CN101215188A - Producing method for coating enamel glaze on aluminum foil roller by utilizing roller coat production line device - Google Patents
Producing method for coating enamel glaze on aluminum foil roller by utilizing roller coat production line device Download PDFInfo
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- CN101215188A CN101215188A CNA2008100006360A CN200810000636A CN101215188A CN 101215188 A CN101215188 A CN 101215188A CN A2008100006360 A CNA2008100006360 A CN A2008100006360A CN 200810000636 A CN200810000636 A CN 200810000636A CN 101215188 A CN101215188 A CN 101215188A
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Abstract
The invention discloses a method of using a roller coating assembly line device to roller-coat porcelain enamel on aluminum foils, which relates to the technical field of machinery and methods. Provided is a novel method of producing the aluminum foil roller coated by porcelain enamel with the 'roller coating assembly line' by using the roller coating technique. The roller coating assembly line device is composed of a wind-up unreeling machine A, a cleaner, a kilning tunnel, a double-roller roll coater, a tunnel type baking oven and a wind-up unreeling machine B, wherein the double-roller roll coater is composed of a bracket plate, a supporter, a generator, a reducer, a lower supporting roller, an upper coating roller, a tension part, a gearbox, a connection part, a vertical adjustment part, an adjustment roller, a tension chain wheel and an armor plate, and the tunnel type baking oven is composed of a main frame, an inner shell body, an outer shell body, a heat-insulating layer, a maintenance window, a gas spring, a supporting body and a radiant tube. The porcelain enamel of roller coating is processed and produced by using the roller coating assembly line device via discharging foil, cleaning, drying, roller coating, roasting and receiving foil. The invention is used for processing the roller coating of the porcelain enamel of aluminum foils, and has the advantages of improving labor condition, ensuring health of workers, perfect glaze quality, high mechanization level and full utilization of energy.
Description
Technical field
The present invention utilizes the production method of roller coat product line device to aluminium foil roller coat vitreous enamel, relates to machinery and method and technology field; Be particularly related to the method and technology field of roller coat machinery and roller coat machinery; Relate in particular to the machinery production line apparatus and the method for producing technical field that are applied to aluminium foil is carried out the roller coat vitreous enamel; Be specifically related to utilize the production method technical field of roller coat product line device to aluminium foil roller coat vitreous enamel.
Background technology
At present, for the processing of on the aluminium roll-leaf, implementing vitreous enamel, there are not special-purpose machinery and special-purpose facility, the mode that all adopts or smear or spray is carried out, can't form the production line of serialization, thereby also not have fixed, effective and ideal method for producing; In addition, implement in the processing of vitreous enamel on to aluminium foil, baking also is an important procedure wherein, prior art all adopts in the direct incendiary mode of combustion gas and heats and toast; In a word, present existing known technology exist the outmoded tradition of working method and fall behind, device structure is owed rationally, mechanization degree is low, can not serialization production, big to the waste of vitreous enamel coating, labor intensive is many, production and poor working environment, easily produce waste gas, influence the ambient air quality, be unfavorable for environment protection, influence operator ' s health, main be that the bonding of coating is inhomogeneous, heated baking is inhomogeneous, directly influence glaze quality ... wait many deficiencies, defective and drawback.Based on applicant's expertise be engaged in the many years of experience of industry work and to the excelsior pursuit of cause, the gordian technique that constitutes with the roller coat new approaches, " roller coat product line device " product innovation is provided, determines aluminium foil is implemented the processing novel method of vitreous enamel, thus, the present invention is exactly conscientious and on sufficient investigation, understanding, analysis, the above-mentioned existing known technology of summary and the present situation basis, for overcoming and solving that the many deficiencies, defective and the drawback that exist in the existing known technology succeed in developing.
Summary of the invention
The objective of the invention is: with the roller coat gordian technique, " roller coat product line device " product innovation is provided, aluminium foil is implemented the processing of vitreous enamel.By unwinding and rewinding machine A, cleaning machine, Drying tunnel, and by frame plate, support, motor, reduction box, snub pulley, on be coated with roller, tensioner, wheel box, coupling shaft, vertical adjustment part, adjust roller, tightener sprocket, backplate constitute the double-roll type roller coating machine, and constitute the tunnel like baking oven by main frame, inner housing, body skin, thermal insulation layer, maintenance window, air spring, supporter, radiator tube, also have unwinding and rewinding machine B to constitute the roller coat product line device jointly; With the method for this roller coat product line device through putting paper tinsel, cleaning, oven dry, roller coat, baking, receipts paper tinsel and aluminium foil being carried out the processing of roller coat vitreous enamel.
The purpose that reaches by the present invention is: with the roller coat gordian technique; " roller coat product line device " product innovation is provided; aluminium foil is implemented the processing of vitreous enamel; overcome and solve and have the many deficiencies that exist in the known technology; defective and drawback; make its working method advanced person; the mechanization degree height; can be continuously produced; reduce the waste of vitreous enamel coating; labor intensive is few; improve production environment; minimizing is to the pollution of ambient air; help environment protection; guarantee operator ' s health; the bonding that main is makes coating evenly and glaze quality is excellent; the energy makes full use of, and makes its physical construction scientific and reasonable and simple and practical; using method is convenient to grasp and operation and smooth and easy; effect stability is reliable with effect is remarkable for function; be convenient to processing and fabricating and installation and use and cost is low; help wide popularization and application.
The present invention can accomplish the end in view.
For achieving the above object, technical scheme provided by the invention is:
Double-roll type roller coating machine in a kind of roller coat product line device among the present invention, mainly by frame plate, support, motor, reduction box, snub pulley, on be coated with roller, tensioner, wheel box, coupling shaft, vertical adjustment part, adjust roller, tightener sprocket, backplate constitute;
Double-roll type roller coating machine in the described roller coat product line device, its frame plate and support welding, its frame plate and motor, reduction box, tensioner, wheel box, backplate is fastenedly connected by fastening piece, its frame plate and snub pulley, on be coated with roller, adjusting roller all connects by bearing is alive, the output shaft of its motor is connected with the input shaft flange of reduction box, the sprocket wheel that connects with key on its reduction gearbox output shaft with on be coated with the sprocket wheel that is connected with key on the roller and connect by chain engages, be coated with on it on roller by the bearing sprocket wheel that is connected by bearing work on the tightener sprocket that connects and the tensioner of living and connect by chain engages, the gear that is connected with key on being coated with on the roller gear that connects with key on it and adjusting roller is connected in the mode that meshes, it is adjusted roller and is fastenedly connected by fastening piece with the lower end of vertical adjustment part, living with the output shaft screw thread of wheel box lower end and be connected in the upper end of its vertical adjustment part, is connected by flange respectively with the two ends of coupling shaft between the horizontal output shaft of two wheel box.
Double-roll type roller coating machine in the described roller coat product line device, described frame plate is the flute profile platy structure, the described crossbeam shape structure that is supported for, the motor shape structure that described motor is general for market purchases, described reduction box, wheel box is market and purchases and general wheel box shape structure, described snub pulley, on be coated with roller, adjust roller and be roller shape structure, described tensioner connects the U-shaped frame for the tension spring, be connected with the structure of chain colyliform on the U-shaped frame by bearing work, described coupling shaft is an axle shape structure, described vertical adjustment part is the L platy structure of oppositely placing, the transverse slat of this L plate is provided with screw thread, described tightener sprocket is a chain colyliform structure, and described backplate is a platy structure.
Double-roll type roller coating machine in the described roller coat product line device, described frame plate, backplate, wheel box, vertical adjustment part is both sides respectively one, described snub pulley, on be coated with roller, adjust roller and all respectively be two.
The principle of work and the working process of " the double-roll type roller coating machine in the roller coat product line device " of the present invention are: " the double-roll type roller coating machine in the roller coat product line device " of the present invention in use, with the aluminium foil that needs the roller coat vitreous enamel be installed on snub pulley and on be coated with among the slit between the roller, thereby since on the driven by motor reduction box, reduction box with the strong sprocket wheel that connects with on be coated with the sprocket wheel that is connected with key on the roller and make by chain engages and be coated with the roller rotation, be coated with under the drive that roller rotates last, aluminium foil is just continuously walked in the last slit that is coated with between roller and the snub pulley.It is that thickness according to aluminium foil is adjustable that described aluminium foil is continuously walked in the last slit that is coated with between roller and the snub pulley, the slit that is coated with promptly between roller and the snub pulley is adjustable: its adjustment is finished by fixed tensioner and tightener sprocket on the frame plate, promptly finish with chain engages by sprocket wheel on the tensioner and tightener sprocket, be exactly that extension spring length when aluminium foil is thick and on the tensioner elongates, when aluminium foil is thin and the extension spring contraction in length on the tensioner in particular.On the above basis, " the double-roll type roller coating machine in the roller coat product line device " of the present invention, be meshed by being coated with on the roller gear that is connected with key on the gear that connects with key and the adjustment roller thereon, thereby in the last rotation that is coated with roller and under driving, adjust roller and also rotate thereupon, make to be coated with roller and to adjust roll forming and change in pairs; At this moment, last be coated with roller and adjust add vitreous enamel coating, vitreous enamel coating in the slit between the roller and just from be coated with roller and the slit of adjusting between the roller, leak down, and leak on aluminium foil uniformly, thereby again by on be coated with roller and snub pulley and finish " roller coat " to aluminium foil enforcement vitreous enamel coating.The thickness of " roller coat " vitreous enamel coating also is adjustable on aluminium foil, this adjustment is by what and decision of the vitreous enamel coating that leaks down, the vitreous enamel coating that promptly leaks down is many and vitreous enamel coating thick, that leak down is few and thin, leak down vitreous enamel coating how much by on the size that is coated with roller and adjusts slit between the roller determine, thus, as long as the slit that is coated with on adjusting between roller and the adjustment roller is just passable; For on the adjustment that is coated with roller and adjusts slit between the roller be: rotate the handwheel on the wheel box, the output shaft of wheel box lower end is rotated, the vertical adjustment part that is threaded with wheel box lower end output shaft moves on just/or move down, move on the vertical adjustment part/or move down and drive adjust roller on move/or move down, adjust roller on move--can make adjust roller with on be coated with the slit increasing between the roller and make that vitreous enamel coating leaks down many and add roller coating on the thick aluminum foil, adjust moving down of roller--can make adjust roller with on be coated with slit between the roller dwindle and make that vitreous enamel coating leaks down reduce roller coating thickness on the aluminium foil less.So far, the principle of work and the working process of " the double-roll type roller coating machine in the roller coat product line device " of the present invention, motor, reduction box, snub pulley, on be coated with roller, tensioner, wheel box, coupling shaft, vertical adjustment part, adjust under the organic coordination working order of each parts such as roller, tightener sprocket and finish.It is manipulated is very easily, can adapt to various thin and thick specifications aluminium foil, can be as required and to aluminium foil implement the vitreous enamel coating that various thin and thicks do not wait roller coat, can adapt to different clients various needs, can change backward machining status, can realize mechanical serialization process for processing, can improve operator labor condition, can guarantee health of operators.
Tunnel like baking oven in a kind of roller coat product line device among the present invention mainly is made of main frame, inner housing, body skin, thermal insulation layer, maintenance window, air spring, supporter, radiator tube, Qianmen, back door;
Tunnel like baking oven in the described roller coat product line device, its main frame and inner housing, inner housing and body skin, inner housing and supporter all weld, be connected in the mode of filling with thermal insulation layer between its inner housing and the body skin, the upper end of its body skin and air spring, the lower end of air spring and maintenance window, the upper end and the body skin of maintenance window pass through hinge, the upper surface of supporter is connected in the fastening mode by fastening piece with radiator tube, the front end of its inner housing and body skin and Qianmen, the rear end of inner housing and body skin all is connected in the fastening mode by fastening piece by hinge with the back door.
Tunnel like baking oven in the described roller coat product line device, described main frame is rectangular frame body shape structure, described inner housing, body skin, thermal insulation layer are rectangular tubular structure, described maintenance window, Qianmen, back door are rectangular platy structure, all be provided with by aluminium foil on described Qianmen, the back door and walk and the slit passed through in horizontal mode, the air spring shape structure that described air spring is general for market purchases, described supporter is a crossbeam shape structure, the radiation tubular structure that described radiator tube is general for market purchases.
Tunnel like baking oven in the described roller coat product line device, described maintenance window, air spring all respectively are two, described supporter is the 2-30 root, the radiator tube that connects on the described every supporter is 3-15, the slit that is provided with on described Qianmen, the back door all is higher than the height that is connected the radiator tube on the supporter, and the bottom of the tunnel like baking oven in the described roller coat product line device is provided with and is connected with feet.
A kind of with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel among the present invention comprises unwinding and rewinding machine A, cleaning machine, unwinding and rewinding machine B, also mainly is provided with Drying tunnel, double-roll type roller coating machine, tunnel like baking oven;
Described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, the rear end of its unwinding and rewinding machine A is placed with cleaning machine, the rear end of cleaning machine is placed with Drying tunnel, the rear end of Drying tunnel is placed with the double-roll type roller coating machine, the rear end of double-roll type roller coating machine is placed with the tunnel like baking oven, the rear end of tunnel like baking oven is placed with unwinding and rewinding machine B, its tunnel like baking oven and Drying tunnel are fastenedly connected by fastening piece by pipeline and gas blower, flow to Drying tunnel with waste heat, its unwinding and rewinding machine A with the tunnel like baking oven, cleaning machine, Drying tunnel, the double-roll type roller coating machine, the tunnel like baking oven, unwinding and rewinding machine B places in the mode that is straight line from front to back, and by processed aluminium foil from front to back by constituting the continuous production line apparatus.
Described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, the unwinding and rewinding machine shape structure that described unwinding and rewinding machine A, unwinding and rewinding machine B are general for market purchases, the cleaning machine shape structure that described cleaning machine is general for market purchases, described Drying tunnel is the tunnel-like structures that is provided with thermal insulation layer, described double-roll type roller coating machine is the double-roll type roller coating machine shape structure in the above-described roller coat product line device, and described tunnel like baking oven is the tunnel like baking oven shape structure in the above-described roller coat product line device.
A kind of production method of utilizing the roller coat product line device to aluminium foil roller coat vitreous enamel among the present invention, use above-described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, aluminium foil is emitted from described unwinding and rewinding machine A, after described cleaning machine, Drying tunnel, double-roll type roller coating machine, tunnel like baking oven, be installed on the described unwinding and rewinding machine B, press following operation steps:
1., put paper tinsel: use described unwinding and rewinding machine A aluminium foil is released;
2., clean: use described cleaning machine aluminium foil is cleaned;
3., oven dry: use described Drying tunnel aluminium foil is dried, the heat of its oven dry is from the waste heat of described tunnel like baking oven;
4., roller coat: use described double-roll type roller coating machine is implemented vitreous enamel to aluminium foil roller coat;
5., baking: use the aluminium foil that described tunnel like baking oven pair roller coats vitreous enamel and toast;
6., receive paper tinsel: use described unwinding and rewinding machine B to collecting in the mode that is rolled into web-like through the aluminium foil of cleaning, oven dry, roller coat vitreous enamel, baking.
Owing to adopted technical scheme provided by the present invention, made the present invention compare, thereby obtained following beneficial effect with existing known technology:
1, is coated with roller and snub pulley owing to " the double-roll type roller coating machine in the roller coat product line device " of the present invention is provided with, thereby obtained the beneficial effect that aluminium foil is walked.
2, because " the double-roll type roller coating machine in the roller coat product line device " of the present invention is provided with tightener sprocket and tensioner, thus obtained can on be coated with that slit between roller and the snub pulley is adjusted and the beneficial effect that adapts to all thickness aluminium foil.
3,, thereby obtained to make vitreous enamel coating from being coated with roller and adjusting the beneficial effect that evenly leaks down the roll gap crack because " the double-roll type roller coating machine in the roller coat product line device " of the present invention is provided with is coated with roller and adjusts roller.
4, adjust roller, wheel box, vertical adjustment part because " the double-roll type roller coating machine in the roller coat product line device " of the present invention is provided with, thus obtained can on be coated with roller and adjust slit between the roller and adjust, control vitreous enamel coating from being coated with roller and adjusting the quantity of leaking down the roll gap crack, make its control aluminium foil enameling glaze coating or approach and or thick beneficial effect.
5, because the snub pulley of " the double-roll type roller coating machine in the roller coat product line device " of the present invention, on be coated with roller, adjust roller and all respectively be two, this frame mode adapting to the processing mode that just can carry out twice under vitreous enamel coating good water solubility, viscosity is low, particle the is thicker natural characteristics prerequisite to aluminium foil roller coat vitreous enamel coating, the roller coat first time of this processing mode is the roller coat ground-coat enamel, for the second time roller coat is the roller coat cover-coat enamel, thereby has obtained smooth smooth and bright, the beneficial effect that quality product is high of, cover-coat enamel firm to the bonding of aluminium foil roller coat vitreous enamel coating.
6,, thereby obtained the 4th the described beneficial effect that carries out synchronously that is operating as because " the double-roll type roller coating machine in the roller coat product line device " of the present invention is provided with wheel box, coupling shaft.
7,, thereby obtained the beneficial effect of " double-roll type roller coating machine " product innovation because above each bar of the present invention is described.
8,, thereby obtained fundamentally to change the beneficial effect of type of heating because " the tunnel like baking oven in the roller coat product line device " of the present invention is provided with radiator tube.
9,, thereby obtained there is not the beneficial effect that combustion gas contacts with glaze, heated baking even, guarantee glaze quality because " the tunnel like baking oven in the roller coat product line device " of the present invention is provided with radiator tube.
10,, thereby obtained to guarantee sanitary beneficial effect because " the tunnel like baking oven in the roller coat product line device " of the present invention is provided with radiator tube.
11,, thereby obtained to improve processing conditions, stopped potential safety hazard, beneficial effect that roasting mode is scientific and reasonable because " the tunnel like baking oven in the roller coat product line device " of the present invention is provided with radiator tube.
12, be provided with maintenance window owing to " the tunnel like baking oven in the roller coat product line device " of the present invention, thereby obtained to be convenient to the beneficial effect of observation in bake process, convenient for maintaining maintenance.
13, all be higher than the height that is connected the radiator tube on the supporter owing to be provided with the slit that is provided with on slit and Qianmen and the back door on the Qianmen of " the tunnel like baking oven in the roller coat product line device " of the present invention and the back door, thereby obtained to make aluminium foil smooth and easy by, the smooth and easy beneficial effect that toasts processing, the mechanical serialization level of raising continuously.
14,, thereby obtained the beneficial effect of " tunnel like baking oven " product innovation because above the 8th, 9,10,11,12,13 each bar of the present invention are described.
15, owing to be provided with unwinding and rewinding machine A, cleaning machine, Drying tunnel, double-roll type roller coating machine, tunnel like baking oven, unwinding and rewinding machine B among the present invention, and place with linear fashion from front to back, thereby obtained with roller coating machine to " roller coat product line device " product innovation of aluminium foil roller coat vitreous enamel, formation " to aluminium foil roller coat vitreous enamel production line ", in new ways to aluminium foil implement vitreous enamel processing, elevating gear serialization level, promote beneficial effect such as technical progress of industry.
16, owing to set unwinding and rewinding machine A, cleaning machine, unwinding and rewinding machine B among the present invention is existing known technology, simultaneously new technologies such as the Drying tunnel described in the present invention, double-roll type roller coating machine, tunnel like baking oven are also set forth clear, thereby obtained the beneficial effect being convenient to implement.
17,, aluminium foil is implemented new approaches, the novel method of vitreous enamel processing and is convenient to operate and effective beneficial effect thereby obtained to provide owing to of the present invention scientific and reasonable, simple clear and definite to put " utilizing the production method of roller coat product line device " that paper tinsel, cleaning, oven dry, roller coat, baking, receipts paper tinsel constitute to aluminium foil roller coat vitreous enamel.
18,, thereby obtained to reduce pollution, helped environment protection, guaranteed the healthy beneficial effect of operator ambient air because above each bar of the present invention is described.
19, because above each bar of the present invention is described, thus obtained to adapt to various thin and thick specifications aluminium foil, can be as required and to aluminium foil implement the vitreous enamel coating that various thin and thicks do not wait roller coat, can adapt to the beneficial effect of different clients' various needs.
20, because above each bar of the present invention is described, thus obtained to change backward machining status, can realize mechanical serialization process for processing, can improve operator labor condition, can guarantee the beneficial effect of health of operators.
21,, thereby obtained to overcome and solve the beneficial effect of the many deficiencies, defective and the drawback that exist in the existing known technology because above each bar of the present invention is described.
22, because above each bar of the present invention is described, thus obtained that global design is scientific and reasonable, mechanical means simple and practical, production method is smooth and easy continuously, functional effect is reliable and stable, be convenient to fabrication and installation and operation and cost low, help beneficial effect such as wide popularization and application.
Description of drawings
Fig. 1 looks synoptic diagram for the master of " the double-roll type roller coating machine in the roller coat product line device " in the specific embodiment of the invention.
Fig. 2 is the schematic side view of " the double-roll type roller coating machine in the roller coat product line device " in the specific embodiment of the invention.
Fig. 3 for " the tunnel like baking oven in the roller coat product line device " in the specific embodiment of the invention in the diagrammatic cross-section of not installing under Qianmen, the back door state.
Fig. 4 is the synoptic diagram of " with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel " in the specific embodiment of the invention.Dotted arrow among the figure is represented the direction of aluminium foil and aluminium foil walking, and the solid arrow among the figure is represented to be transported to the direction of travel in the Drying tunnel, the situation to show that waste heat is utilized by the waste heat that comes out in the tunnel like baking oven.
Fig. 5 is the technical process window synoptic diagram of " utilizing the production method of roller coat product line device to aluminium foil roller coat vitreous enamel " in the specific embodiment of the invention.
Label among the figure:
1, unwinding and rewinding machine A, 2, cleaning machine, 3, Drying tunnel, 4, the double-roll type roller coating machine, 5, the tunnel like baking oven, 6, unwinding and rewinding machine B;
401, frame plate, 402, support, 403, motor, 404, reduction box, 405, snub pulley, 406, be coated with roller on, 407, tensioner, 408, wheel box, 409, coupling shaft, 4010, vertical adjustment part, 4011, adjust roller, 4012, tightener sprocket, 4013, backplate;
501, main frame, 502, inner housing, 503, body skin, 504, thermal insulation layer, 505, maintenance window, 506, air spring, 507, supporter, 508, radiator tube.
Embodiment one
Below in conjunction with Figure of description, " the double-roll type roller coating machine in the roller coat product line device " among the present invention is described in detail.Shown in Figure of description 1,2:
Double-roll type roller coating machine in a kind of roller coat product line device, mainly by frame plate 401, support 402, motor 403, reduction box 404, snub pulley 405, on be coated with roller 406, tensioner 407, wheel box 408, coupling shaft 409, vertical adjustment part 4010, adjust roller 4011, tightener sprocket 4012, backplate 4013 constitute;
Double-roll type roller coating machine in the described roller coat product line device, its frame plate 401 and support 402 welding, its frame plate 401 and motor 403, reduction box 404, tensioner 407, wheel box 408, backplate 4013 is fastenedly connected by fastening piece, its frame plate 401 and snub pulley 405, on be coated with roller 406, adjusting roller 4011 all connects by bearing is alive, the output shaft of its motor 403 is connected with the input shaft flange of reduction box 404, the sprocket wheel that connects with key on its reduction box 404 output shafts with on be coated with the sprocket wheel that is connected with key on the roller 406 and connect by chain engages, be coated with on it on roller 406 by the bearing sprocket wheel that is connected by bearing work on the tightener sprocket 4012 that connects and the tensioner 407 of living and connect by chain engages, the gear that is connected with key on being coated with on the roller 406 gear that connects with key on it and adjusting roller 4011 is connected in the mode that meshes, it is adjusted roller 4011 and is fastenedly connected by fastening piece with the lower end of vertical adjustment part 4010, live with the output shaft screw thread of wheel box 408 lower ends and be connected in the upper end of its vertical adjustment part 4010, the two ends with coupling shaft 409 between the horizontal output shaft of two wheel box 408 are connected by flange respectively.
Double-roll type roller coating machine in the described roller coat product line device, described frame plate 401 is the flute profile platy structure, described support 402 is a crossbeam shape structure, described motor 403 is purchased general motor shape structure for market, described reduction box 404, wheel box 408 is market and purchases and general wheel box shape structure, described snub pulley 405, on be coated with roller 406, adjust roller 4011 and be roller shape structure, described tensioner 407 connects the U-shaped frame for the tension spring, be connected with the structure of chain colyliform on the U-shaped frame by bearing work, described coupling shaft 409 is an axle shape structure, described vertical adjustment part 4010 is the L platy structure of oppositely placing, the transverse slat of this L plate is provided with screw thread, described tightener sprocket 4012 is a chain colyliform structure, and described backplate 4013 is a platy structure.
Double-roll type roller coating machine in the described roller coat product line device, described frame plate 401, backplate 4013, wheel box 408, vertical adjustment part 4010 is both sides respectively one, described snub pulley 405, on be coated with roller 406, adjust roller 4011 and all respectively be two.
Embodiment two
Below in conjunction with Figure of description, " the tunnel like baking oven in the roller coat product line device " among the present invention is described in detail.Shown in Figure of description 3:
Tunnel like baking oven in a kind of roller coat product line device mainly is made of main frame 501, inner housing 502, body skin 503, thermal insulation layer 504, maintenance window 505, air spring 506, supporter 507, radiator tube 508, Qianmen, back door;
Tunnel like baking oven in the described roller coat product line device, its main frame 501 and inner housing 502, inner housing 502 and body skin 503, inner housing 502 all welds with supporter 507, be connected in the mode of filling with thermal insulation layer 4 between its inner housing 502 and the body skin 503, the upper end of its body skin 503 and air spring 506, the lower end of air spring 506 and maintenance window 505, the upper end of maintenance window 505 and body skin 503 pass through hinge, the upper surface of supporter 507 is connected in the fastening mode by fastening piece with radiator tube 508, the front end and the Qianmen of its inner housing 502 and body skin 503, the rear end of inner housing 502 and body skin 503 all is connected in the fastening mode by fastening piece by hinge with the back door.
Tunnel like baking oven in the described roller coat product line device, described main frame 501 is rectangular frame body shape structure, described inner housing 502, body skin 503, thermal insulation layer 504 are rectangular tubular structure, described maintenance window 505, Qianmen, back door are rectangular platy structure, all be provided with by aluminium foil on described Qianmen, the back door and walk and the slit passed through in horizontal mode, described air spring 506 is purchased general air spring shape structure for market, described supporter 507 is a crossbeam shape structure, and described radiator tube 508 is purchased general radiation tubular structure for market.
Tunnel like baking oven in the described roller coat product line device, described maintenance window 505, air spring 506 all respectively are two, described supporter 507 is the 2-30 root, the radiator tube 508 that connects on the described every supporter 507 is 3-15, the slit that is provided with on described Qianmen, the back door all is higher than the height of the radiator tube 508 that is connected on the supporter 507, and the bottom of the tunnel like baking oven in the described roller coat product line device is provided with and is connected with feet.
In above-mentioned specific implementation process: described supporter 507 is implemented with 2,4,6,8,10,12,14,16,18,20,22,24,26,28,30 respectively; The radiator tube 508 that connects on the described every supporter 507 is implemented with 3,4,5,6,7,8,9,10,11,12,13,14,15 respectively; All obtained the good result of expection.
Embodiment three
On the concrete enforcement basis of embodiment one, two, below in conjunction with Figure of description, " with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel " among the present invention is described in detail.Shown in Figure of description 4:
A kind of with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, comprise unwinding and rewinding machine A1, cleaning machine 2, unwinding and rewinding machine B6, also mainly be provided with Drying tunnel 3, double-roll type roller coating machine 4, tunnel like baking oven 5;
Described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, the rear end of its unwinding and rewinding machine A1 is placed with cleaning machine 2, the rear end of cleaning machine 2 is placed with Drying tunnel 3, the rear end of Drying tunnel 3 is placed with double-roll type roller coating machine 4, the rear end of double-roll type roller coating machine 4 is placed with tunnel like baking oven 5, the rear end of tunnel like baking oven 5 is placed with unwinding and rewinding machine B6, its tunnel like baking oven 5 is fastenedly connected by fastening piece by pipeline and gas blower with Drying tunnel 3, flow to Drying tunnel 3 with waste heat, its unwinding and rewinding machine A1 with tunnel like baking oven 5, cleaning machine 2, Drying tunnel 3, double-roll type roller coating machine 4, tunnel like baking oven 5, unwinding and rewinding machine B6 places in the mode that is straight line from front to back, and by processed aluminium foil from front to back by constituting the continuous production line apparatus.
Described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, the unwinding and rewinding machine shape structure that described unwinding and rewinding machine A1, unwinding and rewinding machine B6 are general for market purchases, described cleaning machine 2 is purchased general cleaning machine shape structure for market, described Drying tunnel 3 is for being provided with the tunnel-like structures of thermal insulation layer, described double-roll type roller coating machine 4 is the double-roll type roller coating machine shape structure in the above-described roller coat product line device, and described tunnel like baking oven 5 is the tunnel like baking oven shape structure in the above-described roller coat product line device.
Embodiment four
On the concrete enforcement basis of embodiment one, two, three, below in conjunction with Figure of description, " the utilizing the production method of roller coat product line device to aluminium foil roller coat vitreous enamel " among the present invention is described in detail.Shown in Figure of description 5:
A kind of production method of utilizing the roller coat product line device to aluminium foil roller coat vitreous enamel, use above-described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, aluminium foil is emitted from described unwinding and rewinding machine A1, after described cleaning machine 2, Drying tunnel 3, double-roll type roller coating machine 4, tunnel like baking oven 5, be installed on the described unwinding and rewinding machine B6, press following operation steps:
1., put paper tinsel: use described unwinding and rewinding machine A1 aluminium foil is released;
2., clean: use 2 pairs of aluminium foils of described cleaning machine and clean;
3., oven dry: use described Drying tunnel 3 with the aluminium foil oven dry, the heat of its oven dry is from the waste heat of described tunnel like baking oven 5;
4., roller coat: use the roller coat that 4 pairs of aluminium foils of described double-roll type roller coating machine are implemented vitreous enamel;
5., baking: use the aluminium foil that described tunnel like baking oven 5 pair rollers coat vitreous enamel and toast;
6., receive paper tinsel: use described unwinding and rewinding machine B6 to collecting in the mode that is rolled into web-like through the aluminium foil of cleaning, oven dry, roller coat vitreous enamel, baking.
After the invention process finishes, carried out the test of examination row,, obtained the good result of expection through certification test.
The above is preferred embodiment of the present invention only, is not that the present invention is done any pro forma restriction; The those of ordinary skill of all industry, but all shown in the by specification accompanying drawing and the above, and implement the present invention swimmingly; But all those skilled in the art in not breaking away from the technical solution of the present invention scope, when can utilizing the above technology contents that discloses, and a little change of making, modify the equivalent variations with differentiation, are equivalent embodiment of the present invention; Simultaneously, all foundations essence technology of the present invention all still belongs in the scope of technical scheme of the present invention change, modification and the differentiation etc. of any equivalent variations that above embodiment did.
Claims (9)
1. the double-roll type roller coating machine in the roller coat product line device is characterized in that: mainly by frame plate (401), support (402), motor (403), reduction box (404), snub pulley (405), on be coated with roller (406), tensioner (407), wheel box (408), coupling shaft (409), vertical adjustment part (4010), adjust roller (4011), tightener sprocket (4012), backplate (4013) constitute;
Double-roll type roller coating machine in the described roller coat product line device, its frame plate (401) and support (402) welding, its frame plate (401) and motor (403), reduction box (404), tensioner (407), wheel box (408), backplate (4013) is fastenedly connected by fastening piece, its frame plate (401) and snub pulley (405), on be coated with roller (406), adjusting roller (4011) all connects by bearing is alive, the output shaft of its motor (403) is connected with the input shaft flange of reduction box (404), the sprocket wheel that connects with key on its reduction box (404) output shaft with on be coated with the sprocket wheel that is connected with key on the roller (406) and connect by chain engages, being coated with roller (406) on it is upward upward connected by chain engages by the bearing sprocket wheel that is connected alive by bearing tightener sprocket (4012) that connects alive and tensioner (407), being coated with roller (406) on it upward upward is connected in the mode that meshes with the gear that key is connected with adjustment roller (4011) with the gear that key connects, it is adjusted roller (4011) and is fastenedly connected by fastening piece with the lower end of vertical adjustment part (4010), live with the output shaft screw thread of wheel box (408) lower end and be connected in the upper end of its vertical adjustment part (4010), the two ends with coupling shaft (409) between the horizontal output shaft of two wheel box (408) are connected by flange respectively.
2. the double-roll type roller coating machine in the roller coat product line device according to claim 1, it is characterized in that: described frame plate (401) is the flute profile platy structure, described support (402) is a crossbeam shape structure, described motor (403) is purchased general motor shape structure for market, described reduction box (404), wheel box (408) is market and purchases and general wheel box shape structure, described snub pulley (405), on be coated with roller (406), adjust roller (4011) and be roller shape structure, described tensioner (407) connects the U-shaped frame for the tension spring, be connected with the structure of chain colyliform on the U-shaped frame by bearing work, described coupling shaft (409) is an axle shape structure, described vertical adjustment part (4010) is the L platy structure of oppositely placing, the transverse slat of this L plate is provided with screw thread, described tightener sprocket (4012) is a chain colyliform structure, and described backplate (4013) is a platy structure.
3. the double-roll type roller coating machine in the roller coat product line device according to claim 1, it is characterized in that: described frame plate (401), backplate (4013), wheel box (408), vertical adjustment part (4010) is both sides respectively one, described snub pulley (405), on be coated with roller (406), adjust roller (4011) and all respectively be two.
4. the tunnel like baking oven in the roller coat product line device is characterized in that: mainly be made of main frame (501), inner housing (502), body skin (503), thermal insulation layer (504), maintenance window (505), air spring (506), supporter (507), radiator tube (508), Qianmen, back door;
Tunnel like baking oven in the described roller coat product line device, its main frame (501) and inner housing (502), inner housing (502) and body skin (503), inner housing (502) all welds with supporter (507), be connected in the mode of filling with thermal insulation layer (504) between its inner housing (502) and the body skin (503), the upper end of its body skin (503) and air spring (506), the lower end of air spring (506) and maintenance window (505), the upper end of maintenance window (505) and body skin (503) pass through hinge, the upper surface of supporter (507) is connected in the fastening mode by fastening piece with radiator tube (508), the front end and the Qianmen of its inner housing (502) and body skin (503), the rear end of inner housing (502) and body skin (503) all is connected in the fastening mode by fastening piece by hinge with the back door.
5. the tunnel like baking oven in the roller coat product line device according to claim 4, it is characterized in that: described main frame (501) is rectangular frame body shape structure, described inner housing (502), body skin (503), thermal insulation layer (504) is rectangular tubular structure, described maintenance window (505), the Qianmen, the back door is rectangular platy structure, described Qianmen, all be provided with by aluminium foil on the back door and walk and the slit passed through in horizontal mode, described air spring (506) is purchased general air spring shape structure for market, described supporter (507) is a crossbeam shape structure, and described radiator tube (508) is purchased general radiation tubular structure for market.
6. the tunnel like baking oven in the roller coat product line device according to claim 4, it is characterized in that: described maintenance window (505), air spring (506) all respectively are two, described supporter (507) is the 2-30 root, it is 3-15 that described every supporter (507) is gone up the radiator tube (508) that connects, the slit that is provided with on described Qianmen, the back door all is higher than the height of the radiator tube (508) that is connected on the supporter (507), and the bottom of the tunnel like baking oven in the described roller coat product line device is provided with and is connected with feet.
7. one kind with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, comprise unwinding and rewinding machine A (1), cleaning machine (2), unwinding and rewinding machine B (6), it is characterized in that: also mainly be provided with Drying tunnel (3), double-roll type roller coating machine (4), tunnel like baking oven (5);
Described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, the rear end of its unwinding and rewinding machine A (1) is placed with cleaning machine (2), the rear end of cleaning machine (2) is placed with Drying tunnel (3), the rear end of Drying tunnel (3) is placed with double-roll type roller coating machine (4), the rear end of double-roll type roller coating machine (4) is placed with tunnel like baking oven (5), the rear end of tunnel like baking oven (5) is placed with unwinding and rewinding machine B (6), its tunnel like baking oven (5) is fastenedly connected by fastening piece by pipeline and gas blower with Drying tunnel (3), flow to Drying tunnel (3) with waste heat, its unwinding and rewinding machine A (1) with tunnel like baking oven (5), cleaning machine (2), Drying tunnel (3), double-roll type roller coating machine (4), tunnel like baking oven (5), unwinding and rewinding machine B (6) places in the mode that is straight line from front to back, and by processed aluminium foil from front to back by constituting the continuous production line apparatus.
8. according to claim 7 with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, it is characterized in that: described unwinding and rewinding machine A (1), unwinding and rewinding machine B (6) purchases general unwinding and rewinding machine shape structure for market, described cleaning machine (2) is purchased general cleaning machine shape structure for market, described Drying tunnel (3) is for being provided with the tunnel-like structures of thermal insulation layer, described double-roll type roller coating machine (4) is the double-roll type roller coating machine shape structure in the described roller coat product line device of claim 1, and described tunnel like baking oven (5) is the tunnel like baking oven shape structure in the described roller coat product line device of claim 4.
9. production method of utilizing the roller coat product line device to aluminium foil roller coat vitreous enamel, it is characterized in that: application rights requires 7 described with the roller coat product line device of roller coating machine to aluminium foil roller coat vitreous enamel, aluminium foil is emitted from described unwinding and rewinding machine A (1), through described cleaning machine (2), Drying tunnel (3), double-roll type roller coating machine (4), tunnel like baking oven (5) afterwards, be installed on the described unwinding and rewinding machine B (6), press following operation steps:
1., put paper tinsel: use described unwinding and rewinding machine A (1) aluminium foil is released;
2., clean: use described cleaning machine (2) aluminium foil is cleaned;
3., oven dry: use described Drying tunnel (3) with the aluminium foil oven dry, the heat of its oven dry is from the waste heat of described tunnel like baking oven (5);
4., roller coat: use described double-roll type roller coating machine (4) is implemented vitreous enamel to aluminium foil roller coat;
5., baking: use the aluminium foil that described tunnel like baking oven (5) pair roller coats vitreous enamel and toast;
6., receive paper tinsel: use described unwinding and rewinding machine B (6) to collecting in the mode that is rolled into web-like through the aluminium foil of cleaning, oven dry, roller coat vitreous enamel, baking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100006360A CN101215188B (en) | 2008-01-11 | 2008-01-11 | Double roll type roll coating machine in roller coat production line device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100006360A CN101215188B (en) | 2008-01-11 | 2008-01-11 | Double roll type roll coating machine in roller coat production line device |
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| CN101215188A true CN101215188A (en) | 2008-07-09 |
| CN101215188B CN101215188B (en) | 2010-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100006360A Expired - Fee Related CN101215188B (en) | 2008-01-11 | 2008-01-11 | Double roll type roll coating machine in roller coat production line device |
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| CN (1) | CN101215188B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995018A (en) * | 2011-11-08 | 2013-03-27 | 武汉中冶斯瑞普科技有限公司 | Flexible enamel coiled plate continuous production method |
| CN106423780A (en) * | 2016-10-28 | 2017-02-22 | 无锡龙翔印业有限公司 | Enamel ground coat baking device |
| CN106733413A (en) * | 2016-12-08 | 2017-05-31 | 滁州瑞林包装材料有限公司 | A kind of Key works Drug packing smears equipment with aluminium foil bonding coat |
| CN107385441A (en) * | 2017-07-26 | 2017-11-24 | 贵州省兴仁县荣凯五金搪瓷制品有限公司 | A kind of equipment of new and effective manufacture enamel |
| CN108421684A (en) * | 2018-02-28 | 2018-08-21 | 周雪松 | The manufacture craft of enamel cool-bag |
| CN113883882A (en) * | 2021-08-23 | 2022-01-04 | 茌平阳之光亲水箔有限公司 | Energy-saving and consumption-reducing system and method for hydrophilic foil processing |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2035658U (en) * | 1988-06-16 | 1989-04-12 | 顾关耀 | Dual-surface dual-colour applying device for coiled metal-sheet material |
| CN2112456U (en) * | 1992-01-14 | 1992-08-12 | 中国包装进出口总公司株洲包装厂 | Roller coating type applying device |
| CN2273398Y (en) * | 1996-10-25 | 1998-01-28 | 北京清华大学太阳能电子厂 | Tunnel type combined oven |
| CN2390704Y (en) * | 1999-09-27 | 2000-08-09 | 许福财 | Double roll synchronous gluing machine for plate surface coating |
| CN201154339Y (en) * | 2008-01-11 | 2008-11-26 | 蒋彩峰 | Double-roller type roller coater |
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2008
- 2008-01-11 CN CN2008100006360A patent/CN101215188B/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995018A (en) * | 2011-11-08 | 2013-03-27 | 武汉中冶斯瑞普科技有限公司 | Flexible enamel coiled plate continuous production method |
| CN106423780A (en) * | 2016-10-28 | 2017-02-22 | 无锡龙翔印业有限公司 | Enamel ground coat baking device |
| CN106733413A (en) * | 2016-12-08 | 2017-05-31 | 滁州瑞林包装材料有限公司 | A kind of Key works Drug packing smears equipment with aluminium foil bonding coat |
| CN107385441A (en) * | 2017-07-26 | 2017-11-24 | 贵州省兴仁县荣凯五金搪瓷制品有限公司 | A kind of equipment of new and effective manufacture enamel |
| CN107385441B (en) * | 2017-07-26 | 2024-03-05 | 贵州省兴仁县荣凯五金搪瓷制品有限公司 | Equipment for manufacturing enamel |
| CN108421684A (en) * | 2018-02-28 | 2018-08-21 | 周雪松 | The manufacture craft of enamel cool-bag |
| CN113883882A (en) * | 2021-08-23 | 2022-01-04 | 茌平阳之光亲水箔有限公司 | Energy-saving and consumption-reducing system and method for hydrophilic foil processing |
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|---|---|
| CN101215188B (en) | 2010-08-11 |
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