior art keywords
sand blasting
enamel
rack
frame
base
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CN201710615954.7A
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Chinese (zh)
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CN107385441A (en
Inventor
罗荣凯
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Guizhou Xingren Rongkai Hardware Enamel Products Co ltd
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Guizhou Xingren Rongkai Hardware Enamel Products Co ltd
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Priority to CN201710615954.7A priority Critical patent/CN107385441B/en
Publication of CN107385441A publication Critical patent/CN107385441A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D5/00Coating with enamels or vitreous layers
    • C23D5/04Coating with enamels or vitreous layers by dry methods

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Belt Conveyors (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses equipment for manufacturing enamel, which comprises a base, wherein a sand blasting frame is arranged above the base, a mounting block is arranged on the side wall of one side of the top end of the sand blasting frame, a rolling contact plate is arranged at the bottom of the mounting block, two sliding blocks are symmetrically arranged at the top end of the rolling contact plate and are both positioned in the mounting block, a rack bar is arranged at the bottom end of the rolling contact plate, a mounting shaft is arranged on the side wall of the sand blasting frame, which is close to one side of the mounting block, a driven roller is arranged at one end of the mounting shaft, which is far away from the sand blasting frame, two fixing frames are arranged above the base, connecting rods are jointly inserted at the top ends of the two fixing frames, and shifting gears are arranged at two ends of the connecting rods. The invention has simple structure and convenient operation, and mechanically operates the surface cleaning and dry enameling procedures in the enamel manufacturing process, thereby reducing a great amount of manpower and material resources, being efficient and convenient and greatly reducing the enamel manufacturing cost.

Description

Equipment for manufacturing enamel
Technical Field
The invention relates to the technical field of enamel manufacturing, in particular to equipment for manufacturing enamel.
Background
Enamel is a Chinese word, also known as enamel, and is a composite material in which an inorganic vitreous material is fused and solidified on a base metal and firmly bonded to the metal. The enamel is an inorganic glass enamel coated and burned on the surface of the metal base blank, and the enamel coating is carried out on the surface of the metal, so that the metal can be prevented from rusting, an oxide layer is not formed on the surface of the metal when the metal is heated, and the metal can resist the corrosion of various liquids. The enamel product is safe and nontoxic, is easy to wash and clean, can be widely used as a eating utensil and a washing utensil used in daily life, and has the excellent performances of high hardness, high temperature resistance, wear resistance, insulation effect and the like on a metal blank by enamel coating under specific conditions, so that the enamel product has wider application, the enamel layer can also endow the product with beautiful appearance, and can be used for people living, and the enamel product has the strength of metal, the gorgeous appearance of enamel and the chemical erosion resistance. The enamel manufacturing process comprises the steps of glaze preparation, enameling, drying, firing, processing with color decoration, and finally detecting and packaging the product quality. At present, each process is usually completed manually in an enamel manufacturing factory, the automation degree is low, the production efficiency is low, a large amount of manpower and material resources are consumed, the cost of a single enamel product is high, and the profit is low.
Disclosure of Invention
The invention aims to solve the problem of low automation degree of enamel manufacturing in the prior art, and provides equipment for manufacturing enamel.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a make equipment of enamel, includes the base, the sand blasting frame is installed to the top of base, install the installation piece on the lateral wall of sand blasting frame top one side, the roller touch board is installed to the bottom of installation piece, two sliders are installed to the top symmetry of roller touch board, and two sliders all are located the inside of installation piece, the rack bar is installed to the bottom of roller touch board, install the installation axle on the lateral wall that the sand blasting frame is close to installation piece one side, the one end that the installation axle kept away from the sand blasting frame is installed the driven voller, two mounts are installed to the top of base, two the top co-insert of mount is equipped with the connecting rod, the displacement gear is all installed at the both ends of connecting rod, and rack bar and displacement gear intermeshing, install the sand blasting machine on the roof of base, and the sand blasting machine is located one side that the driven voller is kept away from the sand blasting frame, one side of sand blasting machine is close to the driven voller is equipped with the sand blasting mouth, the enamel-coated frame is installed to one side of sand blasting frame, the spacer cage is installed on the top of enamel-coated frame, the enamel-coated motor is kept away from one side of sand blasting motor installation frame and is equipped with the driven voller, the driven voller is equipped with the driven voller and the conveyer, the driven voller is equipped with the driven voller, the conveyer is equipped with the driven voller and extends to the vertical and extends to the rocker, the one end that the driving roll is equipped with the vertical extension of the driving roll, the driving roll is equipped with the one end that is kept away from the motor and the driving roll, the vertical extension is equipped with the one end and the one end that is kept away from the driving roll and the vertical extension, and the end is equipped with the vertical extension of the driving roll is installed on the side and the side is kept away from the stand and the one side that is equipped with the stand and is extended to be extended and is equipped with the stand, the top end of the crank is horizontally inserted with an inserting rod.
Preferably, a plurality of fixing holes are formed in the side wall of the fixing plate in an equidistant mode, and the fixing holes are matched with the inserting rods.
Preferably, a sliding groove is formed in the mounting block, the sliding groove is matched with the sliding block, a plurality of rolling grooves are formed in the top wall of the rolling contact plate, and balls matched with the rolling grooves in size are arranged in each rolling groove.
Preferably, the base is provided with a enameling machine, the enameling machine is positioned on one side of the conveyor belt away from the enameling frame, a fluidized bed is arranged in the enameling machine, and a powder gun is arranged on one side of the enameling machine, which is close to the conveyor belt.
Preferably, the inside of base is equipped with sand blasting recovery unit and enamel powder recovery unit, sand blasting recovery unit is located between sand blasting machine and the sand blasting frame, enamel powder recovery unit is located between enamel frame and the enamel machine, sand blasting recovery unit's input and the upside intercommunication of base, sand blasting recovery unit's output and sand blasting mouth intercommunication, enamel powder recovery unit's input and the upside intercommunication of base, enamel powder recovery unit's output and the input of fluidized bed intercommunication.
Preferably, the conveyor belt is of a stainless steel chain type structure, the placing rod, the rolling block, the driving roller and the driven roller are all made of stainless steel materials, and the driving roller and the driven roller are electrically connected with the ground.
In the invention, a user starts a power supply of the whole system, a motor drives a conveyor belt to operate, a sand blaster and a enamelling machine start to work, one worker puts a blank of enamel products on the left side of the conveyor belt, inserts the blank on a fixed rod, pulls out the inserted rod, rotates a crank, shifts gears to be meshed with a rack rod, and moves a rolling contact plate along with the blank, so that the rolling contact plate is tightly attached to the outer wall of the blank, when the blank moves on the conveyor belt, the blank also keeps rotating, sand shots sprayed by the sand blaster clean the surface of the blank, the surface of the blank is suitable for enamelling, the blank enters a enamelling area after cleaning, charged enamel powder sprayed by the enamelling machine is adsorbed on the grounded blank, a dry enamelling process is completed, and the other worker takes off the blank after enamelling on the right end of the conveyor belt and sends the blank to the next procedure. The invention has simple structure and convenient operation, and mechanically operates the surface cleaning and dry enameling procedures in the enamel manufacturing process, thereby reducing a great amount of manpower and material resources, being efficient and convenient and greatly reducing the enamel manufacturing cost.
Drawings
Fig. 1 is a schematic diagram of a front structure of an apparatus for manufacturing enamel according to the present invention;
fig. 2 is a schematic side view of an apparatus for manufacturing enamel according to the present invention.
In the figure: 1 a base, 2 a sand blasting frame, 3 a mounting block, 4 a sliding block, 5 a connecting rod, 6 a driven roller, 7 a rolling contact plate, 8 a inserting rod, 9 a crank, 10 a fixing plate, 11 a shifting gear, 12 a fixing frame, 13 a sand blasting machine, 14 a conveying belt, 15 a placing rod, 16 a rolling block, 17 a shielding cover, 18 a enamelling frame, 19 a motor frame, 20 a driving roller, 21 a mounting shaft, 22 a rack rod and 23 a sand blasting opening.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-2, an apparatus for manufacturing enamel includes a base 1, a blasting frame 2 is installed above the base 1, a mounting block 3 is installed on a side wall of one side of a top end of the blasting frame 2, a rolling contact plate 7 is installed at a bottom of the mounting block 3, two sliding blocks 4 are symmetrically installed at a top end of the rolling contact plate 7, the two sliding blocks 4 are located inside the mounting block 3, a rack bar 22 is installed at a bottom end of the rolling contact plate 7, a mounting shaft 21 is installed on a side wall of the blasting frame 2 close to one side of the mounting block 3, a driven roller 6 is installed at one end of the mounting shaft 21 far from the blasting frame 2, two fixing frames 12 are installed above the base 1, a connecting rod 5 is jointly inserted at top ends of the two fixing frames 12, a shift gear 11 is installed at both ends of the connecting rod 5, the rack bar 22 and the shift gear 11 are engaged with each other, a blasting machine 13 is installed on a top wall of the base 1, the blasting machine 13 is located at one side of the driven roller 6 far from the blasting frame 2, the sand blasting machine 13 is provided with a sand blasting opening 23 on the side wall close to one side of the driven roller 6, one side of the sand blasting frame 2 is provided with a enamelling frame 18, the top end of the enamelling frame 18 is provided with a shielding cover 17, one side of the enamelling frame 18 far away from the sand blasting frame 2 is provided with a motor frame 19, the inside of the motor frame 19 is provided with a motor, the driving end of the motor is provided with a rotating shaft which penetrates through the motor frame 19 and extends to the outer side of the motor frame 19, one end of the rotating shaft far away from the motor is provided with a driving roller 20, the driving roller 20 and the driven roller 6 are jointly wound with a conveyor belt 14, the surface of the conveyor belt 14 is provided with a plurality of vertical placing rods 15 at equal distance, one end of each placing rod 15 far away from the conveyor belt 14 is provided with a rolling block 16, one end of the sand blasting frame 2 far away from the enamelling frame 18 is provided with a fixed plate 10, one end of the connecting rod 5 far away from the enamelling frame 18 is provided with a crank 9, and the crank 9 penetrates through the side wall of the sand blasting frame 2 and the fixing plate 10 and extends to the outer side of the sand blasting frame 2, and the inserting rod 8 is horizontally inserted into the top end of the crank 9.
In the invention, a plurality of fixing holes are arranged on the side wall of a fixing plate 10 at equal intervals and are matched with an inserting rod 8, the crank 9 is convenient to fix after the crank 9 is rotated, a chute is arranged in a mounting block 3 and matched with a sliding block 4, a plurality of rolling grooves are arranged on the top wall of a rolling contact plate 7, balls matched with the rolling grooves in size are arranged in each rolling groove, so that the rolling contact plate 7 and the mounting block 3 slide more flexibly, a enamelling machine is arranged on a base 1 and positioned on one side of a conveyor belt 14 away from a enamelling frame 18, a fluidized bed is arranged in the enamelling machine, so that enamel powder is electrified, a powder gun is arranged on one side of the enamelling machine close to the conveyor belt 14, a sand blasting recovery device and an enamel powder recovery device are arranged in the base 1, the sand blasting recovery device is positioned between the sand blasting machine 13 and the sand blasting frame 2, the powder coating recovery device is positioned between the enameling frame 18 and the enameling machine, the input end of the sand blasting recovery device is communicated with the upper side of the base 1, the output end of the sand blasting recovery device is communicated with the sand blasting opening 23, the input end of the powder coating recovery device is communicated with the upper side of the base 1, the output end of the powder coating recovery device is communicated with the input end of the fluidized bed, so that sand balls and powder coating are recycled, the conveyor belt 14 is of a stainless steel chain type structure, the placing rod 15, the rolling block 16, the driving roller 20 and the driven roller 6 are all made of stainless steel, and the driving roller 20 and the driven roller 6 are electrically connected with the ground, so that a blank is grounded and charged powder coating is easier to be adsorbed.
In the invention, a user starts a power supply of the whole system, a motor drives a conveyor belt 14 to run, a sand blaster 13 and a enamelling machine start to work, a worker puts a blank of enamel products on the left side of the conveyor belt 14, inserts the blank on a placing rod 15, pulls out an inserting rod 8, rotates a crank 9, a shift gear 11 is meshed with a rack rod 22, a rolling contact plate 7 moves along with the blank, and closely adheres the rolling contact plate 7 to the outer wall of the blank, so that when the blank moves on the conveyor belt 14, the blank also keeps rotating at the same time, sand shots sprayed by the sand blaster 13 clean the surface of the blank, the surface of the blank is suitable for enamelling, the blank enters a enamelling area after being cleaned, charged enamel powder sprayed by the enamelling machine is adsorbed on the grounded blank, a dry enamelling process is completed, and the other worker takes the coated blank off the right end of the conveyor belt 14 and sends the blank to the next working procedure.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (4)

1. An apparatus for manufacturing enamels, comprising a base (1), characterized in that: the utility model discloses a sand blasting machine, including base (1) and sand blasting frame (2), install installation piece (3) on the lateral wall of sand blasting frame (2) top one side, rolling contact plate (7) are installed to the bottom of installation piece (3), two sliders (4) are installed to the top symmetry of rolling contact plate (7), and two sliders (4) all are located the inside of installation piece (3), rack bar (22) are installed to the bottom of rolling contact plate (7), install installation axle (21) on the lateral wall of sand blasting frame (2) near installation piece (3) one side, install one end that sand blasting frame (2) were kept away from to installation axle (21), install two mounts (12) in the top of base (1), two link (5) are inserted jointly on the top of mount (12), shift gear (11) are all installed at the both ends of link (5), and rack bar (22) and shift gear (11) intermesh, install sand blasting machine (13) on the roof of base (1), sand blasting machine (13) and sand blasting machine (13) are located on one side wall (18) of sand blasting machine (13) are kept away from on one side of sand blasting frame (2), the utility model discloses a sand blasting machine, including a motor rack (18), a motor rack (19), a motor, a rotating shaft, a driving roller (20), a plurality of vertical placing rods (15) and a fixing plate (10), wherein the shielding cover (17) is arranged at the top end of the enamelling rack (18), the motor rack (19) is arranged at one side of the enamelling rack (18) far away from the sand blasting rack (2), a motor is arranged in the motor rack (19), the rotating shaft penetrates through the motor rack (19) and extends to the outer side of the motor rack (19), a driving roller (20) is arranged at one end of the rotating shaft far away from the motor, a conveyor belt (14) is jointly wound on the driving roller (20) and a driven roller (6), a plurality of vertical placing rods (15) are arranged on the surface of the conveyor belt (14) at equal distance, rolling blocks (16) are arranged at one end of each placing rod (15) far away from the conveyor belt (14), a fixing plate (10) is arranged on the side wall of the sand blasting rack (2) far away from the enamelling rack (18), a crank (9) is arranged at one end of the connecting rod (5) far away from the sand blasting rack (18), a sand blasting rod (9) penetrates through the side wall of the sand blasting rack (2) and the fixing plate (10) and extends to the outer side of the crank (9), and is horizontally inserted into the upper end (8); a plurality of fixing holes are formed in the side wall of the fixing plate (10) in an equidistant manner, and the fixing holes are matched with the inserting rods (8); the inside of installation piece (3) has seted up the spout, and spout and slider (4) mutually support, a plurality of rolling grooves have been seted up on the roof of rolling contact board (7), every rolling inslot all be equipped with rolling groove size assorted ball.
2. An apparatus for manufacturing enamel according to claim 1, characterized in that: the base (1) is provided with a enamelling machine, the enamelling machine is positioned on one side of the conveyor belt (14) away from the enamelling frame (18), a fluidized bed is arranged in the enamelling machine, and a powder gun is arranged on one side of the enamelling machine, which is close to the conveyor belt (14).
3. An apparatus for producing enamel according to claim 1 or 2, characterized in that: the inside of base (1) is equipped with sand blasting recovery unit and enamel powder recovery unit, sand blasting recovery unit is located between sand blasting machine (13) and sand blasting frame (2), enamel powder recovery unit is located between enamel frame (18) and the enamel machine, sand blasting recovery unit's input and the upside intercommunication of base (1), sand blasting recovery unit's output and sand blasting mouth (23) intercommunication, enamel powder recovery unit's input and the upside intercommunication of base (1), enamel powder recovery unit's output and the input of fluidized bed intercommunication.
4. An apparatus for manufacturing enamel according to claim 1, characterized in that: the conveyer belt (14) is stainless steel chain type structure, place pole (15), rolling piece (16), driving roll (20) and driven voller (6) are stainless steel material, and driving roll (20) and driven voller (6) all are connected with the earth electricity.
CN201710615954.7A 2017-07-26 2017-07-26 Equipment for manufacturing enamel Active CN107385441B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710615954.7A CN107385441B (en) 2017-07-26 2017-07-26 Equipment for manufacturing enamel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710615954.7A CN107385441B (en) 2017-07-26 2017-07-26 Equipment for manufacturing enamel

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CN107385441A CN107385441A (en) 2017-11-24
CN107385441B true CN107385441B (en) 2024-03-05

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB463695A (en) * 1935-10-03 1937-04-05 Continental Can Co Improvements in and relating to a method of and apparatus for coating articles
GB1033654A (en) * 1962-02-01 1966-06-22 Saint Gobain Process and apparatus for the hot enamelling of glass
GB1462666A (en) * 1974-12-07 1977-01-26 Vnii Po Stroitelstvu Magistr Apparatus for continuous enamelling of pipes
CN101215188A (en) * 2008-01-11 2008-07-09 蒋彩峰 Producing method for coating enamel glaze on aluminum foil roller by utilizing roller coat production line device
CN201411488Y (en) * 2009-06-09 2010-02-24 艾欧史密斯(中国)热水器有限公司 Enamel spraying device for water heater liner
CA2678266A1 (en) * 2008-09-12 2010-03-12 National Oilwell Varco, L.P. An apparatus and method for removing material from wires
CN201670541U (en) * 2010-05-07 2010-12-15 河北科技大学 Rotary feeding device for automatic spraying enamel equipment of casting iron pan
CN203846107U (en) * 2014-05-25 2014-09-24 东莞市天美新自动化设备有限公司 Automatic rotating part enameling equipment for water heater liner
CN104087937A (en) * 2014-07-20 2014-10-08 苏州塔可盛电子科技有限公司 Automatic enamel spraying device for guaranteeing smooth working face
CN105297012A (en) * 2014-06-18 2016-02-03 株式会社裕晋 Method for coating metal pipe with enamel and enamel coating equipment for achieving method
CN105568283A (en) * 2016-01-11 2016-05-11 安徽工业大学 Automatic enamelling device
CN106400013A (en) * 2016-11-10 2017-02-15 东莞市天美新自动化设备有限公司 Automatic enameling machine and method for inner container of small kitchen water heater
CN207176076U (en) * 2017-07-26 2018-04-03 贵州省兴仁县荣凯五金搪瓷制品有限公司 A kind of equipment of new and effective manufacture enamel

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB463695A (en) * 1935-10-03 1937-04-05 Continental Can Co Improvements in and relating to a method of and apparatus for coating articles
GB1033654A (en) * 1962-02-01 1966-06-22 Saint Gobain Process and apparatus for the hot enamelling of glass
GB1462666A (en) * 1974-12-07 1977-01-26 Vnii Po Stroitelstvu Magistr Apparatus for continuous enamelling of pipes
CN101215188A (en) * 2008-01-11 2008-07-09 蒋彩峰 Producing method for coating enamel glaze on aluminum foil roller by utilizing roller coat production line device
CA2678266A1 (en) * 2008-09-12 2010-03-12 National Oilwell Varco, L.P. An apparatus and method for removing material from wires
CN201411488Y (en) * 2009-06-09 2010-02-24 艾欧史密斯(中国)热水器有限公司 Enamel spraying device for water heater liner
CN201670541U (en) * 2010-05-07 2010-12-15 河北科技大学 Rotary feeding device for automatic spraying enamel equipment of casting iron pan
CN203846107U (en) * 2014-05-25 2014-09-24 东莞市天美新自动化设备有限公司 Automatic rotating part enameling equipment for water heater liner
CN105297012A (en) * 2014-06-18 2016-02-03 株式会社裕晋 Method for coating metal pipe with enamel and enamel coating equipment for achieving method
CN104087937A (en) * 2014-07-20 2014-10-08 苏州塔可盛电子科技有限公司 Automatic enamel spraying device for guaranteeing smooth working face
CN105568283A (en) * 2016-01-11 2016-05-11 安徽工业大学 Automatic enamelling device
CN106400013A (en) * 2016-11-10 2017-02-15 东莞市天美新自动化设备有限公司 Automatic enameling machine and method for inner container of small kitchen water heater
CN207176076U (en) * 2017-07-26 2018-04-03 贵州省兴仁县荣凯五金搪瓷制品有限公司 A kind of equipment of new and effective manufacture enamel

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