CN107353432A - 一种复合型聚酰亚胺膜导热硅胶垫片 - Google Patents

一种复合型聚酰亚胺膜导热硅胶垫片 Download PDF

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CN107353432A
CN107353432A CN201710664483.9A CN201710664483A CN107353432A CN 107353432 A CN107353432 A CN 107353432A CN 201710664483 A CN201710664483 A CN 201710664483A CN 107353432 A CN107353432 A CN 107353432A
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silica gel
polyimide film
heat conductive
conductive silica
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王长银
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Suzhou Bai Min Electronic Mstar Technology Ltd
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Abstract

本发明公开了一种复合型聚酰亚胺膜导热硅胶垫片,包括复合型聚酰亚胺膜导热硅胶垫片本体,复合型聚酰亚胺膜导热硅胶垫片本体包括导热层、聚酰亚胺膜和硅胶垫片,硅胶垫片连接导热层,所述导热层连接聚酰亚胺膜。本发明结构简单,具有优良的拉伸性能,绝缘性能,能有效的抵抗外力作用下的不规则形变,具有更高的可靠性,能够填充界面直接的间隙,降低接触热阻,提升散热效果,从而保证了工作部件工作在适宜的温度环境下,提高可靠性及使用寿命。

Description

一种复合型聚酰亚胺膜导热硅胶垫片
技术领域
本发明涉及界面导热材料领域,尤其涉及一种复合型聚酰亚胺膜导热硅胶垫片。
背景技术
导热硅胶垫片散热应用在发热器件和散热器件中,能大大提高产品的使用寿命。电子元器件设计功能多元化,对导热材料的要求越来越高,导热系数要求5w/m-k以上,还要求产品具有较好的柔顺性。普通导热硅胶垫片一般用球形氧化铝填料来提高导热系数,但填料系数越高产品柔顺性越差,性能难以兼顾,导热硅胶垫片广泛作为填隙材料用于电子产品中,因此对导热硅胶垫片除了热传导要求外,还需要导热硅胶垫片具有很好的机械强度,而大多数导热硅胶垫片的机械强度比较差,目前,现在常规的导热硅胶垫片,耐电压在5kv左右,拉伸性能效果差,本发明将导热层和聚酰亚胺膜贴合一起,具有优良的拉伸性能,绝缘性能,能有效的抵抗外力作用下的不规则形变,具有更高的可靠性,能够填充界面直接的间隙,降低接触热阻,提升散热效果,从而保证了工作部件工作在适宜的温度环境下,提高可靠性及使用寿命。
发明内容
本发明的目的在于克服现有技术存在的以上问题,提供一种复合型聚酰亚胺膜导热硅胶垫片,具有优良的拉伸性能,绝缘性能,能有效的抵抗外力作用下的不规则形变,具有更高的可靠性,能够填充界面直接的间隙,降低接触热阻,提升散热效果,从而保证了工作部件工作在适宜的温度环境下,提高可靠性及使用寿命。
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现:
一种复合型聚酰亚胺膜导热硅胶垫片,包括复合型聚酰亚胺膜导热硅胶垫片本体,所述复合型聚酰亚胺膜导热硅胶垫片本体包括导热层、聚酰亚胺膜和硅胶垫片,所述硅胶垫片连接导热层,所述导热层连接聚酰亚胺膜,所述复合型聚酰亚胺膜导热硅胶垫片本体由按重量份计的以下原料制备而成:
导热铝粉 20-100份
乙烯基聚二甲基硅氧烷 10-50份
交联剂 1-20份
硫化剂 1-20份
进一步的,优选方案1,本发明一种复合型聚酰亚胺膜导热硅胶垫片按重量份计的以下原料制备而成:
导热铝粉 60份
乙烯基聚二甲基硅氧烷 30份
交联剂 5份
硫化剂 5
进一步的,优选方案2,本发明一种复合型聚酰亚胺膜导热硅胶垫片按重量份计的以下原料制备而成:
导热铝粉 80份
乙烯基聚二甲基硅氧烷 20份
交联剂 5份
硫化剂 5份
进一步的,优选方案3,本发明一种复合型聚酰亚胺膜导热硅胶垫片按重量份计的以下原料制备而成:
导热铝粉 90份
乙烯基聚二甲基硅氧烷 10份
交联剂 5份
硫化剂 5份
进一步的,所述复合型聚酰亚胺膜导热硅胶垫片是通过以下方法制备:
a)将导热铝粉、乙烯基聚二甲基硅氧烷、交联剂、硫化剂按照6:3:0.5:0.5的量进行配比;
b)将导热铝粉 、乙烯基聚二甲基硅氧烷、交联剂、硫化剂加入到搅拌釜中搅拌1小时,转速为120r~160rpm ,搅拌均匀;
c)将步骤b获得的胶料通过压延处理,将聚酰亚胺膜和/矽胶布与所述导热层压延贴合;
d)将步骤c中压延贴合后的产品进行硫化处理,硫化温度140℃,硫化时间25~35min;
e)将步骤d处理后的产品进行裁切处理。
进一步的,所述复合型聚酰亚胺膜导热硅胶垫片本体设置为0.1-10mm。
进一步的,所述复合型聚酰亚胺膜导热硅胶垫片本体为方形或圆形或根据需要得到不同的定制的形状。
进一步的,所述导热层设置为1层或1层以上,优选为1层。
进一步的,所述步骤c中的聚酰亚胺膜和/或矽胶布与导热层单面贴合或双面贴合。
进一步的,所述合型聚酰亚胺膜导热硅胶垫片本体上还设置有保护层,所述保护层为单层或双层。
进一步的,所述保护层为聚酯树脂层、柔性改性聚乙烯层和弹性热塑体橡胶层中的一种。
进一步的,所述保护层的单层厚度为0.2~0.4mm
本发明的有益效果是:
1.提高产品的耐电压强度(≥10KV),有更好的拉伸性能,不易形变;
2.具有优良的拉伸性能,绝缘性能,能有效的抵抗外力作用下的不规则形变,具有更高的可靠性;
3.能够填充界面直接的间隙,降低接触热阻,提升散热效果,从而保证了工作部件工作在适宜的温度环境下,提高可靠性及使用寿命。
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明。本发明的具体实施方式由以下实施例及其附图详细给出。
附图说明
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1为本发明涉及的一种复合型聚酰亚胺膜导热硅胶垫片结构的示意图;
图中标号说明:复合型聚酰亚胺膜导热硅胶垫片本体1,导热层2,聚酰亚胺膜3,硅胶垫片4。
具体实施方式
下面结合附图对本发明作进一步的描述:
参照图1所示,一种复合型聚酰亚胺膜导热硅胶垫片,包括复合型聚酰亚胺膜导热硅胶垫片本体,所述复合型聚酰亚胺膜导热硅胶垫片本体包括导热层、聚酰亚胺膜和硅胶垫片,所述硅胶垫片连接导热层,所述导热层连接聚酰亚胺膜,所述复合型聚酰亚胺膜导热硅胶垫片本体由按重量份计的以下原料制备而成:
导热铝粉 20-100份
乙烯基聚二甲基硅氧烷 10-50份
交联剂 1-20份
硫化剂 1-20份
进一步的,优选方案1,本发明一种复合型聚酰亚胺膜导热硅胶垫片按重量份计的以下原料制备而成:
导热铝粉 60份
乙烯基聚二甲基硅氧烷 30份
交联剂 5份
硫化剂 5份
进一步的,优选方案2,本发明一种复合型聚酰亚胺膜导热硅胶垫片按重量份计的以下原料制备而成:
导热铝粉 80份
乙烯基聚二甲基硅氧烷 20份
交联剂 5份
硫化剂 5份
进一步的,优选方案3,本发明一种复合型聚酰亚胺膜导热硅胶垫片按重量份计的以下原料制备而成:
导热铝粉 90份
乙烯基聚二甲基硅氧烷 10份
交联剂 5份
硫化剂 5份
进一步的,所述复合型聚酰亚胺膜导热硅胶垫片本体1是通过以下方法制备:
a)将导热铝粉、乙烯基聚二甲基硅氧烷、交联剂、硫化剂按照6:3:0.5:0.5的量进行配比;
b)将导热铝粉 、乙烯基聚二甲基硅氧烷、交联剂、硫化剂加入到搅拌釜中搅拌1小时,转速为120r~160rpm ,搅拌均匀;
c)将步骤b获得的胶料通过压延处理,将聚酰亚胺膜和/或矽胶布与所述导热层压延贴合;
d)将步骤c中压延贴合后的产品进行硫化处理,硫化温度140℃,硫化时间25~35min;
e)将步骤d处理后的产品进行裁切处理。
进一步的,所述复合型聚酰亚胺膜导热硅胶垫片本体1设置为0.1-10mm。
进一步的,所述复合型聚酰亚胺膜导热硅胶垫片本体1为方形或圆形或根据需要得到不同的定制的形状。
进一步的,所述导热层2设置为1层或1层以上,优选为1层。
进一步的,所述步骤c中的聚酰亚胺膜和/或矽胶布与导热层单面贴合或双面贴合。
进一步的,所述合型聚酰亚胺膜导热硅胶垫片本体1上还设置有保护层,所述保护层为单层或双层。
进一步的,所述保护层为聚酯树脂层、柔性改性聚乙烯层和弹性热塑体橡胶层中的一种。
进一步的,所述保护层的单层厚度为0.2~0.4mm。
具体实施例1:
首先,将导热铝粉 60份、乙烯基聚二甲基硅氧烷 30份、交联剂 5份、硫化剂 5份加入到搅拌釜中均匀搅拌,搅拌1小时,转速为120r~160rpm ,搅拌均匀,其次,将聚酰亚胺膜和/或矽胶布与导热层压延贴合,然后将贴合后的产品进行硫化处理,硫化温度140℃,最后,产品成型。
具体实施例2:
首先,将导热铝粉 80份、乙烯基聚二甲基硅氧烷 20份、交联剂 5份、硫化剂 5份加入到搅拌釜中均匀搅拌,搅拌1小时,转速为120r~160rpm ,搅拌均匀,其次,将聚酰亚胺膜和/或矽胶布与导热层压延贴合,然后将贴合后的产品进行硫化处理,硫化温度140℃,最后,产品成型。
具体实施例3:
首先,将导热铝粉 90份、乙烯基聚二甲基硅氧烷 10份、交联剂 5份、硫化剂 5份加入到搅拌釜中均匀搅拌,搅拌1小时,转速为120r~160rpm ,搅拌均匀,其次,将聚酰亚胺膜和/或矽胶布与导热层压延贴合,然后将贴合后的产品进行硫化处理,硫化温度140℃,最后,产品成型。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应所述以权利要求的保护范围为准。

Claims (8)

1.一种复合型聚酰亚胺膜导热硅胶垫片,包括复合型聚酰亚胺膜导热硅胶垫片本体(1),其特征在于:所述复合型聚酰亚胺膜导热硅胶垫片本体(1)包括导热层(2)、聚酰亚胺膜(3)和硅胶垫片(4),所述硅胶垫片(4)连接导热层(2),所述导热层(2)连接聚酰亚胺膜(3),所述复合型聚酰亚胺膜导热硅胶垫片本体(1)由按重量份计的以下原料制备而成:
导热铝粉 20-100份
乙烯基聚二甲基硅氧烷 10-50份
交联剂 1-20份
硫化剂 1-20份
根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于由按重量份计的以下原料制备而成:
导热铝粉 60份
乙烯基聚二甲基硅氧烷 30份
交联剂 5份
硫化剂 5份
根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述复合型聚酰亚胺膜导热硅胶垫片本体(1)是通过以下方法制备:
将导热铝粉、乙烯基聚二甲基硅氧烷、交联剂、硫化剂按照6:3:0.5:0.5的量进行配比;
将导热铝粉 、乙烯基聚二甲基硅氧烷、交联剂、硫化剂加入到搅拌釜中搅拌1小时,转速为120r~160rpm ,均匀搅拌;
将步骤b获得的胶料通过压延处理,将聚酰亚胺膜和/矽胶布与所述导热层压延贴合;
将步骤c中压延贴合后的产品进行硫化处理,硫化温度140℃,硫化时间25~35min;
将步骤d处理后的产品进行裁切处理。
2.根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述复合型聚酰亚胺膜导热硅胶垫片本体(1)设置为0.1-10mm。
3.根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述复合型聚酰亚胺膜导热硅胶垫片本体(1)为方形或圆形或根据需要得到不同的定制的形状。
4.根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述导热层(2)设置为1层或1层以上,优选为1层。
5.根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述步骤c中的聚酰亚胺膜和/或矽胶布与导热层单面贴合或双面贴合。
6.根据权利要求1所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述合型聚酰亚胺膜导热硅胶垫片本体(1)上还设置有保护层,所述保护层为单层或双层。
7.根据权利要求6所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述保护层为聚酯树脂层、柔性改性聚乙烯层和弹性热塑体橡胶层中的一种。
8.根据权利要求7所述的一种复合型聚酰亚胺膜导热硅胶垫片,其特征在于:所述保护层的单层厚度为0.2~0.4mm。
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