CN107358369B - Garment factory dynamic data monitoring system and monitoring method - Google Patents
Garment factory dynamic data monitoring system and monitoring method Download PDFInfo
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Abstract
The application relates to a system and a method for monitoring dynamic data of a clothing factory, wherein the monitoring system comprises clothing manufacturing equipment, a terminal control box, portable equipment, a list following terminal, a platform server and a production management mechanism, wherein the terminal control box is connected with the clothing manufacturing equipment to obtain an equipment data packet; the portable equipment is connected with the terminal control box in a wireless communication mode so as to obtain the equipment data packet from the terminal control box and upload the equipment data packet to the platform server; the order following terminal is used for transmitting the order following data of the clothing factory to the platform server; the platform server is in butt joint with the production management mechanism to acquire production dynamic data of each link in a production flow of a clothing factory and monitor the equipment data packet, the order following data and the production dynamic data. The technical scheme provided by the invention can improve the convenience of data monitoring.
Description
Technical Field
The application relates to the technical field of internet, in particular to a system and a method for monitoring dynamic data of a garment factory.
Background
When data acquisition is performed on a clothing factory, the data of equipment of the clothing factory, a clothing factory order plan and production management data of the clothing factory are mainly acquired. However, currently in acquiring data of a garment factory, there are often disadvantages:
1. the current order following person in the clothing factory communicates with the order following person usually through telephone, short message, mailbox and other modes. The disadvantage is that a plurality of computer software is required to be opened to communicate information with the telephone. Once leaving the work position, the latest information cannot be known in time.
2. The production management system of the garment factory can only obtain factory data through a local area network in the garment factory. The defects that high-level managers and boss cannot move for office work, and once the system is away from a clothing factory, the dynamic details of the clothing factory cannot be conveniently and rapidly known.
3. If the management layer of the garment factory needs to know the conditions of garment making equipment, a garment making order plan and garment making production management data of the garment factory, different data can be called through a large amount of time communication, and the data cannot be clear at a glance. Involving a plethora of different departments. The important data of the garment factory in the garment manufacturing process can not be collected uniformly.
From the foregoing, there is a need for a convenient dynamic data monitoring method.
Disclosure of Invention
The invention aims to provide a system and a method for monitoring dynamic data of a garment factory, which can improve the convenience of data monitoring.
In order to achieve the above object, the present application provides a dynamic data monitoring system for a clothing factory on one hand, the monitoring system includes clothing making equipment, a terminal control box, a portable device, a list following terminal, a platform server and a production management mechanism, wherein: the terminal control box is connected with a Hall signal wire of the clothes making equipment so as to process and pack data in the clothes making equipment into an equipment data packet; the portable equipment is connected with the terminal control box in a wireless communication mode so as to obtain the equipment data packet from the terminal control box and upload the equipment data packet to the platform server; the order following terminal is used for transmitting the order following data of the clothing factory to the platform server; the platform server is in butt joint with the production management mechanism to acquire production dynamic data of each link in a production flow of a clothing factory, and monitors the equipment data packet uploaded by the portable equipment, the order following data transmitted to the order following terminal and the production dynamic data acquired from the production management mechanism.
Further, the portable device comprises: the polling unit is used for sending an inquiry instruction for acquiring an equipment data packet to the terminal control box according to a specified time period; and the cache unit is used for storing the acquired equipment data packet into a local memory.
Further, the portable device and/or the terminal control box further comprise a positioning device, and the positioning device is used for providing the geographical position of the clothing factory for the platform server.
Further, the platform server includes an error correction unit, and the error correction unit is configured to send an error correction instruction to the portable device when there is a loss in data uploaded by the portable device, so that the portable device uploads the device data packet again.
Further, the platform server comprises a data pushing unit, and the data pushing unit is used for obtaining a data report related to the current production state based on the received data and sending the data report to the terminal device of the manager with the authority level higher than the specified level threshold.
Further, the order-following terminal comprises a first order-following terminal used by order-following personnel of a clothing factory and a second order-following terminal used by the order-following personnel of a raw material provider, wherein the first order-following terminal and the second order-following terminal are used for receiving message information issued by terminal equipment of a department responsible person and feeding back the working progress of the corresponding order-following personnel by the terminal equipment of the department responsible person.
Further, the platform server includes: the active acquisition unit is used for calling a data interface provided by the production management mechanism according to a specified time period so as to pull the production dynamic data from the production management mechanism; or the passive acquisition unit is used for receiving the production dynamic data pushed by the order following terminal from a data interface provided by the order following terminal; wherein the data interface is provided with a specified encryption mode.
Further, the system also comprises an ordering terminal, wherein the ordering terminal is used for providing ordering data for the platform server; accordingly, the platform server comprises: and the order distribution unit is used for distributing the order quantity contained in the order placing data to at least one clothing factory according to the clothing equipment data, the production dynamic data and the geographic position of each clothing factory.
In order to achieve the above object, another aspect of the present application provides a method for monitoring dynamic data of a clothing factory, the method comprising: the terminal control box processes and packs data in the clothing manufacturing equipment into an equipment data packet; the portable equipment acquires the equipment data packet from the terminal control box and uploads the equipment data packet to a platform server; the order following terminal transmits order following data of the clothing factory to the platform server; the platform server acquires production dynamic data of each link of a clothing factory in a production flow from a production management mechanism, and monitors the equipment data packet uploaded by the portable equipment, the order following data transmitted to the order following terminal and the production dynamic data acquired from the production management mechanism.
Further, the step of the platform server obtaining the production dynamic data from the production management mechanism includes: calling a data interface provided by the production management mechanism according to a specified time period so as to pull production dynamic data from the production management mechanism; or receiving the production dynamic data pushed by the order following terminal from a data interface provided by the order following terminal; wherein the data interface is provided with a specified encryption mode.
Therefore, compared with the prior art, the portable equipment is connected with the terminal control box in a wireless connection mode, collects the equipment data packet of the clothing equipment and transmits the data back to the platform server for analysis. Therefore, the operating state of the current clothes making equipment can be obtained through the subsequent analysis of the platform server. Through the order following terminal, the data of different order following personnel can be conveniently gathered to the platform server, so that various order following data can be uniformly analyzed. In addition, the platform server interfaces with a production management organization, so that real-time production dynamic data can be updated synchronously. The data are monitored, so that all the schedules in the production process can be known. Furthermore, when the management report is reported to the manager, the generated management report can be pushed to the terminal equipment of the manager, so that the defect that mobile office work cannot be carried out is overcome. Therefore, the technical scheme provided by the application greatly improves the convenience of data monitoring.
Drawings
FIG. 1 is a schematic diagram of a monitoring system according to the present application;
FIG. 2 is an interaction diagram of ordering data in the present application;
fig. 3 is a flow chart of a monitoring method in the present application.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application shall fall within the scope of protection of the present application.
Referring to fig. 1, the monitoring system includes a clothing making device, a terminal control box (not shown), a portable device, a list following terminal, a platform server, and a production management mechanism. Wherein, all can install Application (APP) in portable equipment and the terminal of following the list, through APP to can realize giving down of operating command and the receipt and the demonstration of data. The form following page in fig. 1 may refer to a web page, and the form following APP may refer to an application running in the terminal device. The production management system of the clothing factory ERP (Enterprise Resource Planning) may be the production management organization.
In this embodiment, the terminal control box is connected to a hall signal line of the clothing manufacturing equipment to process and package data in the clothing manufacturing equipment into an equipment data packet.
And the portable equipment is connected with the terminal control box in a wireless communication mode so as to obtain the equipment data packet from the terminal control box and upload the equipment data packet to the platform server. Wireless communication modules such as a WiFi module, a bluetooth module, and the like may be provided in the portable device and the terminal control box, so that wireless communication can be established.
And the order following terminal is used for transmitting the order following data of the clothing factory to the platform server.
The platform server is in butt joint with the production management mechanism to acquire production dynamic data of each link in a production flow of a clothing factory, and monitors the equipment data packet uploaded by the portable equipment, the order following data transmitted to the order following terminal and the production dynamic data acquired from the production management mechanism.
In this embodiment, the mobile device includes: the polling unit is used for sending an inquiry instruction for acquiring an equipment data packet to the terminal control box according to a specified time period; and the cache unit is used for storing the acquired equipment data packet into a local memory.
In this embodiment, the portable device and/or the terminal control box further includes a positioning device, and the positioning device is configured to provide the geographical location of the clothing factory to the platform server.
In this embodiment, the platform server includes an error correction unit, and the error correction unit is configured to send an error correction instruction to the portable device when there is a loss in data uploaded by the portable device, so that the portable device uploads the device data packet again.
In this embodiment, the platform server includes a data pushing unit, and the data pushing unit is configured to obtain a data report associated with the current production state based on the received data, and send the data report to a terminal device of a manager whose authority level is higher than a specified level threshold.
In this embodiment, with single terminal including the clothing factory with the first terminal and the second of raw and other materials provider with the single personnel use of single terminal with, wherein, first with single terminal with the second is used for receiving the message information that the terminal equipment of department's person of charge assigned with single terminal, and to department's person of charge's terminal equipment feedback corresponds with single personnel's work progress.
In this embodiment, the platform server includes:
the active acquisition unit is used for calling a data interface provided by the production management mechanism according to a specified time period so as to pull the production dynamic data from the production management mechanism;
or
The passive acquisition unit is used for receiving the production dynamic data pushed by the order following terminal from a data interface provided by the order following terminal; wherein the data interface is provided with a specified encryption mode.
In this embodiment, the system further includes an ordering terminal, where the ordering terminal is configured to provide ordering data to the platform server;
accordingly, the platform server comprises:
and the order distribution unit is used for distributing the order quantity contained in the order placing data to at least one clothing factory according to the clothing equipment data, the production dynamic data and the geographic position of each clothing factory.
In an actual application scene, the App of the portable equipment is connected with the wireless module of the intelligent clothing device, and real-time clothing device data fed back by the clothing device main board is transmitted to the portable equipment through the wireless module. The portable equipment transmits the data to the platform server in a packaging mode through the Internet, intelligently analyzes the data report, and respectively transmits the data report to App ends of department managers at corresponding levels of the garment factory according to account authority. Wherein, intelligent clothing equipment is: the clothing making equipment with the wireless module in the electric control system comprises various pieces of equipment required by clothing making in a clothing factory before, during and after sewing. The working state of the intelligent clothing-making equipment is as follows: the error code of the device is displayed, and different codes represent the states of various parts of the device. The portable equipment is a mobile phone with a wireless module, a tablet computer, a notebook computer and the like.
The order following personnel in the clothing factory use the App on the portable equipment to communicate with the order following personnel of the raw material provider through the workflow mode of the App, and the work progress and the condition of the order following personnel are specified by the leave word and ask questions of the order following personnel of the department. The completed department is confirmed by the clothing factory order keeper and the data is transmitted to the platform server. And the server performs intelligent data analysis to obtain a data report with a single number as a unit, and feeds back the data report to the App end of the department manager portable equipment at the corresponding level of the garment factory according to the account authority.
The App comprises two versions, the first version is an operation type App, and workers operate the connecting equipment to use. The second version is the order following App, the order following person of the clothing factory, the high-level manager of the clothing factory and the boss of the clothing factory.
The platform server is in butt joint with an ERP production management system of the clothing factory through an HTTP protocol, and a list keeping system and the production management system are in data synchronization, so that the production dynamic data of all links of the clothing factory are obtained. The platform is in butt joint with a single system and an ERP of a garment factory, and the platform comprises two modes in total, and data are transmitted through an HTTP protocol. One mode is an active pulling mode, an ERP system of a factory provides a data interface of an HTTP protocol, a platform server interface calls the data interface to pull data every day at regular time through a timing task, and the data interface adopts the following steps: the AES encryption request parameter, the MD5 encryption generation access ticket (Token), the effective time stamp and the like guarantee the access security. The documentary system firstly inserts the pulled data into a cache to ensure efficiency, and then leads the data into a database in batches in an asynchronous service mode. The other mode is a passive receiving mode, a data interface of an HTTP protocol is provided by the ordering system and used for receiving data pushed by the ERP of the garment factory, the data interface adopts an encryption mode the same as that of the active pulling mode, and a processing flow after the data are received is consistent with that of the active pulling mode.
The HTTP interface of the documentary system adopts an Ali cloud Server, the version of the Server is the version 2012 of Windows service, the interface system is deployed on an IIS Server, the cache Server is Redis, and the database adopts the version 2012 of SQL Server. After the data synchronization is established, a new order is established in the ERP of the garment factory, the order can be synchronized to the order following system in real time, then the order following system can push a notice to an order following object, and the main process of the order following is started.
In addition, referring to fig. 2, the on-line background of the clothing brand is connected to the platform server to transmit ordering data. And the ordering information of the customer is returned to the platform server by the ordering App of the off-line experience shop of the clothing brand. Therefore, the platform server intelligently analyzes the processing real-time big data of each clothing factory according to the order data and the processing real-time big data of the brand party, including analyzing the clothing equipment state of the clothing factory, the production order plan of the clothing factory, the production management data of the clothing factory and the geographic position of the clothing factory, and accordingly, the optimal order distribution is calculated in a matching mode. For example, in fig. 2, the orders may be distributed to the garment factories A, B, C, and the printing factories, the cloth factories, and the auxiliary material factories that the garment factories need to contact may also distribute the sub-orders. In addition, equipment maintenance points can be set to provide more complete service.
Referring to fig. 3, the present application further provides a method for monitoring dynamic data of a clothing factory, the method comprising:
s1: the terminal control box processes and packs data in the clothing manufacturing equipment into an equipment data packet;
s2: the portable equipment acquires the equipment data packet from the terminal control box and uploads the equipment data packet to a platform server;
s3: the order following terminal transmits order following data of the clothing factory to the platform server;
s4: the platform server acquires production dynamic data of each link of a clothing factory in a production flow from a production management mechanism, and monitors the equipment data packet uploaded by the portable equipment, the order following data transmitted to the order following terminal and the production dynamic data acquired from the production management mechanism.
In this embodiment, the step of the platform server obtaining the production dynamic data from the production management entity includes:
calling a data interface provided by the production management mechanism according to a specified time period so as to pull production dynamic data from the production management mechanism;
or
Receiving the production dynamic data pushed by the order following terminal from a data interface provided by the order following terminal; wherein the data interface is provided with a specified encryption mode.
Therefore, compared with the prior art, the portable equipment is connected with the terminal control box in a wireless connection mode, collects the equipment data packet of the clothing equipment and transmits the data back to the platform server for analysis. Therefore, the operating state of the current clothes making equipment can be obtained through the subsequent analysis of the platform server. Through the order following terminal, the data of different order following personnel can be conveniently gathered to the platform server, so that various order following data can be uniformly analyzed. In addition, the platform server interfaces with a production management organization, so that real-time production dynamic data can be updated synchronously. The data are monitored, so that all the schedules in the production process can be known. Furthermore, when the management report is reported to the manager, the generated management report can be pushed to the terminal equipment of the manager, so that the defect that mobile office work cannot be carried out is overcome. Therefore, the technical scheme provided by the application greatly improves the convenience of data monitoring.
The foregoing description of various embodiments of the present application is provided for the purpose of illustration to those skilled in the art. It is not intended to be exhaustive or to limit the invention to a single disclosed embodiment. As described above, various alternatives and modifications of the present application will be apparent to those skilled in the art to which the above-described technology pertains. Thus, while some alternative embodiments have been discussed in detail, other embodiments will be apparent or relatively easy to derive by those of ordinary skill in the art. This application is intended to cover all alternatives, modifications, and variations of the invention that have been discussed herein, as well as other embodiments that fall within the spirit and scope of the above-described application.
Claims (6)
1. The utility model provides a clothing factory dynamic data monitored control system, its characterized in that, monitored control system includes clothing equipment, terminal control box, portable equipment, with single terminal, platform server and production management mechanism, wherein:
the terminal control box is connected with a Hall signal wire of the clothes making equipment so as to process and pack data in the clothes making equipment into an equipment data packet;
the portable equipment is connected with the terminal control box in a wireless communication mode so as to obtain the equipment data packet from the terminal control box and upload the equipment data packet to the platform server;
the order following terminal is used for transmitting the order following data of the clothing factory to the platform server;
the platform server is in butt joint with the production management mechanism to acquire production dynamic data of each link in a production flow of a clothing factory, and monitors the equipment data packet uploaded by the portable equipment, the order following data transmitted to the order following terminal and the production dynamic data acquired from the production management mechanism;
the order following terminal comprises a first order following terminal used by an order following person in a clothing factory and a second order following terminal used by an order following person of a raw material provider, wherein the first order following terminal and the second order following terminal are used for receiving message information issued by terminal equipment of a department responsible person and feeding back the work progress of the corresponding order following person to the terminal equipment of the department responsible person;
the platform server includes:
the active acquisition unit is used for calling a data interface provided by the production management mechanism according to a specified time period so as to pull the production dynamic data from the production management mechanism;
or
The passive acquisition unit is used for receiving the production dynamic data pushed by the order following terminal from a data interface provided by the order following terminal; wherein the data interface is provided with a specified encryption mode;
the system also comprises an ordering terminal, wherein the ordering terminal is used for providing ordering data to the platform server;
accordingly, the platform server comprises:
and the order distribution unit is used for distributing the order quantity contained in the order placing data to at least one clothing factory according to the clothing equipment data, the production dynamic data and the geographic position of each clothing factory.
2. The monitoring system of claim 1, wherein the portable device comprises:
the polling unit is used for sending an inquiry instruction for acquiring an equipment data packet to the terminal control box according to a specified time period;
and the cache unit is used for storing the acquired equipment data packet into a local memory.
3. The monitoring system according to claim 1, further comprising a positioning device in the portable device and/or the terminal control box, the positioning device being configured to provide the platform server with the geographical location of the garment factory.
4. The monitoring system according to claim 1, wherein the platform server includes an error correction unit, and the error correction unit is configured to send an error correction instruction to the portable device when there is a loss of the data uploaded by the portable device, so that the portable device uploads the device data packet again.
5. The monitoring system according to claim 1, wherein the platform server comprises a data pushing unit, and the data pushing unit is configured to obtain a data report associated with the current production state based on the received data, and send the data report to a terminal device of a manager whose authority level is higher than a specified level threshold.
6. A method for monitoring dynamic data of a garment factory, the method comprising:
the terminal control box processes and packs data in the clothing manufacturing equipment into an equipment data packet;
the portable equipment acquires the equipment data packet from the terminal control box and uploads the equipment data packet to a platform server;
the order following terminal transmits order following data of the clothing factory to the platform server;
the platform server acquires production dynamic data of each link of a clothing factory in a production flow from a production management mechanism, and monitors the equipment data packet uploaded by the portable equipment, the order following data transmitted to the order following terminal and the production dynamic data acquired from the production management mechanism;
the step of the platform server obtaining the production dynamic data from the production management mechanism comprises the following steps:
calling a data interface provided by the production management mechanism according to a specified time period so as to pull production dynamic data from the production management mechanism;
or
Receiving the production dynamic data pushed by the order following terminal from a data interface provided by the order following terminal; wherein the data interface is provided with a specified encryption mode.
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| CN201710601308.5A CN107358369B (en) | 2017-07-21 | 2017-07-21 | Garment factory dynamic data monitoring system and monitoring method |
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| CN201710601308.5A CN107358369B (en) | 2017-07-21 | 2017-07-21 | Garment factory dynamic data monitoring system and monitoring method |
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| US20060020425A1 (en) * | 2004-07-20 | 2006-01-26 | Eric Chang | Monitor production status query system |
| CN103530757A (en) * | 2013-10-30 | 2014-01-22 | 杨斯智 | Network based multi-mode intelligent order following management method and intelligent management system |
| CN104766147B (en) * | 2014-01-07 | 2019-02-05 | 青岛海尔机器人有限公司 | Intelligent device management method and management system |
| CN204288281U (en) * | 2014-09-24 | 2015-04-22 | 广东电网有限责任公司佛山供电局 | Industrial enterprise's electric energy management system |
| CN204288287U (en) * | 2014-12-25 | 2015-04-22 | 东莞市安达发网络信息技术有限公司 | RFID real-time data acquisition system |
| CN105159240B (en) * | 2015-07-23 | 2018-03-06 | 上海极熵数据科技有限公司 | The job scheduling system of automatic industrial equipment |
| CN106774209A (en) * | 2016-12-26 | 2017-05-31 | 北京梵天智能工业科技有限公司 | A kind of industrial equipment collecting method and device |
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