A kind of high-temperature liquid state wax irrigates fixture
Technical field
The present invention relates to cavity to fill wax technical field, more particularly to a kind of for the special of coachbuilt body cavity injection liquid wax
Use fixture.
Background technology
Body of a motor car will be subjected to even longer test in 10 years after making, and during automobile use, use
Environment may be very severe.The phenomenon got rusty will slowly occur, particularly the conventional ferrous materials of automobile, once getting rusty, produce
Iron oxide can adsorb hydrone in air, cause more serious corrosion.
Body of a motor car will reach and other part identical life-spans, it is necessary to carry out antirust treatment.Electrophoretic paint is body of a motor car
One of method of antirust, but electrophoresis lacquering is the film forming in the region that electric field can reach, for electric field shielding and seam
The small place of gap, electrodeposited paint film can not be formed or thickness deficiency, does not reach the requirement of antirust.
The content of the invention
In order to solve the existing electrophoretic paint method place small to electric field shielding and gap can not be formed electrodeposited paint film or
Person's thickness deficiency, the problem of not reaching the requirement of antirust, the present invention provide a kind of high-temperature liquid state wax perfusion fixture, and the fixture is applicable
Ceroplastic is filled in cavity, is effectively improved the Corrosion Protection of vehicle body.
Technical scheme is as follows:
A kind of high-temperature liquid state wax irrigates fixture, including:Heat fills wax group with system, two-dimensional movement seal assembly and two-dimensional movement
Part, the two-dimensional movement seal assembly and two-dimensional movement fill wax component and are arranged on the heat with system, and the heat is with system bag
Crossbeam, hot water line, cross binding clasp and longeron are included, several crossbeams are connected by cross binding clasp respectively with longeron, described
Crossbeam and longeron are connected by the flange at both ends with the hot water line.
Further, the two-dimensional movement seal assembly includes:Switch bracket I, proximity switch I, bottom plate I, buting iron I, gear
Iron installing plate I, pilot unit I, buting iron II, closure I, closure installing plate I, cylinder I, switch support plate, switch bracket II, close to opening
II, top plate I, adjustment joint I, swivel plate, spring I and guide rod I are closed, the bottom plate I is connected with the one end of pilot unit I, described
Cylinder I, switch support plate, top plate I and buting iron installing plate I are arranged on pilot unit I;The extension bar of cylinder I connects with top plate I
Connect;The closure I is arranged on closure installing plate I;The adjustment joint I is threadedly coupled with top plate I;The buting iron I and buting iron
II is arranged on the both sides of buting iron installing plate I;The switch bracket I and switch bracket II are arranged on switch support plate, described close
Switch I is arranged on switch bracket I, and proximity switch II is arranged on switch bracket II;The spring I is arranged on swivel plate and envelope
Between stifled installing plate I, the guide rod I is connected with closure installing plate I.
Further, the two dimension fills wax component and included:Bottom plate II, cylinder II, pilot unit II, closure II, closure peace
Loading board II, guide rod II, spring II, filling wax joint, swivel plate II, buting iron one, switch bracket one, proximity switch one, buting iron peace
Loading board II, buting iron two, switch bracket two, proximity switch two, top plate II and adjustment joint II, the bottom plate II and pilot unit II
One end is connected, and the top plate II is connected with the other end of pilot unit II, and the cylinder II and buting iron installing plate II, which are arranged on, to be oriented to
In unit II;The extension bar of cylinder II is connected with top plate II;The closure II is arranged on closure installing plate II;The adjustment
Joint II is threadedly coupled with top plate II;The buting iron one and buting iron two are arranged on the both sides of buting iron installing plate;The guide rod II
It is connected with closure installing plate II, the spring II is arranged between closure installing plate II and swivel plate II, the filling wax joint peace
On swivel plate II;The switch bracket one and switch bracket two are arranged on pilot unit II, and the proximity switch one is pacified
On switch bracket one, proximity switch two is arranged on switch bracket two.
Further, in addition to PLC, the PLC are used to control heat with system, two-dimensional movement seal assembly and two-dimensional movement
Fill the sequence of movement of wax component.
Further, the crossbeam and longeron are connected by the flange bolt at both ends with the hot water line.
Further, crossbeam and longeron are made up of 80X80 seamless steel pipe.
Further, the extension bar of cylinder I is threadedly coupled with top plate I.
Further, the extension bar of cylinder II is threadedly coupled with top plate II.
The beneficial effects of the invention are as follows:
High-temperature liquid state wax perfusion fixture of the present invention is applied to cavity and fills wax, and it is the new work of vehicle body corrosion-resistant that cavity, which fills wax,
Skill, it needs the casting in interior of body cavity.By injecting 120 in bottom of automobile body, other interlayer of steel plate and cavity
DEG C wax oil, tilt vehicle body at high temperature and discharge unnecessary wax oil, after being cooled down, the wax oil of injection can be inside bodywork cavity
Hundreds of microns of wax layer is formed, the diaphragm of this layer of wax makes water droplet zero-clearance to enter, extraordinary protective effect is formd to vehicle body,
It is effectively improved the decay resistance of body of a motor car.
Brief description of the drawings
Fig. 1 is present invention heat with system structure diagram;
Fig. 2 is two-dimensional movement seal component architecture schematic diagram of the present invention;
Fig. 3 is that two-dimensional movement of the present invention fills wax component structural representation;
Fig. 4 is general assembly drawing of the present invention.
Wherein:
Fig. 1:101. crossbeam, 102. hot water lines, 103. cross binding clasps, 104. longerons;
Fig. 2:201. switch brackets, 202. proximity switches I, 203. bottom plates I, 204. buting iron I, 205. buting iron installing plates I,
206. pilot units I (206), the closure installing plate I of 207. buting iron II, 208. closure I, 209., 210. cylinders I, 211. switch branch
Plate, 212. switch brackets II, 213. proximity switches II, 214. top plates I, 215. adjustment joint I, 216. swivel plates, 217. springs
Ith, 218. guide rod;
Fig. 3:301. bottom plates II, 302. cylinders II, 303. pilot units II, 304. closure II, 305. closure installing plates II,
306. guide rods II, 307. springs II, 308. fill wax joint, 309. swivel plates II, 310. buting iron one, 311. switch brackets one,
312. proximity switches one, 313. buting iron installing plates II, 314. buting iron two, 315. switch brackets two, 316. proximity switches two, 317.
Top plate II, 318. adjusts joint II.
Embodiment
1-4 further illustrates to high-temperature liquid state wax perfusion fixture below in conjunction with the accompanying drawings.
Embodiment 1:
A kind of high-temperature liquid state wax irrigates fixture, including:Heat fills wax group with system, two-dimensional movement seal assembly and two-dimensional movement
Part, the two-dimensional movement seal assembly and two-dimensional movement fill wax component and are arranged on the heat with system, and the heat is with system bag
Crossbeam 101, hot water line 102, cross binding clasp 103 and longeron 104 are included, several crossbeams 101 and longeron 104 pass through ten respectively
Word binding clasp 103 is connected, and the crossbeam 101 and longeron 104 are connected by the flange at both ends with the hot water line 102.
The two-dimensional movement seal assembly includes:Switch bracket I 201, proximity switch I 202, bottom plate I 203, buting iron I 204,
Buting iron installing plate I 205, pilot unit I 206, buting iron II 207, closure I 208, closure installing plate I 209, cylinder I 210, switch branch
Plate 211, switch bracket II 212, proximity switch II 213, top plate I 214, adjustment joint I 215, swivel plate 216, the and of spring I 217
Guide rod I 218, the bottom plate I 203 are connected with the one end of pilot unit I 206, the cylinder I 210, switch support plate 211, top plate I
214 and buting iron installing plate I 205 be arranged on pilot unit I 206 on;The extension bar of cylinder I 210 is connected with top plate I 214;It is described
I 208 are blocked to be arranged on closure installing plate I 209;The adjustment joint I 215 is threadedly coupled with top plate I 214;The buting iron I
204 and buting iron II 207 be arranged on buting iron installing plate I 205 both sides;Switch bracket I 201 and switch bracket II 212 installation
On switch support plate 211, the proximity switch I 202 is arranged on switch bracket I 201, and proximity switch II 213 is arranged on switch
On support II 212;The spring I 217 be arranged on swivel plate 216 and closure installing plate I 209 between, the guide rod I 218 with
Installing plate I 209 is blocked to connect.
The two dimension, which fills wax component, to be included:Bottom plate II 301, cylinder II 302, pilot unit II 303, closure II 304, closure
Installing plate II 305, guide rod II 306, spring II 307, filling wax joint 308, swivel plate II 309, buting iron 1, switch bracket
One 311, proximity switch 1, buting iron installing plate II 313, buting iron 2 314, switch bracket 2 315, proximity switch 2 316, top
Plate II 317 and adjustment joint II 318, the bottom plate II 301 are connected with the one end of pilot unit II 303, and the top plate II 317 is with leading
Connected to the other end of unit II 303, the cylinder II 302 and buting iron installing plate II 313 are arranged on pilot unit II 303;Institute
The extension bar of cylinder II 302 is stated to be connected with top plate II 317;The closure II 304 is arranged on closure installing plate II 305;The tune
Whole joint II 318 is threadedly coupled with top plate II 317;The buting iron 1 and buting iron 2 314 are arranged on buting iron installing plate 313
Both sides;The guide rod II 306 is connected with closure installing plate II 305, and the spring II 307 is arranged on closure installing plate II 305
Between swivel plate II 309, the filling wax joint 308 is arranged on swivel plate II 309;The switch bracket 1 and switch
Support 2 315 is arranged on pilot unit II 303, and the proximity switch 1 is arranged on switch bracket 1, close to open
2 316 are closed to be arranged on switch bracket 2 315.
Embodiment 2:
The cavity of many of body of a motor car, these cavitys are very heavy for increase bus body strength and reduction car body weight
Will, during common rust preventive painting, these cavitys cannot be handled.In order to prevent this electrochemical corrosion from cavity
Inside occurs, and using new technology of the wax fixture to the casting of vehicle body inner chamber is filled, improves the Corrosion Protection of vehicle body, has very strong
Practicality.The present embodiment provides following technical scheme:
A kind of high-temperature liquid state wax irrigates fixture, including:Heat fills wax group with system, two-dimensional movement seal assembly and two-dimensional movement
Part, the two-dimensional movement seal assembly and two-dimensional movement fill wax component and are arranged on the heat with system, and the heat is with system bag
Crossbeam 101, hot water line 102, cross binding clasp 103 and longeron 104 are included, several crossbeams 101 and longeron 104 pass through ten respectively
Word binding clasp 103 is connected, and the crossbeam 101 and longeron 104 are connected by the flange at both ends with the hot water line 102.
Heat is made up of with system heat with beam and hot water line 102 etc., and heat is made up of with beam 80X80 seamless steel pipe, and two
Welded flange is held, heat is divided into several crossbeams 101 and longeron 104 with beam, connected by cross binding clasp 103.Heat passes through with beam
The flange at both ends and the hot water line of surrounding are connected with, and form heat with system.There is high-temperature-hot-water to pass through in heat companion's system.
Heat still fills wax fixture with the installation foundation that the function of system is as all functional units on filling wax fixture
A heating installation.
The two-dimensional movement seal assembly includes:Switch bracket I 201, proximity switch I 202, bottom plate I 203, buting iron I 204,
Buting iron installing plate I 205, pilot unit I 206, buting iron II 207, closure I 208, closure installing plate I 209, cylinder I 210, switch branch
Plate 211, switch bracket II 212, proximity switch II 213, top plate I 214, adjustment joint I 215, swivel plate 216, the and of spring I 217
Guide rod I 218, the bottom plate I 203 are connected with the one end of pilot unit I 206, the cylinder I 210, switch support plate 211, top plate I
214 and buting iron installing plate I 205 be arranged on pilot unit I 206 on;The extension bar of cylinder I 210 is connected with top plate I 214;It is described
I 208 are blocked to be arranged on closure installing plate I 209;The adjustment joint I 215 is threadedly coupled with top plate I 214;The buting iron I
204 and buting iron II 207 be arranged on buting iron installing plate I 205 both sides;Switch bracket I 201 and switch bracket II 212 installation
On switch support plate 211, the proximity switch I 202 is arranged on switch bracket I 201, and proximity switch II 213 is arranged on switch
On support II 212;The spring I 217 be arranged on swivel plate 216 and closure installing plate I 209 between, the guide rod I 218 with
Installing plate I 209 is blocked to connect.
When cylinder I 210 is in situ, top plate I 214 is in contact with buting iron II 207, and proximity switch II 213 is issued an order original to PLC
Position signal.When cylinder I 210 stretches out the part closure I 208 on top plate I 214 will be driven to be sent to block-up position, extended position passes through
Buting iron I 204 contacts determination with bottom plate I 203, is issued an order signal in place to PLC by proximity switch I 202, now blocks I 208 compressions
Spring I 217 is brought into close contact with closure face.
The function of two-dimensional movement seal assembly is that the fabrication hole of vehicle body side is sealed.When implementing to fill wax to vehicle body
Sealing-plug (block) is sent into position corresponding to vehicle body by the linear motion of cylinder to seal vehicle body.It is generally used for vehicle body side
The sealing of position.
The two dimension, which fills wax component, to be included:Bottom plate II 301, cylinder II 302, pilot unit II 303, closure II 304, closure
Installing plate II 305, guide rod II 306, spring II 307, filling wax joint 308, swivel plate II 309, buting iron 1, switch bracket
One 311, proximity switch 1, buting iron installing plate II 313, buting iron 2 314, switch bracket 2 315, proximity switch 2 316, top
Plate II 317 and adjustment joint II 318, the bottom plate II 301 are connected with the one end of pilot unit II 303, and the top plate II 317 is with leading
Connected to the other end of unit II 303, the cylinder II 302 and buting iron installing plate II 313 are arranged on pilot unit II 303;Institute
The extension bar of cylinder II 302 is stated to be connected with top plate II 317;The closure II 304 is arranged on closure installing plate II 305;The tune
Whole joint II 318 is threadedly coupled with top plate II 317;The buting iron 1 and buting iron 2 314 are arranged on buting iron installing plate 313
Both sides;The guide rod II 306 is connected with closure installing plate II 305, and the spring II 307 is arranged on closure installing plate II 305
Between swivel plate II 309, the filling wax joint 308 is arranged on swivel plate II 309;The switch bracket 1 and switch
Support 2 315 is arranged on pilot unit II 303, and the proximity switch 1 is arranged on switch bracket 1, close to open
2 316 are closed to be arranged on switch bracket 2 315.
When cylinder II 302 is in situ, top plate II 317 is in contact with buting iron 2 314, and proximity switch 2 316 is issued an order to PLC
Signals in situ.When cylinder II 302 stretches out the part closure II 304 on top plate II 317 will be driven to be sent to block-up position, extended position
Determination is contacted with bottom plate II 301 by buting iron 1, is issued an order signal in place to PLC by proximity switch 1, now blocked
II 304 compression springs II 307 are brought into close contact with closure face.
The function that two-dimensional movement fills wax component is that the fabrication hole of vehicle body side is carried out to fill wax sealing.Vehicle body is being implemented to fill
Filling wax sealing-plug (block) is sent into position corresponding to vehicle body by the linear motion of cylinder during wax to seal vehicle body.It is generally used for
The filling wax sealing of vehicle body side position.
The filling wax fixture, which is arranged on, to be filled in wax, and all cylinder actions control by PLC, fill the course of work of wax fixture
For:Vehicle body is transported between filling wax, is all possessed if all of wax condition is filled, jacking equipment just obtains signal, can be vehicle body
Drop to " bottom position " of the filling wax fixture filled in wax pan, vehicle body is just clamped after position identification is correct.Then it is all
Corresponding filling wax cylinder and sealing cylinder are all acted to operating position.Only all cylinder terminal locations in place after, fill wax
Action is just carried out.During wax is filled, the injection rate of wax is rotating speed and filling wax time control by pump.After filling wax terminates, own
Cylinder all return to origin position, vehicle body lifting is just arrived " tip position " by jacking equipment.Then induction system just obtains signal,
Vehicle body can be transported between drip wax.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope of present disclosure, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.