CN102937435B - Measurement method for accurately controlling verticality and coplanarity of caterpillar gate embedded part - Google Patents
Measurement method for accurately controlling verticality and coplanarity of caterpillar gate embedded part Download PDFInfo
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- CN102937435B CN102937435B CN201210279809.3A CN201210279809A CN102937435B CN 102937435 B CN102937435 B CN 102937435B CN 201210279809 A CN201210279809 A CN 201210279809A CN 102937435 B CN102937435 B CN 102937435B
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Abstract
The invention provides a measurement method capable of accurately controlling perpendicularity and coplanarity of a caterpillar gate embedded part. The measurement method comprises the following steps of: 1) hanging the embedded part into the place and after initial adjustment, placing a theodolite or a total station at a set measuring basis control point position; 2) positioning a magnet base on the work surface of the embedded part to be measured, uniformly arranging points according to the height direction of the embedded part, and marking the position to be measured; 3) clinging a vernier caliper to the magnet base, clinging a root portion of the vernier caliper to the measuring work surface of the embedded part, facing scales of the vernier caliper to the ocular visible position of the theodolite or the total station; 4) finding the scale line of the vernier caliper by using an ocular cross line of the theodolite or the total station, determining the scale position of the vernier caliper corresponding to the theodolite or the total station, and reading the number value of the vernier caliper; 5) repeating steps 2-4, measuring other detection points of the vernier caliper in turn, obtaining reading difference values of all of the detection points, namely the vertical difference values of the embedded part; and 6) repeating the above steps, and measuring each point reading values of the work surface of another embedded part, the difference values of two side vernier caliper reading difference values being the difference values of embedded part coplanarity, and adjusting the embedded parts to reach the preset adjustment position according to the difference value of the coplanarity and the verticality of the embedded parts.
Description
Technical field
The present invention relates to a kind of measuring method, especially relate to and accurately control the verticality of caterpillar gate embedded part and the measuring method of coplane degree.
Background technology
Gate of hydropower station is as backbone, the embedded parts such as lintel are cast in second stage concrete usually, its installation accuracy grade is normally measurement unit with millimeter, classic method employing transit or total station survey are put reference mark and are carried out preliminary embedded part location, then the method for ceiling hammer is adopted to adjust its verticality and coplane degree, method alignment error due to traditional ceiling hammer is grade, the installation accuracy needs of common embedded part can only be met, for high water head (working head the is greater than 100m) bulkhgead gate that caterpillar gate is such, for ensureing gate sprocket wheel work uniform-compression, the installation accuracy of its backbone embedded part verticality and coplane degree thereof requires that more common bulkhgead gate improves 10 times, traditional measurement method is adopted to be difficult to ensure, and be also difficult to effectively detect its installation quality in embedded part is checked and accepted.
Summary of the invention
For this reason, this method is considered in-site installation adjustment and is checked and accepted the Difficulty that the measuring accuracy that exists ensures, adopts high-precision transit to efficiently solve the high-precision verticality of caterpillar gate embedded part and the mounting and adjusting of coplane degree and the problem of examination in conjunction with the method for vernier caliper.
Its concrete solution is as described below:
A measuring method for accurate control caterpillar gate embedded part coplane degree, comprises the following steps:
1) by after embedded part hoisted in position also preliminary adjustment, transit or total powerstation are placed in the position, measuring basis reference mark of setting;
2) magnet base is positioned on embedded part workplace to be measured, evenly to set up an office layout by embedded part short transverse, and mark intends the position measured;
3) vernier caliper is close to magnet base, the root of vernier caliper is close to embedded part surveying work face, and the scale of vernier caliper is towards transit or total powerstation eyepiece viewing position;
4) utilize the eyepiece cross-hair of transit or total powerstation to find the scale mark of vernier calliper, confirm transit or vernier caliper graduation position corresponding to total powerstation eyepiece, and read the numerical value of vernier caliper;
5) repeat step 2-4, measure other each check point of embedded part successively, the reading difference of each check point of the vernier caliper obtained is the verticality difference of embedded part;
6) repeat above-mentioned steps and carry out measurement opposite side embedded part workplace each point reading, the vernier caliper reading difference of both sides is the difference of embedded part coplane degree, according to the difference of the coplane degree and verticality of determining embedded part, predetermined adjustment position is reached to embedded part adjustment.
Further, the reference mark of measuring basis described in step 1) is as embedded part adjustment coplane degree and the surveying instrument positioning datum point of verticality, and its position is less than the measuring distance of vernier caliper apart from the reference field vertical range of embedded part to be adjusted;
Further, the aids such as pointer are adopted to assist the scale mark position confirmed on vernier caliper in step 4).
Adopt the method can guarantee that the installation accuracy of caterpillar gate embedded part reaches designing requirement, effective solution caterpillar gate embedded part verticality and the adjustment of coplane degree accuracy class up to 0.1mm and the technical requirement of measurement, highest detection accuracy class can reach 0.02mm, and duplicate measurements fiduciary level is high, improve work efficiency, have safe and reliable, easy to operate feature.
Can ensure that the precision of discrete embedded part its verticality and coplane degree in installation process is controlled by this measuring method, facilitate the quality control in high precision embedded part mounting and adjusting process, inspection and the reinspection after reinforcing and examination.The relative classic method of this method, there is the advantages such as structure is simple, easy to operate, measuring accuracy is easy to guarantee, duplicate measurements repeatability is good, handling safety, be suitable for the embedded part verticality of similar structures pattern and accuracy requirement and the requirement of coplane degree mounting and adjusting and inspection and examination.
Accompanying drawing explanation
Fig. 1 is the plane operating diagram of accurate control caterpillar gate embedded part coplanarity measuring method of the present invention;
Fig. 2 is the facade operating diagram of accurate control caterpillar gate embedded part verticality measuring method of the present invention.
In figure, 1, transit or total powerstation 2, vernier caliper 3, magnet base 4, to be adjustedly bury 5, locking screw 6, treat pouring concrete
Embodiment
Fig. 1 is the plane operating diagram of accurate control caterpillar gate embedded part coplanarity measuring method of the present invention, and Fig. 2 is the facade operating diagram of accurate control caterpillar gate embedded part verticality measuring method of the present invention.As depicted in figs. 1 and 2, the inventive method needs following instrument or instrument: transit or total powerstation 1, vernier caliper 2, magnet base 3, embedded part to be adjusted 4, locking screw 5, auxiliary pointer etc.
Described measuring method first needs prepares as follows:
1) preparation of surveying instrument and verification.Mainly comprise the transit or total powerstation 1 selecting and meet the requirement of hydraulic engineering measuring accuracy;
2) preparation of subsidiary utensil.Mainly comprise vernier caliper 2, magnet base 3 and auxiliary pointer etc.;
3) datum mark is arranged.Be mainly used for the Survey control point that embedded part installs positioning datum, this datum mark is using the surveying instrument positioning datum point as embedded part adjustment coplane degree and verticality.
Described implementation method is as described below:
1) the coplanar reference point setting of transit or total powerstation.By embedded part hoisted in position and after preliminary adjustment, then transit or total powerstation are placed in the position, measuring basis reference mark of setting, this position, measuring basis reference mark is no more than the measuring distance of vernier caliper apart from the reference field vertical range of embedded part to be adjusted;
2) location of magnet base.Magnet base should be positioned on embedded part workplace to be measured, evenly can to set up an office layout by embedded part short transverse, and mark intends the position of measurement, so that duplicate measurements, during operation, magnet base is placed on embedded part workplace to be measured, rotation magnetic force switch, is adsorbed on magnet base on embedded part to be measured;
3) magnet base is close to by vernier caliper, and the root of vernier caliper should be close to embedded part surveying work face, and the scale of vernier caliper is towards transit or total powerstation eyepiece viewing position;
4) after adjusting surveying instrument, the eyepiece cross-hair of transit or total powerstation is utilized to find the scale mark of vernier calliper, utilize the scale mark of the reticle alignment vernier caliper in eyepiece, subsidiary personnel can confirm transit or vernier caliper graduation position corresponding to total powerstation eyepiece with the instruction of the aid such as pointer, and read the numerical value of vernier caliper;
5) measured the reading of the vernier caliper of each check point of workplace on embedded part successively by above-mentioned steps, its difference is the verticality difference of embedded part;
6) profit uses the same method and measures opposite side embedded part workplace each point reading, the vernier caliper reading difference of both sides is the difference of embedded part coplane degree, according to the coplane degree of embedded part and the difference of verticality, and carry out adjustment embedded part accordingly, repeated multiple timesly can reach predetermined adjustment position.
Above method can also be applied in deformation monitoring in embedded part reinforcing process and embedded part is checked and accepted.Adopt above-mentioned same step can monitor the examination of distortion in embedded part reinforcing process and embedded part in time.
Its measuring accuracy is the measuring accuracy of vernier caliper, and accuracy class can reach 0.02mm.
The inventive method principle is simple, and easy to use, its measuring accuracy is the measuring accuracy of vernier caliper, as long as the measuring accuracy that the precision of design does not exceed vernier caliper all can adopt.The precision measure of the mounting and adjusting and the course of receiving that are applicable to the discrete embedded part of power station high precision uses, and compared with traditional measurement method, measurement quality of the present invention can be guaranteed, and has good Social benefit and economic benefit.
Claims (3)
1. accurately control the verticality of caterpillar gate embedded part and a measuring method for coplane degree, comprise the following steps:
1) by after embedded part hoisted in position also preliminary adjustment, transit or total powerstation are placed in the position, measuring basis reference mark of setting;
2) magnet base is positioned on embedded part workplace to be measured, evenly to set up an office layout by embedded part short transverse, and mark intends the position measured;
3) vernier caliper is close to magnet base, the root of vernier caliper is close to embedded part surveying work face, and the scale of vernier caliper is towards transit or total powerstation eyepiece viewing position;
4) utilize the eyepiece cross-hair of transit or total powerstation to find the scale mark of vernier calliper, confirm transit or vernier caliper graduation position corresponding to total powerstation eyepiece, and read the numerical value of vernier caliper;
5) step 2 is repeated)-4), measure other each check point of embedded part successively, the reading difference of each check point of the vernier caliper obtained is the verticality difference of embedded part;
6) repeat above-mentioned steps and carry out measurement opposite side embedded part workplace each point reading, the vernier caliper reading difference of both sides is the difference of embedded part coplane degree, according to the difference of the coplane degree of embedded part and the difference of verticality, predetermined adjustment position is reached to embedded part adjustment.
2. the accurate verticality of control caterpillar gate embedded part according to claim 1 and the measuring method of coplane degree, it is characterized in that: step 1) described in measuring basis reference mark as embedded part adjustment coplane degree and the surveying instrument positioning datum point of verticality, its position is less than the measuring distance of vernier caliper apart from the reference field vertical range of embedded part to be adjusted.
3. the accurate verticality of control caterpillar gate embedded part according to claim 1 and the measuring method of coplane degree, is characterized in that: step 4) in adopt pointer to assist the scale mark position confirmed on vernier caliper.
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CN103225288A (en) * | 2013-05-07 | 2013-07-31 | 黄河勘测规划设计有限公司 | Method for adjusting coplanarity of fixed wheel treads of gate |
CN105277166B (en) * | 2015-11-27 | 2018-08-24 | 马钢集团设计研究院有限责任公司 | A kind of measuring device and its measurement method of vertical rail verticality and flatness |
CN108562281A (en) * | 2018-06-12 | 2018-09-21 | 中国铁建港航局集团有限公司 | A kind of device and method improving miter gate gate flap installation accuracy |
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