CN209590628U - Component lamination process abnormality processing system - Google Patents
Component lamination process abnormality processing system Download PDFInfo
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- CN209590628U CN209590628U CN201821641608.2U CN201821641608U CN209590628U CN 209590628 U CN209590628 U CN 209590628U CN 201821641608 U CN201821641608 U CN 201821641608U CN 209590628 U CN209590628 U CN 209590628U
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- China
- Prior art keywords
- lamination
- cavity
- component
- monitoring module
- plc controller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses a kind of component lamination process abnormality processing systems, including at least one component lamination assembly line, for controlling the PLC controller of corresponding component lamination the flow work, with the monitoring module of PLC controller electrical connection and the alarm module being connect with monitoring module, it is connected by monitoring module with the PLC controller of control layer compressor operation, and monitor the first cavity of laminating machine and the lamination commencing signal of the second cavity and lamination end signal, obtain the lamination times actual value of each cavity, and it is compared with the lamination times preset value of setting, confirm whether laminate flows out laminating machine cavity in time, if flowing out not in time, then alarm is issued in time to mobile phone terminal or computer terminal etc..The utility model not only ensure that timeliness and accuracy, avoid due to component damages to enterprises' loss, and save the human cost of enterprise.
Description
Technical field
The utility model relates to photovoltaic module manufacturing technology fields, and in particular to a kind of component lamination process abnormality processing system
System.
Background technique
With the manufacturing intensified competition of photovoltaic module, improving the degree of automation reduces component production cost as this field
A kind of development trend.Photovoltaic module manufacturing industry is started late in China, and automation equipment is still immature, many abnormal conditions
It handles and not perfect, if component laminator is when component delay occurs in assembly line, the component for having completed lamination can not flow in time
Laminating machine cavity out causes component to damage.Currently, needing to arrange phase in order to avoid occurring can be handled in time when lamination is abnormal
Answer personnel in each process inspection, this way not can guarantee timeliness and accuracy not only, while also have more human cost.
Summary of the invention
The goal of the invention of the utility model is to provide a kind of component lamination process abnormality processing system, can replace and manually patrol
The real-time monitoring and prompting of laminating process exception are realized in inspection, not only ensure that timeliness and accuracy, are avoided due to component damages
To enterprises' loss, and save the human cost of enterprise.
To achieve the above object of the invention, the technical solution adopted in the utility model is: a kind of component lamination process exception
Reason system, PLC controller including at least one component lamination assembly line, for controlling corresponding component lamination the flow work,
With the monitoring module of PLC controller electrical connection and the alarm module being connect with monitoring module.
In above-mentioned technical proposal, the component lamination assembly line includes component laminator and is set in sequence in component lamination
The first cavity and the second cavity on machine.
In above-mentioned technical proposal, a router is equipped between the PLC controller and monitoring module.
In above-mentioned technical proposal, the monitoring module is ac server.
In above-mentioned technical proposal, wireless communication module is integrated on the monitoring module, the monitoring module is through channel radio
Letter module is connect with alarm module.
In above-mentioned technical proposal, the alarm module is mobile phone terminal and/or computer terminal.
Since above-mentioned technical proposal is used, the utility model has the advantage that compared with prior art
The utility model is applied to ac server to monitor photovoltaic module whether flow out layer in time in laminating process for the first time
Press cavity by being connected with the PLC controller of control layer compressor operation, and monitors the first cavity and the second cavity of laminating machine
Lamination commencing signal and lamination end signal, obtain the lamination times actual value of each cavity, and pre- with the lamination times of setting
If value is compared, whether confirmation laminate flows out laminating machine cavity in time, if flowing out not in time, to mobile phone terminal or computer
Terminal etc. issues alarm in time, not only ensure that timeliness and accuracy, avoids due to component damages to enterprises' loss, Er Qiejie
The human cost of enterprise is saved.
Detailed description of the invention
Fig. 1 is the system structure diagram of the utility model embodiment one.
Fig. 2 is the system flow chart of work methods of the utility model embodiment one.
Wherein: 1, PLC controller；2, monitoring module；3, component laminator；4, the first cavity；5, the second cavity；6, it routes
Device；7, mobile phone terminal；8, computer terminal；9, photovoltaic module.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and embodiments:
Embodiment one:
Shown in Figure 1, a kind of component lamination process abnormality processing system, including at least one pair of photovoltaic module 9 carry out
The component lamination assembly line of lamination, the PLC controller 1 for controlling corresponding component lamination the flow work and PLC controller electricity
The monitoring module 2 of connection and the alarm module being connect with monitoring module.
In the present embodiment, the component lamination assembly line includes component laminator 3 and is set in sequence in component laminator
On the first cavity 4 and the second cavity 5.
In the present embodiment, a router 6 is equipped between the PLC controller and monitoring module.
In the present embodiment, the monitoring module is ac server.Wherein, the ac server is accessed with ICP/IP protocol
Workshop local area network realizes real-time, interactive by the PLC controller of router and each component lamination assembly line, obtains each laminating machine
The working condition of upper each cavity.
In the present embodiment, wireless communication module is integrated on the monitoring module, the monitoring module is through radio communication mold
Block is connect with alarm module.Wherein, the wireless communication module can select bluetooth module or GPRS communication module.
In the present embodiment, it can also be that other are expansible that the alarm module, which is mobile phone terminal 7 and/or computer terminal 8,
Mobile terminal device.
Shown in Figure 2, the system of the utility model includes the following steps: in specific works
Step 1: when setting the lamination of the first cavity and the second cavity on each component lamination assembly line in ac server
Between preset value, wherein the lamination times preset value is since needed for terminating component lamination to component lamination and flow out in time
Time；
Step 2: enabling, ac server monitors the first cavity layer pressure commencing signal respectively and the second cavity layer presses off beginning letter
Number；
Step 3: monitoring the first cavity lamination end signal and the lamination of the second cavity respectively using ac server terminates letter
Number；
Step 4: being calculated according to the first cavity layer pressure commencing signal and the first cavity lamination end signal that monitor
First cavity lamination times actual value；According to the second cavity layer pressure commencing signal and the second cavity lamination end signal monitored
The second cavity lamination times actual value is calculated；
Step 5: comparing the first cavity lamination times actual value and the first cavity lamination times preset value, if the first cavity
Lamination times actual value is greater than the first cavity lamination times preset value, then the first cavity inner assembly does not flow out, controls alarm module
Alarm is issued, otherwise repeats step 2 to four；Compare the second cavity lamination times actual value and the second cavity lamination times are default
Value, if the second cavity lamination times actual value is greater than the second cavity lamination times preset value, the second cavity inner assembly does not flow out,
It controls alarm module and issues alarm, otherwise repeat step 2 to four, be sent to mobile phone terminal or computer especially by wechat interface
In the wechat platform of terminal.
In the utility model, lamination commencing signal and lamination end signal pass through calling MES interface and are uploaded.
In the present embodiment, in the step 2, if starting to be laminated in the first cavity, three are entered step, otherwise repeats to walk
Rapid two；If starting to be laminated in the second cavity, three are entered step, otherwise repeatedly step 2.
In the present embodiment, in the step 3, if lamination terminates in the first cavity, four are entered step, otherwise repeats to walk
Rapid three；If lamination terminates in the second cavity, four are entered step, otherwise repeatedly step 3.
As optimization, the utility model is when monitoring that component fails to flow out in time, in addition in time to mobile phone terminal or electricity
Brain terminal issues outside alarm, can also suspend the work of respective chamber simultaneously, prevent from causing further to damage to component.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.A variety of modifications of above-described embodiment will be readily apparent to those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to above-described embodiment shown in this article, and is to fit to and principles disclosed herein
The widest scope consistent with features of novelty.
Claims (5)
1. a kind of component lamination process abnormality processing system, it is characterised in that: including at least one component lamination assembly line, be used for
The PLC controller for controlling corresponding component lamination the flow work, the monitoring module being electrically connected with PLC controller and with monitor mould
The alarm module of block connection；
The component lamination assembly line includes component laminator and the first cavity being set in sequence on component laminator and
Two cavitys.
2. component lamination process abnormality processing system according to claim 1, it is characterised in that: the PLC controller with
A router is equipped between monitoring module.
3. component lamination process abnormality processing system according to claim 1, it is characterised in that: the monitoring module is
Ac server.
4. component lamination process abnormality processing system according to claim 1, it is characterised in that: collect on the monitoring module
At there is wireless communication module, the monitoring module is connect through wireless communication module with alarm module.
5. component lamination process abnormality processing system according to claim 1, it is characterised in that: the alarm module is hand
Machine terminal and/or computer terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821641608.2U CN209590628U (en) | 2018-10-10 | 2018-10-10 | Component lamination process abnormality processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821641608.2U CN209590628U (en) | 2018-10-10 | 2018-10-10 | Component lamination process abnormality processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209590628U true CN209590628U (en) | 2019-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821641608.2U Active CN209590628U (en) | 2018-10-10 | 2018-10-10 | Component lamination process abnormality processing system |
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| Country | Link |
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| CN (1) | CN209590628U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108873855A (en) * | 2018-10-10 | 2018-11-23 | 协鑫集成科技股份有限公司 | Component lamination process abnormality processing system and method |
| CN113442553A (en) * | 2021-07-05 | 2021-09-28 | 晶澳（邢台）太阳能有限公司 | Photovoltaic laminated assembly dislocation monitoring method and system |
-
2018
- 2018-10-10 CN CN201821641608.2U patent/CN209590628U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108873855A (en) * | 2018-10-10 | 2018-11-23 | 协鑫集成科技股份有限公司 | Component lamination process abnormality processing system and method |
| CN113442553A (en) * | 2021-07-05 | 2021-09-28 | 晶澳（邢台）太阳能有限公司 | Photovoltaic laminated assembly dislocation monitoring method and system |
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