CN107341092A - A kind of smart machine remote collaborative monitoring and diagnosis method - Google Patents

A kind of smart machine remote collaborative monitoring and diagnosis method Download PDF

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Publication number
CN107341092A
CN107341092A CN201610592778.5A CN201610592778A CN107341092A CN 107341092 A CN107341092 A CN 107341092A CN 201610592778 A CN201610592778 A CN 201610592778A CN 107341092 A CN107341092 A CN 107341092A
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China
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equipment
failure
diagnosis
expert
smart machine
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CN201610592778.5A
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Inventor
余培军
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Nanjing Yi Qi Technology Co Ltd
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Nanjing Yi Qi Technology Co Ltd
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Priority to CN201610592778.5A priority Critical patent/CN107341092A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00Error detection; Error correction; Monitoring
    • G06F11/30Monitoring
    • G06F11/32Monitoring with visual or acoustical indication of the functioning of the machine
    • G06F11/321Display for diagnostics, e.g. diagnostic result display, self-test user interface

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  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The present invention relates to the service technique field of smart machine, in particular a kind of smart machine remote collaborative monitoring and diagnosis method, comprise the following steps:S1. equipment identifies;S2. data grabber and judgement;S3. failure-description;S4. failure passes through intelligent solution;S5. solved by Artificial Diagnosis;S6. equipment fault diagnosis is filed.The present invention, utilize internet+technology, integration equipment is with user, overhaul of the equipments side, equipment producer, social resources, establish information sharing platform, it is quicker, more precisely faulty equipment is guaranteed to keep in good repair, exceptional fault carries out fast positioning and the platform solved, unit is solved because professional knowledge is inadequate, cause maintenance of equipment overhaul efficiency low, repair quality is low, operation brings bigger equipment breakdown in spite of illness, or the elimination of equipment defect serious loss that individual production or life are brought not in time, fully integrate using single, it is personal, maintaining unit, production firm, various scientific research institutions and the problem of social expert with deficiency.

Description

A kind of smart machine remote collaborative monitoring and diagnosis method
Technical field
The present invention relates to the service technique field of smart machine, specially a kind of smart machine remote collaborative monitoring and diagnosis side Method.
Background technology
Currently with the developing of internet+technology, the upgrading of national equipment manufacture industry puies forward shelves, industrial or civilian intelligence Can equipment it is more and more extensive, how for the maintenance of these intelligent trouble equipment to provide one kind easily and efficiently platform, for solving Legacy equipment maintenance overhaul efficiency is low, repair quality is low, can not fully integrate using unit or individual, maintaining unit, factory The problem of business, various scientific research institutions and social expert, is just more and more urgent, while winged hail of Current communications technology is opened up also as solution Certainly these problems provide the technical support of maturation.
The content of the invention
A kind of present invention solves the technical problem that the defects of being to overcome prior art, there is provided smart machine remote collaborative prison Control diagnostic method.The smart machine remote collaborative monitoring and diagnosis method, which has, uses current internet+technology, passes through integration equipment With user, overhaul of the equipments side, equipment producer, social resources, an information sharing platform is established, is reached more quickly, more Add precisely faulty equipment is guaranteed to keep in good repair, exceptional fault carry out fast positioning and solve platform.
To achieve the above object, the present invention provides following technical scheme:
A kind of smart machine remote collaborative monitoring and diagnosis method, comprises the following steps:
S1. equipment identifies:When equipment failure, pass through the identification code on the camera scanning device nameplate of mobile device Judge equipment is identified and whether succeed, the identification code of manual recording device is carried out if failure;
S2. data grabber and judgement:After equipment is recognized, by network wirelessly or non-wirelessly by the sheet under malfunction Equipment Foundations archive information, historical operating parameter, current operating parameter, historical failure and diagnostic message, relevant criterion and equipment Manufacturer's information is presented in field diagnostic terminal or is mounted with to diagnose the mobile terminals such as APP mobile phone;
S3. failure-description:The phenomenon of the failure of standardization of the Select input into background data base or in cloud database is (such as Fruit does not find suitable standard phenomenon can not typing), while the detailed word description of failure is filled in, failure is supplemented, number The picture or video (if can not also need not upload) at the upload scene not limited are measured, if scene, which possesses, camera, is opened The connection of dynamic camera, it is synchronous to carry out screen transmission;
S4. for failure by intelligent solution, intelligent diagnostics have 2 kinds of modes:
First, the solution method of the Keywords matching by matching historical failure phenomenon, if it is possible to match identical Failure, then the solution of identical historical failure is automatically extracted, provides service bulletin;
Second, diagnosed by the mathematical modeling of the device diagnostic of current device, determine the specific origin cause of formation of failure, automatically The solution of same fault is extracted, and provides service bulletin;
S5. solved by Artificial Diagnosis:If intelligent diagnostics fail, into Artificial Diagnosis, Artificial Diagnosis pattern has 2 kinds Pattern:
First, orient push mode:By equipment and fault message, the expert in the local specified or high in the clouds is pushed to, can be with Push is one or more, and these experts hold a consultation this failure jointly, to the Producing reason that is out of order, while provide the plan of maintenance Slightly;
Second, rob monotype:Equipment and fault message are directly shared to all online experts in high in the clouds, expert obtains Equipment and the laggard single reception of robbing of fault message, simultaneity factor can according to certain preferred specified quantity of competition for orders strategy specially pick into This failure is examined by guild, to the Producing reason that is out of order, while provides the strategy of maintenance;
S6. equipment fault diagnosis is filed:After fault diagnosis terminates, system is automatically filed all information of diagnosis, Intelligent diagnostics are carried out so as to the failure of next deuterzooid equipment.
Preferably, the identification code in the S1 steps includes written form, bar code, Quick Response Code and other identification methods.
Preferably, the expert in the S5 steps includes the technical staff of superior unit, the technical staff of manufacturer, section The expert and social well-known expert for grinding institutes.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention utilizes current internet+technology, passes through integration Equipment user (unit or individual), overhaul of the equipments (or repairing) side, equipment producer, social resources (research institution, colleges and universities Or personal), an information sharing platform is established, reaches more quick, more precisely failure (or operating is abnormal) equipment is carried out Guarantee, exceptional fault carry out fast positioning and the platform solved, solve unit (or personal) because professional knowledge is inadequate, and cause Maintenance of equipment overhaul efficiency is low, repair quality is low, operation brings bigger equipment breakdown, or elimination of equipment defect individual life not in time in spite of illness The serious loss that production or life are brought, fully integrate and use unit or individual, maintaining unit, production firm, various Research Centers Institute and the problem of social expert with it is insufficient.
Brief description of the drawings
Fig. 1 is schematic flow sheet of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Referring to Fig. 1, the present invention provides a kind of technical scheme:
A kind of smart machine remote collaborative monitoring and diagnosis method, comprises the following steps:
S1. equipment identifies:When equipment failure, pass through the identification code on the camera scanning device nameplate of mobile device Judge equipment is identified and whether succeed, carry out the identification code of manual recording device if failure, the identification code in S1 steps Including written form, bar code, Quick Response Code and other identification methods;
S2. data grabber and judgement:After equipment is recognized, by network wirelessly or non-wirelessly by the sheet under malfunction Equipment Foundations archive information, historical operating parameter, current operating parameter, historical failure and diagnostic message, relevant criterion and equipment Manufacturer's information is presented in field diagnostic terminal or is mounted with to diagnose the mobile terminals such as APP mobile phone;
S3. failure-description:The phenomenon of the failure of standardization of the Select input into background data base or in cloud database is (such as Fruit does not find suitable standard phenomenon can not typing), while the detailed word description of failure is filled in, failure is supplemented, number The picture or video (if can not also need not upload) at the upload scene not limited are measured, if scene, which possesses, camera, is opened The connection of dynamic camera, it is synchronous to carry out screen transmission;
S4. for failure by intelligent solution, intelligent diagnostics have 2 kinds of modes:
First, the solution method of the Keywords matching by matching historical failure phenomenon, if it is possible to match identical Failure, then the solution of identical historical failure is automatically extracted, provides service bulletin;
Second, diagnosed by the mathematical modeling of the device diagnostic of current device, determine the specific origin cause of formation of failure, automatically The solution of same fault is extracted, and provides service bulletin;
S5. solved by Artificial Diagnosis:If intelligent diagnostics fail, into Artificial Diagnosis, Artificial Diagnosis pattern has 2 kinds Pattern:
First, orient push mode:By equipment and fault message, the expert in the local specified or high in the clouds is pushed to, can be with Push is one or more, and these experts hold a consultation this failure jointly, to the Producing reason that is out of order, while provide the plan of maintenance Slightly, the expert in S5 steps includes the technical staff of superior unit, the technical staff of manufacturer, the expert of scientific research institutions and society Can well-known expert;
Second, rob monotype:Equipment and fault message are directly shared to all online experts in high in the clouds, expert obtains Equipment and the laggard single reception of robbing of fault message, simultaneity factor can according to certain preferred specified quantity of competition for orders strategy specially pick into This failure is examined by guild, to the Producing reason that is out of order, while provides the strategy of maintenance;
S6. equipment fault diagnosis is filed:After fault diagnosis terminates, system is automatically filed all information of diagnosis, Intelligent diagnostics are carried out so as to the failure of next deuterzooid equipment.
The scene of typical tradition maintenance:
Current electric power particularly power network, there is device distribution it is wide, apart from the characteristics of remote, equipment deficiency rate is high.When Preceding common practice is, after exception occurs in equipment on circuit, arranges professional to be checked or overhauled to scene.In personnel To before scene, maintainer can not recognize the failure situation at scene at all, so as to further determine failure Property.Personnel often be present to after spending one day or even arrive scene for more time, the repair time only has 10 minutes;Or personnel to scene Afterwards, find the qualitative inaccuracy of former failure, and cause the spare part of institute's band insufficient, it is necessary to return again company prepare again it is standby Part, significant wastage repair time.The most direct consequence of this management method is:Overhaul efficiency is low, maintenance troop is huge, line Road power failure excessive cycle etc..
And the present invention utilizes current internet+technology, pass through integration equipment user (unit or individual), overhaul of the equipments (or repairing) side, equipment producer, social resources (research institution, colleges and universities or individual), establish an information sharing platform, reach It is more quick, more precisely to failure (or operating is abnormal) equipment is guaranteed to keep in good repair, exceptional fault carries out fast positioning and is solved Platform, solve unit (or personal) because professional knowledge is inadequate, and cause that maintenance of equipment overhaul efficiency is low, repair quality is low, band Disease operation brings bigger equipment breakdown, or the elimination of equipment defect serious loss that individual production or life are brought not in time, fully whole The problem of conjunction uses unit or individual, maintaining unit, production firm, various scientific research institutions and social expert and deficiency.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (3)

  1. A kind of 1. smart machine remote collaborative monitoring and diagnosis method, it is characterised in that comprise the following steps:
    S1. equipment identifies:When equipment failure, the identification code passed through on the camera scanning device nameplate of mobile device judges Equipment is identified and whether succeeded, the identification code of manual recording device is carried out if failure;
    S2. data grabber and judgement:After equipment is recognized, by network wirelessly or non-wirelessly by this equipment under malfunction Base profile information, historical operating parameter, current operating parameter, historical failure and diagnostic message, relevant criterion and equipment production Company-information is presented in field diagnostic terminal or is mounted with to diagnose the mobile terminals such as APP mobile phone;
    S3. failure-description:The phenomenon of the failure of standardization of the Select input into background data base or in cloud database is not (if had Finding suitable standard phenomenon can not typing), while the detailed word description of failure is filled in, failure is supplemented, quantity is not The picture or video (if can not also need not upload) at the upload scene of limitation, if scene, which possesses, camera, startup is taken the photograph It is synchronous to carry out screen transmission as the connection of head;
    S4. for failure by intelligent solution, intelligent diagnostics have 2 kinds of modes:
    First, the solution method of the Keywords matching by matching historical failure phenomenon, if it is possible to identical failure is matched, The solution of identical historical failure is then automatically extracted, provides service bulletin;
    Second, diagnosed by the mathematical modeling of the device diagnostic of current device, determine the specific origin cause of formation of failure, automatically extract The solution of same fault, and provide service bulletin;
    S5. solved by Artificial Diagnosis:If intelligent diagnostics fail, into Artificial Diagnosis, Artificial Diagnosis pattern has 2 kinds of moulds Formula:
    First, orient push mode:By equipment and fault message, the expert in the local specified or high in the clouds is pushed to, can be pushed One or more, these experts hold a consultation this failure jointly, to the Producing reason that is out of order, while provide the strategy of maintenance;
    Second, rob monotype:Equipment and fault message are directly shared to all online experts in high in the clouds, expert obtains equipment And the laggard single reception of robbing of fault message, simultaneity factor can be according to the Zhuan Jianjin guilds of certain preferred specified quantity of competition for orders strategy This failure is examined, to the Producing reason that is out of order, while provides the strategy of maintenance;
    S6. equipment fault diagnosis is filed:After fault diagnosis terminates, system is automatically filed all information of diagnosis, so as to The failure of next deuterzooid equipment carries out intelligent diagnostics.
  2. A kind of 2. smart machine remote collaborative monitoring and diagnosis method according to claim 1, it is characterised in that:The S1 steps Identification code in rapid includes written form, bar code, Quick Response Code and other identification methods.
  3. A kind of 3. smart machine remote collaborative monitoring and diagnosis method according to claim 1, it is characterised in that:The S5 steps It is well-known that expert in rapid includes the technical staff of superior unit, the technical staff of manufacturer, the expert of scientific research institutions and society Expert.
CN201610592778.5A 2016-07-25 2016-07-25 A kind of smart machine remote collaborative monitoring and diagnosis method Pending CN107341092A (en)

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Application Number Priority Date Filing Date Title
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107967562A (en) * 2017-11-29 2018-04-27 国网山西省电力公司太原供电公司 A kind of construction site job safety remote-control system and method
CN109164784A (en) * 2018-08-22 2019-01-08 重庆海装风电工程技术有限公司 Wind-driven generator O&M method, apparatus and system based on big data cloud service
CN109409545A (en) * 2018-11-07 2019-03-01 深圳市新科瑞电气技术有限公司 Plant maintenance method, equipment to be checked, maintenance terminal and service centre
CN109767014A (en) * 2019-01-15 2019-05-17 巨轮智能装备股份有限公司 A kind of customization equipment maintenance and method for maintaining cooperateed in many ways
CN110309128A (en) * 2019-07-05 2019-10-08 广东铭太信息科技有限公司 Oracle backup file automatic leading-in device and its implementation, the method that the importing of backup file is carried out using the device
CN110598873A (en) * 2018-06-11 2019-12-20 佛山市顺德区美的电热电器制造有限公司 Data processing method, device and system
CN110798528A (en) * 2019-11-06 2020-02-14 徐州汉晨机械制造有限公司 Automatic index monitoring and warning system for environmental protection equipment
CN111242502A (en) * 2020-01-21 2020-06-05 四川大国工场科技有限公司 Shared manufacturing management method for industrial production
CN111739619A (en) * 2020-06-10 2020-10-02 深圳市好克医疗仪器股份有限公司 Medical resource sharing method and device and readable storage medium
CN111832827A (en) * 2020-07-16 2020-10-27 国网北京市电力公司 Distribution network fault early warning method and device, readable medium and electronic equipment
CN112182327A (en) * 2019-07-05 2021-01-05 北京猎户星空科技有限公司 Data processing method, device, equipment and medium
CN112231163A (en) * 2020-11-09 2021-01-15 中科长城海洋信息系统有限公司长沙分公司 Multifunctional computer detection equipment and operation method thereof
CN112874374A (en) * 2021-02-22 2021-06-01 长春汽车工业高等专科学校 Electric automobile automatic battery replacement device monitoring system based on PLC control
CN113033843A (en) * 2021-04-23 2021-06-25 贵州兴泰科技有限公司 Multifunctional equipment diagnosis system
CN113112038A (en) * 2021-04-13 2021-07-13 中国铁道科学研究院集团有限公司 Intelligent monitoring and diagnostic analysis system, device, electronic equipment and storage medium
CN114094213A (en) * 2021-11-17 2022-02-25 深圳市道通科技股份有限公司 Maintenance method and equipment for new energy power battery pack and storage medium
CN114501507A (en) * 2021-12-28 2022-05-13 北京红山信息科技研究院有限公司 Intelligent coordination method for operation and maintenance of base station

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CN104991501A (en) * 2015-07-12 2015-10-21 石永丽 Instrument remote fault diagnosis system based on internet of things and cloud computing
CN105731209A (en) * 2016-03-17 2016-07-06 天津大学 Intelligent prediction, diagnosis and maintenance method for elevator faults on basis of Internet of Things

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CN101118437A (en) * 2007-09-03 2008-02-06 石毅 New style numerically controlled machine remote condition monitoring and failure diagnosis system realizing method
CN102738899A (en) * 2012-06-18 2012-10-17 南京协宏软件技术有限公司 Power grid remote diagnosis and overhaul method based on 3G (3rd generation) network
CN103823458A (en) * 2014-03-17 2014-05-28 广东华南计算技术研究所 Remote diagnosis device, method and system for equipment
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107967562A (en) * 2017-11-29 2018-04-27 国网山西省电力公司太原供电公司 A kind of construction site job safety remote-control system and method
CN110598873A (en) * 2018-06-11 2019-12-20 佛山市顺德区美的电热电器制造有限公司 Data processing method, device and system
CN109164784A (en) * 2018-08-22 2019-01-08 重庆海装风电工程技术有限公司 Wind-driven generator O&M method, apparatus and system based on big data cloud service
CN109409545A (en) * 2018-11-07 2019-03-01 深圳市新科瑞电气技术有限公司 Plant maintenance method, equipment to be checked, maintenance terminal and service centre
CN109767014A (en) * 2019-01-15 2019-05-17 巨轮智能装备股份有限公司 A kind of customization equipment maintenance and method for maintaining cooperateed in many ways
CN112182327A (en) * 2019-07-05 2021-01-05 北京猎户星空科技有限公司 Data processing method, device, equipment and medium
CN110309128A (en) * 2019-07-05 2019-10-08 广东铭太信息科技有限公司 Oracle backup file automatic leading-in device and its implementation, the method that the importing of backup file is carried out using the device
CN110798528A (en) * 2019-11-06 2020-02-14 徐州汉晨机械制造有限公司 Automatic index monitoring and warning system for environmental protection equipment
CN111242502A (en) * 2020-01-21 2020-06-05 四川大国工场科技有限公司 Shared manufacturing management method for industrial production
CN111739619A (en) * 2020-06-10 2020-10-02 深圳市好克医疗仪器股份有限公司 Medical resource sharing method and device and readable storage medium
CN111832827A (en) * 2020-07-16 2020-10-27 国网北京市电力公司 Distribution network fault early warning method and device, readable medium and electronic equipment
CN112231163A (en) * 2020-11-09 2021-01-15 中科长城海洋信息系统有限公司长沙分公司 Multifunctional computer detection equipment and operation method thereof
CN112874374A (en) * 2021-02-22 2021-06-01 长春汽车工业高等专科学校 Electric automobile automatic battery replacement device monitoring system based on PLC control
CN113112038A (en) * 2021-04-13 2021-07-13 中国铁道科学研究院集团有限公司 Intelligent monitoring and diagnostic analysis system, device, electronic equipment and storage medium
CN113112038B (en) * 2021-04-13 2024-05-28 中国铁道科学研究院集团有限公司 Intelligent monitoring and diagnostic analysis system, device, electronic equipment and storage medium
CN113033843A (en) * 2021-04-23 2021-06-25 贵州兴泰科技有限公司 Multifunctional equipment diagnosis system
CN114094213A (en) * 2021-11-17 2022-02-25 深圳市道通科技股份有限公司 Maintenance method and equipment for new energy power battery pack and storage medium
CN114501507A (en) * 2021-12-28 2022-05-13 北京红山信息科技研究院有限公司 Intelligent coordination method for operation and maintenance of base station

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