CN107346927A - Hydraulic generator stator corrugated plating tightness checks process - Google Patents
Hydraulic generator stator corrugated plating tightness checks process Download PDFInfo
- Publication number
- CN107346927A CN107346927A CN201710784812.3A CN201710784812A CN107346927A CN 107346927 A CN107346927 A CN 107346927A CN 201710784812 A CN201710784812 A CN 201710784812A CN 107346927 A CN107346927 A CN 107346927A
- Authority
- CN
- China
- Prior art keywords
- wedge
- bar
- corrugated plating
- tightness
- slot wedge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Abstract
The present invention checks that model (4), wedge bar (5) form by stator bar (1), major trough wedge (2), secondary slot wedge (3), corrugated plating tightness, suitable thickness wedge bar is placed on stator bar (1) straightway, major trough wedge (2), secondary slot wedge (3) check that model (4) is together put into groove with corrugated plating tightness, and secondary slot wedge (3) is placed on corrugated plating tightness and checked between model (4) and major trough wedge (2).It is with slot wedge instrument is made that secondary slot wedge (3) is urgent, measure between secondary slot wedge (3) exposed length L=100~125mm, with vernier caliper measurement wedge bar (5) actual (real) thickness, wedge bar (5) meets installation requirement in this time slot, corrugated plating decrement is measured with depthmeter, corrugated plating (6) radial height is 1.25~1.40mm.The present invention can increase substantially corrugated plating decrement measurement accuracy, simple to operate, efficiency high advantage, and then save installation period.
Description
Technical field:
The present invention relates to a kind of hydraulic generator stator corrugated plating tightness to check process.
Background technology:
Conventional hydraulic generator stator corrugated plating tightness checks process, and the slot wedge sound is tapped with 0.5kg hand hammer, ripe
After knowing sound feature, remaining slot wedge taps the sound in contrast, judges corrugated plating tightness, such a inspection method by it is artificial because
Element limitation, local slot wedge is not urgent, can not detect comprehensively.In unit operation process, slot wedge easily loosens, and unit vibration is big.
The content of the invention:
The present invention relates to a kind of hydraulic generator stator corrugated plating tightness to check process, measures accurate, simple to operate
And a kind of hydraulic generator stator corrugated plating tightness of efficiency high checks process.Technical solution of the present invention is:A kind of water wheels
Generator unit stator corrugated plating tightness checks process, by stator bar (1), major trough wedge (2), secondary slot wedge (3), corrugated plating tightness
Model (4), wedge bar (5) composition stator corrugated plating tightness measurement apparatus are checked, is placed on stator bar (1) straightway more
Individual wedge bar (5), major trough wedge (2), secondary slot wedge (3) check that model (4) is together put into stator bar (1) with corrugated plating tightness
Interior, secondary slot wedge (3) is placed on corrugated plating tightness and checked between model (4) and major trough wedge (2), with making slot wedge instrument by secondary slot wedge (3)
It is urgent with major trough wedge (2), between measuring and controlling secondary slot wedge (3) exposed length L=100~125mm, measure wedge bar (5)
Actual (real) thickness, wedge bar (5) thickness meets installation requirement in this time slot, otherwise readjusts wedge bar (5) thickness, and will
Secondary slot wedge (3) and major trough wedge (2) are urgent, until the length of secondary slot wedge (3) exposed portion is measured between L=100~125mm,
It is with slot wedge instrument is made that secondary slot wedge and major trough wedge (2) is urgent in final using vernier caliper measurement wedge bar (5) actual (real) thickness
Position:After wedge bar thickness is determined, by stator bar (1), major trough wedge (2), secondary slot wedge (3), wedge bar (5), ripple
Plate (6) is positioned in core slots, with slot wedge instrument is made that secondary slot wedge (3) and major trough wedge (2) is urgent, and corrugated plating is measured with depthmeter
(6) decrement, corrugated plating (6) radial height is 1.25~1.40mm, meets slot wedge installation tightness requirement.
The present invention is so that generator unit corrugated plating tightness checks process as an example, according to original small with 0.5kg
Hammer taps the slot wedge sound, and after being familiar with sound feature, remaining slot wedge taps the sound in contrast, and this process judges corrugated plating
Tightness, the unurgent area of local slot wedge account for total slot wedge area 35%-40%.As examined by this hydraulic generator stator corrugated plating tightness
Process is looked into, improves slot wedge entirety tightness, the unurgent area of local slot wedge accounts for total slot wedge area 5%-10%.It is simple to operate
Convenient, efficiency high advantage, and then save installation period installation effectiveness and improve 50%.
The present invention fundamentally solves the problem of the local pine of hydraulic generator stator corrugated plating tightness.Can using the present invention
Measurement accuracy, simple to operate, efficiency high advantage are increased substantially, and then saves installation period.With corrugated plating tightness inspection
After model method determines wedge bar thickness, by the urgent slot wedge of this thickness, it is not necessary to (general to generate electricity in each core slots
Unit core slots 300-600 grooves)) need to redefine thickness, therefore installation effectiveness is improved, and according to said method slot wedge is urgent
Area accounts for total slot wedge area 90-95%, ensure that slot wedge tightness, unurgent so as to fundamentally solve slot wedge large area, can not
Detect comprehensive problem.
Brief description of the drawings:
Fig. 1 is that a kind of hydraulic generator stator corrugated plating tightness checks process schematic diagram.
Fig. 2 is hydraulic generator stator corrugated plating scheme of installation
Embodiment:
A kind of hydraulic generator stator corrugated plating tightness as shown in Figure 1 checks process, by stator bar, major trough
Wedge, secondary slot wedge, corrugated plating tightness check model, wedge bar composition stator corrugated plating tightness measurement apparatus, straight in stator bar
Multiple wedge bars are placed on line segment, major trough wedge, secondary slot wedge and corrugated plating tightness check that model is together put into stator bar, secondary
Slot wedge is placed on corrugated plating tightness and checked between model and major trough wedge, with slot wedge instrument is made that secondary slot wedge and major trough wedge is urgent, measurement
And between controlling secondary slot wedge exposed length L=100~125mm, wedge bar actual (real) thickness is measured, wedge bar is thick in this time slot
Degree meets installation requirement, otherwise readjusts wedge bar thickness, and secondary slot wedge and major trough wedge is urgent, until measuring secondary slot wedge
The length of exposed portion is between L=100~125mm, using vernier caliper measurement wedge bar actual (real) thickness, with beating slot wedge work
Tool is urgent in final position by secondary slot wedge and major trough wedge.After wedge bar thickness is determined, by stator bar, major trough wedge, secondary groove
Wedge, wedge bar, corrugated plating are positioned in core slots by Fig. 2, with slot wedge instrument is made that secondary slot wedge and major trough wedge is urgent, use depth
Table measures corrugated plating decrement, and corrugated plating radial height is 1.25~1.40mm, meets slot wedge installation tightness requirement.
Fig. 1 is that hydraulic generator stator corrugated plating tightness checks process schematic diagram, by stator bar, major trough wedge, pair
Slot wedge, corrugated plating tightness check model, wedge bar composition.
Need to be with being equipped with:Slide measure, depth gauge rule.
Concrete operation step is as follows:Checked by stator bar 1, major trough wedge 2, secondary slot wedge 3, corrugated plating tightness under model 4, wedge
Filler strip 5 is formed, and suitable thickness wedge bar 5 is placed on the straightway of stator bar 1, and wedge bar thickness specification is respectively
0.10mm thickness wedge bar, 0.30mm thickness wedge bar, 0.50mm thickness wedge bar and 1mm thickness wedge bars, most hassock bar
Place topmost, major trough wedge 2, secondary slot wedge 3 check that model 4 is together put into groove with corrugated plating tightness, and secondary slot wedge 3 is placed on corrugated plating
Tightness is checked between model 4 and major trough wedge 2.It is with slot wedge instrument is made that secondary slot wedge 3 is urgent, measure the secondary exposed length L=of slot wedge 3
Between 100~125mm, with the actual (real) thickness of vernier caliper measurement wedge bar 5, the thickness of wedge bar 5 is suitable in this time slot.Otherwise
The thickness of wedge bar 5 is readjusted, and secondary slot wedge 3 is urgent, until the secondary exposed length of slot wedge 3 of measurement is qualified, then use vernier calliper
Chi measures the actual (real) thickness of wedge bar 5, with slot wedge instrument is made that secondary slot wedge is urgent in final position.Determined by step 1 under wedge
After filler strip thickness, stator bar 1, major trough wedge 2, secondary slot wedge 3, wedge bar 5, corrugated plating 6 are positioned in core slots by Fig. 2,
It is with slot wedge instrument is made that secondary slot wedge 3 and major trough wedge 2 is urgent, measure the decrement of corrugated plating 6, the radial height of corrugated plating 6 with depthmeter
For 1.25~1.40mm, meet slot wedge installation tightness requirement.
Claims (1)
1. a kind of hydraulic generator stator corrugated plating tightness checks process, it is characterized in that:By stator bar (1), major trough wedge
(2), secondary slot wedge (3), corrugated plating tightness check model (4), wedge bar (5) composition stator corrugated plating tightness measurement apparatus,
Multiple wedge bars (5) are placed on stator bar (1) straightway, major trough wedge (2), secondary slot wedge (3) and corrugated plating tightness check sample
Plate (4) is together put into stator bar (1), and secondary slot wedge (3) is placed on corrugated plating tightness and checked between model (4) and major trough wedge (2),
It is with slot wedge instrument is made that secondary slot wedge (3) and major trough wedge (2) is urgent, measure and control secondary slot wedge (3) exposed length L=100~
Between 125mm, wedge bar (5) actual (real) thickness is measured, wedge bar (5) thickness meets installation requirement in this time slot, otherwise weighs
New adjustment wedge bar (5) thickness, and secondary slot wedge (3) and major trough wedge (2) is urgent, until measuring secondary slot wedge (3) exposed portion
Length between L=100~125mm, will with slot wedge instrument is made using vernier caliper measurement wedge bar (5) actual (real) thickness
Secondary slot wedge and major trough wedge (2) are urgent in final position:After wedge bar thickness is determined, by stator bar (1), major trough wedge (2),
Secondary slot wedge (3), wedge bar (5), corrugated plating (6) are positioned in core slots, with making slot wedge instrument by secondary slot wedge (3) and major trough wedge
(2) it is urgent, corrugated plating (6) decrement is measured with depthmeter, corrugated plating (6) radial height is 1.25~1.40mm, meets slot wedge
Tightness requirement is installed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710784812.3A CN107346927A (en) | 2017-09-04 | 2017-09-04 | Hydraulic generator stator corrugated plating tightness checks process |
Applications Claiming Priority (1)
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CN201710784812.3A CN107346927A (en) | 2017-09-04 | 2017-09-04 | Hydraulic generator stator corrugated plating tightness checks process |
Publications (1)
Publication Number | Publication Date |
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CN107346927A true CN107346927A (en) | 2017-11-14 |
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CN201710784812.3A Pending CN107346927A (en) | 2017-09-04 | 2017-09-04 | Hydraulic generator stator corrugated plating tightness checks process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107894250A (en) * | 2017-11-14 | 2018-04-10 | 哈尔滨电机厂有限责任公司 | Hydraulic generator stator corrugated plating tightness checks process |
CN110307773A (en) * | 2019-08-21 | 2019-10-08 | 中车株洲电机有限公司 | A kind of band set group stator core three-phase lead-out wire measurement and positioning device and method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204652081U (en) * | 2015-06-10 | 2015-09-16 | 国家电网公司 | Ripple filler strip formula slot wedge |
CN106253536A (en) * | 2015-06-03 | 2016-12-21 | 通用电气公司 | Use fastening assembly and the correlation technique of the pad about stator slot wedge |
CN106685162A (en) * | 2017-03-30 | 2017-05-17 | 上海电气集团上海电机厂有限公司 | Assembling process of corrugated plate of stator slot wedge of low-speed synchronous motor |
-
2017
- 2017-09-04 CN CN201710784812.3A patent/CN107346927A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106253536A (en) * | 2015-06-03 | 2016-12-21 | 通用电气公司 | Use fastening assembly and the correlation technique of the pad about stator slot wedge |
CN204652081U (en) * | 2015-06-10 | 2015-09-16 | 国家电网公司 | Ripple filler strip formula slot wedge |
CN106685162A (en) * | 2017-03-30 | 2017-05-17 | 上海电气集团上海电机厂有限公司 | Assembling process of corrugated plate of stator slot wedge of low-speed synchronous motor |
Non-Patent Citations (1)
Title |
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任翔: ""凯恩吉6#定子装配现场安装工艺"", 《电工电气》 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107894250A (en) * | 2017-11-14 | 2018-04-10 | 哈尔滨电机厂有限责任公司 | Hydraulic generator stator corrugated plating tightness checks process |
CN110307773A (en) * | 2019-08-21 | 2019-10-08 | 中车株洲电机有限公司 | A kind of band set group stator core three-phase lead-out wire measurement and positioning device and method |
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Application publication date: 20171114 |
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