CN107378507A - Aviation part digital control processing production line - Google Patents
Aviation part digital control processing production line Download PDFInfo
- Publication number
- CN107378507A CN107378507A CN201710579458.0A CN201710579458A CN107378507A CN 107378507 A CN107378507 A CN 107378507A CN 201710579458 A CN201710579458 A CN 201710579458A CN 107378507 A CN107378507 A CN 107378507A
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- Prior art keywords
- control processing
- station
- digital control
- frock
- digital
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/64—Movable or adjustable work or tool supports characterised by the purpose of the movement
- B23Q1/66—Worktables interchangeably movable into operating positions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/088—Work-clamping means other than mechanically-actuated using vacuum means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to a kind of aviation part digital control processing production line, sets frock assembly station on ground, horizontal digital-control machining center is set on several linearly symmetrical digital control processing stations of the both sides of frock assembly station, digital control processing station；In the top of digital control processing station and frock assembly station, one truss run through is set, truss is provided with mobile boom hoisting, central control server is provided with the outside of digital control processing station, controls each horizontal digital-control machining center and boom hoisting position to change respectively by system command.The production line is lifted using truss, the time for making full use of digital control processing to be assembled with part in frock, rational allocation numerical control device, solve the problems, such as that aviation part is wide in variety, batch is small to be difficult to have enough to meet the need in intelligent production line, realize the production line of production and processing installation digital automation, operating efficiency is not only improved, and reduces staffing, reduces operating error.
Description
Technical field
The present invention relates to a kind of aviation part digital control processing production line, belongs to aviation High-speed Computer number control manufacturing batch production neck
Domain.
Background technology
The greatest problem that restriction aeronautical product field of machining forms complete intelligent production line at present is exactly aviation part
It is wide in variety, small in batches.For these reasons, in aeronautical product field of machining, it is difficult to by using shapes such as robot, row framves
Crawl, absorption of the formula to multinomial part are had enough to meet the need in whole production line.So it is difficult to formed as automobile and mobile phone industry big
Scale full-automation production line.
The processing of aeronautical product part at present uses external programming, the side of each one machining center of numerical control operation
Formula.It is excessive so to result in the leading time, and machining center effective run time has a large amount of artificial behaviour less than 40%
Hidden danger of quality caused by slipping up.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of aviation part digital control processing production line, the production line uses purlin
Frame lifts, and the time for making full use of digital control processing to be assembled with part in frock, rational allocation numerical control device, solves aviation zero
Part is wide in variety, the life of digital automation is installed in small the problem of being difficult to have enough to meet the need in intelligent production line, realization production and processing in batches
Producing line, operating efficiency is not only improved, and reduce staffing, reduce operating error.
To solve problem above, concrete technical scheme of the invention is as follows：A kind of aviation part digital control processing production line,
Ground sets frock assembly station, in several linearly symmetrical digital control processing stations of the both sides of frock assembly station, number
Control and horizontal digital-control machining center is set on processing stations；One is set in the top of digital control processing station and frock assembly station to pass through
The truss worn, truss are provided with mobile boom hoisting, are provided with central control server in the outside of digital control processing station, pass through
System command controls each horizontal digital-control machining center and boom hoisting position to change respectively.
Three coordinate measurement machines are provided with the straight line where digital control processing station.
Described frock assembly station quantity is three, middle main assembly station, and both sides are respectively to spread assistant engineer position.
Aviation part system operation methods are processed using production line, it is characterised in that comprise the following steps：
1）By CNC program, the tool position in tool magazine is arranged on MES manufacturing enterprises production process according to technological procedure requirement and performed
In system；
2）Mounting tool：The accommodating tool fixture on main assembly station, and parts to be processed is positioned on frock clamp, frock
Fixture controls boom hoisting to be lifted into secondary station together with fitting turnover normotopia；And continue clamping on main assembly station
Other set part to be processed is on corresponding frock clamp；
3）Lifting is in place：When there is idle digital control processing station, and detect in secondary station with clamping frock clamp
After part, boom hoisting is controlled by central control server, ready frock clamp is transported to idle number together with part
Control processing stations on, and by operator confirm position it is errorless after, boom hoisting is operated by central control server and falls frock, by
System program verifies flatness, perpendicularity and setting origin automatically；
4）Process part：By central control server system self-closing safety door, transferred in MES system and corresponding part hair
Expect the procedure of setting and start to process；Observe during processing, in MES system the machining state of part, cutter
Abrasion situation, cut shown in the but liquid state of cooling and spindle motor loading condition and center display screen machining center complete it is remaining when
Between and machining state, completed by remote monitoring system；
5）After machining center completion and voice system prompting are shown in the center display screen of central control server, operating system is certainly
Dynamic to open safety door, part is transported to three coordinate detection machines and detected, controlled again after detection by control boom hoisting
Device for hoisting is transported to main assembly station from three coordinates detection seat in the plane, unloads part；
6）Confirm whether the part that main assembly station unloads continues next process, if it is desired, main assembly station is from new clamping
Part, part is transported to paving assistant engineer's bit platform by boom hoisting, and is waited and being transplanted on the digital control processing station that would sit idle for, weight
Multiple step 3）~5）, until whole part completion of processing.
Described frock clamp is interchangeable vacuum platform, and horizontal digital-control machining center is provided with and interchangeable mutually vacuum is put down
The positioner and forced locking device of platform.
The aviation part digital control processing production line uses linear distributing digital control processing station, is easy to upper truss to carry out
Lifting, the turn around time of part the entire production line is improved, while frock assembly station is set in centre, so that and frock clamp
The part assembled can be lifted once, and be accurately positioned, and save the time of Digit Control Machine Tool Set and Positioning early stage, therefore be improved
Overall production efficiency.
Straight line where digital control processing station is provided with three coordinate measurement machines, after a numerical control processing stations, it is necessary to
Detected on to three coordinate measurement machines, so as to ensure the qualification rate of part.
Frock assembly station quantity is three, middle main assembly station, and both sides are respectively to spread assistant engineer position, in order to frock
After fixture and component assembly are good, awaited orders in secondary station, and main assembly station continues clamping another part, so as to significantly carry
The clamping efficiency of high part, and the time of digital control processing is not take up, so as to further improve processing efficiency.
Production line processing aviation part system operation methods use above-mentioned steps, will be to be processed by main Operational preparation station
Then parts fixation is completed part to be processed by the mode of the hanged vacuum processing platform of Lift-on/Lift-off System and existed on vacuum processing platform
Turnover in whole production line, so as to solve, aviation part is wide in variety, batch is small is difficult to what is had enough to meet the need in intelligent production line
Problem.
The machining center is specific customization, no stationary work-table face, it is desirable to equipment have have between vacuum processing platform it is fixed
Position device and forced locking device, and have good interchangeability between each machining center and each vacuum processing platform.
Frock clamp is interchangeable vacuum platform, and horizontal digital-control machining center is provided with and interchangeable vacuum platform is determined
Position device and forced locking device, the expense of frock is saved, while interchangeable vacuum platform positioning precision is high, ensures adding for part
Working medium amount.
Brief description of the drawings
Fig. 1 is the top view of aviation part digital control processing production line.
Fig. 2 is the front view of aviation part digital control processing production line.
Fig. 3 is single digital control processing station working state schematic representation.
Fig. 4 is frock assembly station structural representation.
Embodiment
As shown in figure 1, a kind of aviation part digital control processing production line, sets frock assembly station 2 on ground, is filled in frock
Several linearly symmetrical digital control processing stations 1 of both sides with station 2, horizontal digital-control is set to add on digital control processing station 1
Work center, the horizontal digital-control machining center is without stationary work-table face, it is desirable to which equipment has and has positioning between interchangeable mutually vacuum platform
Device and forced locking device, and have good interchangeability between each machining center and each vacuum processing platform, it is each so as to realize
The clamping of specification part；In the top of digital control processing station 1 and frock assembly station 2, one truss run through 3, truss 3 are set
Mobile boom hoisting 5 is provided with, central control server 4 is provided with the outside of digital control processing station 1, passes through system command point
Each horizontal digital-control machining center and boom hoisting position is not controlled to change.
Three coordinate measurement machines 6 are provided with the straight line where digital control processing station 1, part is completed whole in numerical control machining center
It is individual need manufacturing procedure after, directly detected on three coordinate measurement machines, so as to ensure that the quality of product, avoid Same Part
There is identical mistake in same process, that is, ensure the ex factory pass rate of part.
The described quantity of frock assembly station 2 is three, middle main assembly station 21, and both sides are respectively to spread assistant engineer position
22, main assembly station 21 is used to carry out part in frock assembly or disassembly, and the part assembled is transferred into paving assistant engineer
Position 22 on, wait it is to be processed, wherein main assembly station 21 use automatic turning platform, it is parallel to the ground, it is easy to setup and dismounting zero
Part, 90 degree of upsets of the part assembled, so as to realize vertical lifting, paving assistant engineer position 22 is directly landed in, is waited to be processed.Truss 3
Paving assistant engineer position 22 is sling to horizontal digital-control machining center, and passes through positioner and forced locking device positioning and locking.
Aviation part system operation methods are processed using production line, comprised the following steps：
1）By CNC program, the tool position in tool magazine is arranged on MES manufacturing enterprises production process according to technological procedure requirement and performed
In system, the entire production line includes remote operating system, remote monitoring system by MES manufacturing enterprises production process execution system
System, production data acquisition system, intelligent production plan arrangement and Real time optimal dispatch system, speech prompting system, so as to realize
Overall automatic production line；
2）Mounting tool：The accommodating tool fixture on main assembly station 21, and parts to be processed is positioned on frock clamp
Main assembly station 21 is provided with benchmark centering control device, it is possible to achieve exact position of the part on frock clamp, so as to save
The processing step of origin is looked for when saving processing part, then frock clamp is together with fitting turnover normotopia, and controls boom hoisting 5 to lift
Onto secondary station 22；And continue clamping other set part to be processed frock clamp corresponding on main assembly station 21
On；
3）Lifting is in place：When there is idle digital control processing station 1, and detect that there is clamping frock clamp in secondary station 22
Part after, boom hoisting 5 is controlled by central control server 4, ready frock clamp is transported to together with part idle
Digital control processing station 1 on, and by operator confirm position it is errorless after, boom hoisting is operated by central control server and falls work
Dress, flatness, perpendicularity and setting origin are verified by system program automatically；
4）Process part：By central control server system self-closing safety door, transferred in MES system and corresponding part hair
Expect the procedure of setting and start to process；Observe during processing, in MES system the machining state of part, cutter
Abrasion situation, cut shown in the but liquid state of cooling and spindle motor loading condition and center display screen machining center complete it is remaining when
Between and machining state, completed by remote monitoring system；
5）After machining center completion and voice system prompting are shown in the center display screen of central control server, operating system is certainly
Dynamic to open safety door, part is transported to three coordinate detection machines 5 and detected, controlled again after detection by control boom hoisting 5
Boom hoisting 5 is transported to main assembly station 21 for 5 from three coordinate detection machines, unloads part；
Confirm whether the part that main assembly station 21 unloads continues next process, if it is desired, main assembly station 21 is from new clothes
Part is pressed from both sides, part is transported to paving assistant engineer bit platform 22 by boom hoisting, and waits the digital control processing station 1 that is transplanted on and would sit idle for
On, repeat step 3）~5）, until whole part completion of processing.
Claims (5)
- A kind of 1. aviation part digital control processing production line, it is characterised in that：On ground, frock assembly station is set（2）, in frock Assembly station（2）Several linearly symmetrical digital control processing stations of both sides（1）, digital control processing station（1）Upper set is crouched Formula numerical control machining center；In digital control processing station（1）With frock assembly station（2）Top set a truss run through（3）, Truss（3）It is provided with mobile boom hoisting（5）, in digital control processing station（1）Outside be provided with central control server（4）, Each horizontal digital-control machining center and boom hoisting position is controlled to change respectively by system command.
- 2. aviation part digital control processing production line as claimed in claim 1, it is characterised in that：In digital control processing station（1）Institute Straight line on be provided with three coordinate measurement machines（6）.
- 3. aviation part digital control processing production line as claimed in claim 1 or 2, it is characterised in that：Described frock assembler Position（2）Quantity is three, middle main assembly station（21）, both sides are respectively to spread assistant engineer position（22）.
- 4. using production line as claimed in claim 3 processing aviation part system operation methods, it is characterised in that including following Step：1）By CNC program, the tool position in tool magazine is arranged on MES manufacturing enterprises production process according to technological procedure requirement and performed In system；2）Mounting tool：In main assembly station（21）Upper accommodating tool fixture, and parts to be processed is positioned on frock clamp, Frock clamp controls boom hoisting together with fitting turnover normotopia（5）It is lifted into secondary station（22）On；And in main assembly station （21）The upper clamping other set part to be processed that continues is to corresponding frock clamp；3）Lifting is in place：When there is idle digital control processing station（1）, and detect secondary station（22）It is upper that there is clamping frock After the part of fixture, by central control server（4）Control boom hoisting（5）, ready frock clamp is defeated together with part It is sent to idle digital control processing station（1）On, and by operator confirm position it is errorless after, lifting is operated by central control server Device falls frock, and flatness, perpendicularity and setting origin are verified automatically by system program；4）Process part：By central control server system self-closing safety door, transferred in MES system and corresponding part hair Expect the procedure of setting and start to process；Observe during processing, in MES system the machining state of part, cutter Abrasion situation, cut shown in the but liquid state of cooling and spindle motor loading condition and center display screen machining center complete it is remaining when Between and machining state, completed by remote monitoring system；5）After machining center completion and voice system prompting are shown in the center display screen of central control server, operating system is certainly It is dynamic to open safety door, control boom hoisting（5）Part is transported to three coordinate detection machines（5）Detected, after detection again Control boom hoisting（5）From three coordinate detection machines（5）Position is transported to main assembly station（21）, unload part；6）Confirm main assembly station（21）Whether the part unloaded continues next process, if it is desired, main assembly station（21） From new clamping parts, part is transported to paving assistant engineer's bit platform by boom hoisting（22）, and wait the numerical control that is transplanted on and would sit idle for Processing stations（1）On, repeat step 3）~5）, until whole part completion of processing.
- 5. processing aviation part system operation methods as claimed in claim 3, it is characterised in that：Described frock clamp is can Vacuum platform is exchanged, and horizontal digital-control machining center is provided with and the interchangeable mutually positioner of vacuum platform and auto lock are filled Put.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710579458.0A CN107378507B (en) | 2017-07-17 | 2017-07-17 | Aviation part numerical control processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710579458.0A CN107378507B (en) | 2017-07-17 | 2017-07-17 | Aviation part numerical control processing production line |
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| CN107378507A true CN107378507A (en) | 2017-11-24 |
| CN107378507B CN107378507B (en) | 2019-04-26 |
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| CN201710579458.0A Active CN107378507B (en) | 2017-07-17 | 2017-07-17 | Aviation part numerical control processing production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202388A (en) * | 2019-05-17 | 2019-09-06 | 成都飞机工业（集团）有限责任公司 | A kind of small size part automatic production line and production method |
| CN110587343A (en) * | 2019-10-08 | 2019-12-20 | 中国航空工业集团公司洛阳电光设备研究所 | Tool clamp capable of being replaced and installed quickly and using method thereof |
| CN111347315A (en) * | 2020-04-09 | 2020-06-30 | 陈文君 | Polishing device suitable for large metal casting and using method thereof |
| CN111890264A (en) * | 2020-08-27 | 2020-11-06 | 浙江东精智能装备有限公司 | Rotor finish machining detection system and detection method |
| CN112496766A (en) * | 2020-11-12 | 2021-03-16 | 浙江泰鸿万立科技股份有限公司 | Automatic production line system for vehicle body parts |
| CN113385957A (en) * | 2021-06-01 | 2021-09-14 | 东莞长盈精密技术有限公司 | Clamping jig and machining method |
| CN114770133A (en) * | 2021-12-20 | 2022-07-22 | 重庆长安工业(集团)有限责任公司 | Flexible automatic manufacturing system for plate parts |
| CN115156925A (en) * | 2022-07-29 | 2022-10-11 | 中国电子科技集团公司第三十八研究所 | Small-size flexible precision finishing production line |
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| CN110587343A (en) * | 2019-10-08 | 2019-12-20 | 中国航空工业集团公司洛阳电光设备研究所 | Tool clamp capable of being replaced and installed quickly and using method thereof |
| CN111347315A (en) * | 2020-04-09 | 2020-06-30 | 陈文君 | Polishing device suitable for large metal casting and using method thereof |
| CN111890264A (en) * | 2020-08-27 | 2020-11-06 | 浙江东精智能装备有限公司 | Rotor finish machining detection system and detection method |
| CN111890264B (en) * | 2020-08-27 | 2023-11-24 | 浙江东精智能装备有限公司 | Rotor finish machining detection system and detection method |
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| CN113385957A (en) * | 2021-06-01 | 2021-09-14 | 东莞长盈精密技术有限公司 | Clamping jig and machining method |
| CN114770133A (en) * | 2021-12-20 | 2022-07-22 | 重庆长安工业(集团)有限责任公司 | Flexible automatic manufacturing system for plate parts |
| CN115156925A (en) * | 2022-07-29 | 2022-10-11 | 中国电子科技集团公司第三十八研究所 | Small-size flexible precision finishing production line |
| CN115156925B (en) * | 2022-07-29 | 2023-05-16 | 中国电子科技集团公司第三十八研究所 | Small-size flexible precision machining production line |
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