CN107377951A - A kind of production unit broken disconnected wheel hub automatically and pour ear - Google Patents
A kind of production unit broken disconnected wheel hub automatically and pour ear Download PDFInfo
- Publication number
- CN107377951A CN107377951A CN201710747592.7A CN201710747592A CN107377951A CN 107377951 A CN107377951 A CN 107377951A CN 201710747592 A CN201710747592 A CN 201710747592A CN 107377951 A CN107377951 A CN 107377951A
- Authority
- CN
- China
- Prior art keywords
- robot
- ear
- production unit
- pour
- flow line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000002699 waste material Substances 0.000 claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims abstract description 11
- 230000004807 localization Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 238000004891 communication Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
A kind of production unit broken disconnected wheel hub automatically and pour ear, by protective fence（1）, loading and unloading material flow line（2）, pour ear servo identification localization machine（3）, automatic waste discharge material equipment（4）, ash can（5）, robot（6）, pour ear breaker（7）And control cabinet（8）Composition, production unit is by protective fence（1）All around around loading and unloading material flow line（2）Provided with charging aperture and discharging opening, ear servo identification localization machine is poured（3）It is located at loading and unloading material flow line（2）Middle part, automatic waste discharge material equipment（4）It is connected with ash can（5）, it is located at two and pours ear breaker（7）Side, robot system（6）Run in production unit, control cabinet（8）It is located at the side of production unit.The present invention, a robot can match somebody with somebody two breakers simultaneously, effectively grasp productive temp, substantially increased production efficiency, the heavy production work of thorough liberation people.
Description
Technical field
The invention belongs to parts industry wheel hub casting technology field, is related in wheel hub casting process and breaks disconnected wheel hub automatically
Pour the production unit of ear.
Technical background
In automotive hub manufacturing works, wheel hub bilateral pouring ear fractures typically by wheel hub manually is transported into breaker
On, again by manually moving down wheel hub from breaker after machining cutting, the weight of general aluminium alloy wheel hub is left in 20 ~ 30kg
The right side, artificial mode of transport are heavier to artificial dependence, and operating personnel repeat identical action for a long time, and it is tired to easily cause personnel
Labor, hub weight is big, it is necessary to more than 2 people carry loading and unloading jointly, the efficiency of artificial loading and unloading can not strict guarantee, and entirely
During there is no strict safety guarantee, often the time is longer, and task efficiency can be lower.
The content of the invention
For problem above, it is an object of the invention to provide a kind of production unit broken disconnected wheel hub automatically and pour ear,
This breaks automatically pours ear production unit robot carrying cast wheel hub, fully achieves the automation of loading and unloading, mitigates and simultaneously thoroughly solve
Put artificial task.
The technical scheme is that be accomplished by the following way：A kind of production list broken disconnected wheel hub automatically and pour ear
Member, by protective fence, loading and unloading material flow line, pour ear servo identification localization machine, automatic waste discharge material equipment, ash can, robot, pour
Ear breaker and control cabinet composition, production unit is by protective fence all around around two ends of loading and unloading material flow line are provided with charging aperture
And discharging opening, pour ear servo identification localization machine and be located on feeding material flow line, pouring ear breaker there are upper and lower two to be respectively provided at up and down
The side of material streamline, it is characterised in that：Described automatic waste discharge material equipment is located at feeding material flow line and two are poured ear breaker
Central bottom, automatic waste discharge material equipment is connected with ash can, and robot is used to carry hub operation in production unit, controls
Case is located at the outside of production unit.
The control system of described control cabinet carries out analyzing logic control using SIEMENS PLC, completes to robot, fractures
Machine, operation button, touch-screen, indicator lamp and the action of the various peripheral hardware communications of safety door switch.
Its of the invention course of work is：
1）Parameters of robot is set, and is started without any alarm, robot；
2）Wheel hub is transported in servo identification localization machine by conveying material flow line, carries out hub centre positioning, pan feeding raceway sends work
Part in place and asks the heart to complete signal, and robot is run to grabbing workpiece above feeding raceway；
3）Pour ear breaker and send and machine signal, the station of ear breaker 7 is poured in robot operation, and crawl fractures the work of completion
Part；
4）Robot hand is put into workpiece to be processed around 180 ° of six shaft flange central rotation；
5）Robot runs to blanking raceway station, will pour the workpiece after ear fractures and is placed on blanking raceway；
6）Robot returns to feeding station；Complete a working cycles.
The control system of described control cabinet carries out analyzing logic control using SIEMENS PLC, completes to robot, fractures
Machine, operation button, touch-screen, indicator lamp and the various peripheral hardware Communication Control work of safety door switch.
The present invention, a robot can match somebody with somebody two breakers simultaneously, effectively grasp productive temp, substantially increased life
Produce efficiency；There are automatic detection positioning function, the strict guarantee quality of production before loading and unloading action；The presence of protective fence can be kept away
Exempt from due to accidentally entering for personnel and caused by security incident, add artificial safety guarantee；Whole automation cell is complete
The conveying and carrying of wheel hub, the heavy production work of thorough liberation people are carried out by robot and logistics roller-way.
Brief description of the drawings
Fig. 1 is the course of work schematic diagram of the present invention.
Embodiment
Known by Fig. 1, a kind of production unit broken disconnected wheel hub automatically and pour ear, by protective fence 1, loading and unloading material flow line 2,
Pour ear servo identification localization machine 3, automatic waste discharge material equipment 4, ash can 5, robot 6, pour ear breaker 7 and control cabinet 8 forms,
Production unit is by protective fence 1 all around around loading and unloading material flow line 2 is provided with charging aperture and discharging opening, pours the identification positioning of ear servo
Machine 3 is located at the middle part of loading and unloading material flow line 2, and automatic waste discharge material equipment 4 is connected with ash can 5, is located at two and pours ear breaker 7
Side, robot system 6 are run in production unit, and control cabinet 8 is located at the side of production unit.
Its course of work is：
1）, the parameter setting of robot system 6, and start without any alarm, robot 6；
2）, conveying material flow line 2 wheel hub is transported in servo identification localization machine 3, carry out hub centre positioning, pan feeding raceway sends
Workpiece in place and ask the heart complete signal, robot 6, which runs to grabbing workpiece on the feeding raceway of loading and unloading material flow line 2 to be placed on, pours ear
On breaker 7, pour ear breaker 7 and receive workpiece and carry out pouring ear snap action after signal in place；
3）, pour ear breaker 7 and send and machine signal, the manipulator station of ear breaker 7 is poured in the operation of robot 6, and crawl fractures
The workpiece of completion, the ear waste material that pours being broken off fall into automatic waste discharge material equipment 4 and are discharged into ash can 5；
4）, the paw of robot 6 around 180 ° of six shaft flange central rotation, be put into workpiece to be processed；
5）, robot 6 run to blanking raceway station, the workpiece after ear fractures will be poured and be placed on blanking raceway；
6）, robot 6 return feeding station；Complete a working cycles.
The present invention, the effect of protective fence 1 is for preventing robot 6 in automatic motion process due to personnel
Accidentally enter and caused by security incident.Safety door is provided with protective fence 1, when needing repair apparatus, personnel can be by pacifying
Air cock enters robot motion region, and now the safety switch on safety door can be disconnected, and forbid the automatic start of robot,
The safety of support personnel.Safety door position is provided with emergency stop switch.
Claims (3)
- A kind of 1. production unit broken disconnected wheel hub automatically and pour ear, by protective fence（1）, loading and unloading material flow line（2）, pour ear and watch Clothes identification localization machine（3）, automatic waste discharge material equipment（4）, ash can（5）, robot（6）, pour ear breaker（7）And control cabinet （8）Composition, production unit is by protective fence（1）All around around loading and unloading material flow line（2）Two ends be provided with charging aperture and discharging Mouthful, pour ear servo identification localization machine（3）It is located at feeding material flow line（2）On, pour ear breaker（7）Two are respectively provided above and below having Blanking material flow line（2）Side, it is characterised in that：Described automatic waste discharge material equipment（4）It is located at feeding material flow line（2）With two Pour ear breaker（7）Central bottom, automatic waste discharge material equipment（4）It is connected with ash can（5）, robot（6）In production unit It is interior to be used to carry hub operation, control cabinet（8）It is located at the outside of production unit.
- A kind of 2. production unit broken disconnected wheel hub automatically and pour ear according to claim 1, it is characterised in that：Described Control cabinet（8）Control system using SIEMENS PLC carry out analyzing logic control, complete to press robot, breaker, operation Button, touch-screen, indicator lamp and the action of the various peripheral hardware communications of safety door switch.
- 3. a kind of break the production unit that disconnected wheel hub pours ear automatically as claimed in claim 1, its course of work includes following Step：1）Robot（6）System parameter settings, and start without any alarm, robot；2）Convey material flow line（2）Wheel hub is transported in servo identification localization machine, carries out hub centre positioning, pan feeding raceway is sent Workpiece in place and ask the heart complete signal, robot（6）Grabbing workpiece above operation to feeding raceway；3）Pour ear breaker（7）Send and machine signal, ear breaker is poured in robot operation（7）Station, capture the completion that fractures Workpiece；4）Robot（6）Paw is put into workpiece to be processed around 180 ° of six shaft flange central rotation；5）Robot runs to blanking raceway station, will pour the workpiece after ear fractures and is placed on blanking raceway；6）Robot（6）Return to feeding station；Complete a working cycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710747592.7A CN107377951A (en) | 2017-08-28 | 2017-08-28 | A kind of production unit broken disconnected wheel hub automatically and pour ear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710747592.7A CN107377951A (en) | 2017-08-28 | 2017-08-28 | A kind of production unit broken disconnected wheel hub automatically and pour ear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107377951A true CN107377951A (en) | 2017-11-24 |
Family
ID=60346251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710747592.7A Pending CN107377951A (en) | 2017-08-28 | 2017-08-28 | A kind of production unit broken disconnected wheel hub automatically and pour ear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107377951A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802219A (en) * | 2019-11-08 | 2020-02-18 | 苏州三信机器制造有限公司 | Automatic punching and cleaning work station for cast iron cylinder cover casting flash of engine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000317622A (en) * | 1999-05-10 | 2000-11-21 | Hitachi Metals Ltd | Plasma-cutting off method of gate, feeder and the like in cast product |
| CN103551551A (en) * | 2013-11-12 | 2014-02-05 | 天津立中车轮有限公司 | Automatic riser removing system of wheel product |
| CN203725745U (en) * | 2014-03-21 | 2014-07-23 | 中信戴卡宁波轮毂制造有限公司 | Device for removing rough gate of wheel |
| CN104550883A (en) * | 2014-08-06 | 2015-04-29 | 秦皇岛开发区美铝合金有限公司 | Automatic low-pressure bilaterally cast aluminum alloy wheel riser removing system |
| CN105171551A (en) * | 2015-08-28 | 2015-12-23 | 江苏天宏自动化科技有限公司 | Automatic deburring production line for hub robot |
| CN207222925U (en) * | 2017-08-28 | 2018-04-13 | 江苏天宏自动化科技有限公司 | A kind of production unit broken disconnected wheel hub automatically and pour ear |
-
2017
- 2017-08-28 CN CN201710747592.7A patent/CN107377951A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000317622A (en) * | 1999-05-10 | 2000-11-21 | Hitachi Metals Ltd | Plasma-cutting off method of gate, feeder and the like in cast product |
| CN103551551A (en) * | 2013-11-12 | 2014-02-05 | 天津立中车轮有限公司 | Automatic riser removing system of wheel product |
| CN203725745U (en) * | 2014-03-21 | 2014-07-23 | 中信戴卡宁波轮毂制造有限公司 | Device for removing rough gate of wheel |
| CN104550883A (en) * | 2014-08-06 | 2015-04-29 | 秦皇岛开发区美铝合金有限公司 | Automatic low-pressure bilaterally cast aluminum alloy wheel riser removing system |
| CN105171551A (en) * | 2015-08-28 | 2015-12-23 | 江苏天宏自动化科技有限公司 | Automatic deburring production line for hub robot |
| CN207222925U (en) * | 2017-08-28 | 2018-04-13 | 江苏天宏自动化科技有限公司 | A kind of production unit broken disconnected wheel hub automatically and pour ear |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802219A (en) * | 2019-11-08 | 2020-02-18 | 苏州三信机器制造有限公司 | Automatic punching and cleaning work station for cast iron cylinder cover casting flash of engine |
| CN110802219B (en) * | 2019-11-08 | 2021-04-13 | 苏州三信机器制造有限公司 | Automatic punching and cleaning work station for cast iron cylinder cover casting flash of engine |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171124 |
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