CN104991501A - Instrument remote fault diagnosis system based on internet of things and cloud computing - Google Patents
Instrument remote fault diagnosis system based on internet of things and cloud computing Download PDFInfo
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- CN104991501A CN104991501A CN201510404106.2A CN201510404106A CN104991501A CN 104991501 A CN104991501 A CN 104991501A CN 201510404106 A CN201510404106 A CN 201510404106A CN 104991501 A CN104991501 A CN 104991501A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The invention discloses an instrument remote fault diagnosis system based on internet of things and cloud computing. The instrument remote fault diagnosis system is composed of an instrument fault diagnosis center and multiple instrument monitors. The instrument fault diagnosis center comprises a wireless gateway, a cloud server, a fault database, a remote client terminal and a diagnosis expert terminal. Each instrument monitor comprises a wireless communication module, an instrument state monitor, an instrument information reader, a fault displayer, a power supply, an instrument running operation system, an alerter and a microprocessor. The instrument remote fault diagnosis system has characteristics of being simple in structure, intelligent, humanized and scientific and high-efficiency so that fault monitoring and fault diagnosis can be accurately performed on various instruments and equipment in enterprises in real time, and targeted and scientific diagnostic opinions can be provided to the generated faults via the cloud server and the fault database. Besides, an expert secondary diagnosis system is also introduced in the system so that accuracy of fault diagnosis is greatly enhanced.
Description
Technical field
The present invention relates to fault diagnosis field, relate to the instrument remote failure diagnosis system based on Internet of Things and cloud computing.
Background technology
In order to carry out real-time diagnosis to the equipment broken down in enterprise, the state detecting and fault diagnosis of equipment system of specialty need be built by enterprise.The restrictions such as major part medium-sized and small enterprises exist that production scale is little, limited fund, maintainer are few, cannot develop the state detecting and fault diagnosis of equipment system of specialty; And along with the accumulation of time, the equipment in enterprise can produce a large amount of historical failure data, how preserving and make full use of these data is also be worth grinding the problem made internal disorder or usurp.
Cloud computing is as a kind of novel network service mode, and the application based on cloud computing exploitation gets more and more, and they present to user with method of service.Enterprise can utilize cloud computing service, gives cloud computing fault diagnosis service provider gone fault diagnosis task, can save various cost, thus substantially increase the performance of enterprises under the prerequisite satisfied the demands.
Internet of Things is on the basis of computer internet, and any article are connected with internet, carries out message exchange and communicates, to realize a kind of network of Weigh sensor to article, location, tracking, monitor and managment.
The structure of the instrument remote failure diagnosis system of Internet of Things and cloud computing, the technology such as Internet of Things, cloud computing, mobile communication are carried out integration application, make the instrument remote failure diagnosis system of Internet of Things and cloud computing achieve long-range, real time implementation and diversification, can provide convenient, serve fast, accurately for enterprise carries out fault diagnosis.
Summary of the invention
Object of the present invention is exactly to provide a kind of instrument remote failure diagnosis system based on Internet of Things and cloud computing, make it have the features such as structure is simple, intellectuality, hommization, scientific and efficient, malfunction monitoring and fault diagnosis can be carried out to the various instrument and equipment of enterprises accurately in real time, by Cloud Server and Mishap Database, pointed, scientific diagnostic comments be proposed to the fault occurred.
In order to solve the problem existing for background technology, meet the demand that people are growing, the technical solution used in the present invention is:
Based on the instrument remote failure diagnosis system of Internet of Things and cloud computing, it is made up of instrument failure diagnostic center and multiple instrument monitoring device, described instrument failure diagnostic center comprises radio network gateway, Cloud Server, Mishap Database, Terminal Server Client, diagnostician holds composition, described instrument monitoring device comprises wireless communication module, instrument state monitor, device information reader, fault detector, power supply, instrument operation system, alarm and microprocessor, in each body-building monitor, wireless communication module is connected with microprocessor, instrument state monitor, device information reader, fault detector, power supply is connected with microprocessor respectively, microprocessor is connected with alarm and instrument operation system, the radio network gateway of instrument failure diagnostic center is connected with Cloud Server, Mishap Database, Terminal Server Client, diagnostician's end are connected with Cloud Server, and the wireless communication module in the radio network gateway of instrument failure diagnostic center and each instrument monitoring device forms the two-way wireless communication of one-to-many.
Each instrument monitoring device by device information reader, identifies and sets up the facility information data file of each instrument, by instrument state monitor and microprocessor, and the operation conditions of real-time monitoring instrument and failure condition; The wireless communication module of each instrument monitoring device is connected with the radio network gateway of instrument failure diagnostic center, microprocessor by the information transmission collected to Cloud Server, pass through cloud computing platform, the data message Classifying Sum of each instrument is stored in the Mishap Database of instrument failure diagnostic center, so that the later stage calls and checks; Once break down, the Mishap Database of instrument failure diagnostic center and diagnostician's end can carry out analyzing and processing to the failure condition be monitored to, and propose pointed suggestion; By the connection between radio network gateway and wireless communication module, failure message and fault diagnosis suggestion are sent to microprocessor, information displaying is started alarm by microprocessor on fault detector, fault restoration suggestion is sent to instrument operation system simultaneously, thus control instrument running status; Failure message and fault diagnosis suggestion are also sent to Terminal Server Client by Cloud Server, and user can understand the reason and solution that the operation conditions of each instrument of enterprises and fault occur at any time, exactly.
Beneficial effect of the present invention is: be somebody's turn to do the instrument remote failure diagnosis system based on Internet of Things and cloud computing, there is the features such as structure is simple, intellectuality, hommization, scientific and efficient, malfunction monitoring and fault diagnosis can be carried out to the various instrument and equipment of enterprises accurately in real time; By Cloud Server and Mishap Database, pointed, scientific diagnostic comments is proposed to the fault occurred; Meanwhile, this system also introduces expert's secondary diagnostic system, substantially increases the accuracy of fault diagnosis; In addition, all right remote control instrument of this system, decreases the loss that fault is brought.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
As shown in Figure 1, based on the instrument remote failure diagnosis system of Internet of Things and cloud computing, it is made up of instrument failure diagnostic center and multiple instrument monitoring device, described instrument failure diagnostic center comprises radio network gateway, Cloud Server, Mishap Database, Terminal Server Client, diagnostician holds composition, described instrument monitoring device comprises wireless communication module, instrument state monitor, device information reader, fault detector, power supply, instrument operation system, alarm and microprocessor, in each instrument monitoring device, wireless communication module is connected with microprocessor, instrument state monitor, device information reader, fault detector, power supply is connected with microprocessor respectively, microprocessor is connected with alarm and instrument operation system, the radio network gateway of instrument failure diagnostic center is connected with Cloud Server, Mishap Database, Terminal Server Client, diagnostician's end are connected with Cloud Server, and the wireless communication module in the radio network gateway of instrument failure diagnostic center and each instrument monitoring device forms the two-way wireless communication of one-to-many.
Each instrument monitoring device by device information reader, identifies and sets up the facility information data file of each instrument, by instrument state monitor and microprocessor, and the operation conditions of real-time monitoring instrument and failure condition.The wireless communication module of each instrument monitoring device is connected with the radio network gateway of instrument failure diagnostic center, microprocessor by the information transmission collected to Cloud Server, pass through cloud computing platform, the data message Classifying Sum of each instrument is stored in the Mishap Database of instrument failure diagnostic center, so that the later stage calls and checks.Once break down, the Mishap Database of instrument failure diagnostic center and diagnostician's end can carry out analyzing and processing to the failure condition be monitored to, and propose pointed suggestion.By the connection between radio network gateway and wireless communication module, failure message and fault diagnosis suggestion are sent to microprocessor, information displaying is started alarm by microprocessor on fault detector, fault restoration suggestion is sent to instrument operation system simultaneously, thus control instrument running status.In addition, failure message and fault diagnosis suggestion are also sent to Terminal Server Client by Cloud Server, and user can understand the reason and solution that the operation conditions of each instrument of enterprises and fault occur at any time, exactly.
The present invention has the features such as structure is simple, intellectuality, hommization, scientific and efficient, can carry out malfunction monitoring and fault diagnosis accurately in real time to the various instrument and equipment of enterprises; By Cloud Server and Mishap Database, pointed, scientific diagnostic comments is proposed to the fault occurred; In addition, this system also introduces expert's secondary diagnostic system, substantially increases the accuracy of fault diagnosis.
Scope relates to all changes form recited above.
Claims (2)
1. based on the instrument remote failure diagnosis system of Internet of Things and cloud computing, it is characterized in that: it is made up of instrument failure diagnostic center and multiple instrument monitoring device, described instrument failure diagnostic center comprises radio network gateway, Cloud Server, Mishap Database, Terminal Server Client, diagnostician holds composition, described instrument monitoring device comprises wireless communication module, instrument state monitor, device information reader, fault detector, power supply, instrument operation system, alarm and microprocessor, in each instrument monitoring device, wireless communication module is connected with microprocessor, instrument state monitor, device information reader, fault detector, power supply is connected with microprocessor respectively, microprocessor is connected with alarm and instrument operation system, the radio network gateway of instrument failure diagnostic center is connected with Cloud Server, Mishap Database, Terminal Server Client, diagnostician's end are connected with Cloud Server, and the wireless communication module in the radio network gateway of instrument failure diagnostic center and each instrument monitoring device forms the two-way wireless communication of one-to-many.
2. the instrument remote failure diagnosis system based on Internet of Things and cloud computing according to claim 1, be further characterized in that: each instrument monitoring device is by device information reader, identify and set up the facility information data file of each instrument, by instrument state monitor and microprocessor, the operation conditions of real-time monitoring instrument and failure condition; The wireless communication module of each instrument monitoring device is connected with the radio network gateway of instrument failure diagnostic center, microprocessor by the information transmission collected to Cloud Server, pass through cloud computing platform, the data message Classifying Sum of each instrument is stored in the Mishap Database of instrument failure diagnostic center, so that the later stage calls and checks; Once break down, the Mishap Database of instrument failure diagnostic center and diagnostician's end can carry out analyzing and processing to the failure condition be monitored to, and propose pointed suggestion; By the connection between radio network gateway and wireless communication module, failure message and fault diagnosis suggestion are sent to microprocessor, information displaying is started alarm by microprocessor on fault detector, fault restoration suggestion is sent to instrument operation system simultaneously, thus control instrument running status; Failure message and fault diagnosis suggestion are also sent to Terminal Server Client by Cloud Server, and user can understand the reason and solution that the operation conditions of each instrument of enterprises and fault occur at any time, exactly.
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Cited By (16)
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CN105302111A (en) * | 2015-10-22 | 2016-02-03 | 宁波三星医疗电气股份有限公司 | Method for inquiring fault of power terminal via two-dimensional code |
CN107167687A (en) * | 2017-07-20 | 2017-09-15 | 安徽科盟电子科技有限公司 | A kind of outdoor distribution transformer remote fault diagnosis system |
CN107341092A (en) * | 2016-07-25 | 2017-11-10 | 南京燚麒智能科技有限公司 | A kind of smart machine remote collaborative monitoring and diagnosis method |
CN107357239A (en) * | 2017-09-06 | 2017-11-17 | 北京宏强富瑞技术有限公司 | A kind of medical and beauty treatment instrument remote diagnosis control system |
CN108769197A (en) * | 2018-05-29 | 2018-11-06 | 桂林优利特医疗电子有限公司 | Automatic clinical chemistry analyzer information collecting method and system |
CN108810067A (en) * | 2018-03-22 | 2018-11-13 | 合肥三益江海智能科技有限公司 | A kind of electromechanical integration equipment operation service system based on Internet of Things |
CN109141898A (en) * | 2018-09-13 | 2019-01-04 | 湖北谊立舜达动力科技有限公司 | A kind of Diagnosis of Diesel Motor system based on Internet of Things |
CN109379430A (en) * | 2018-11-30 | 2019-02-22 | 四川芯波智创物联技术有限公司 | A kind of shared platform that is full of altogether of " Internet of Things+" industry ecosphere |
CN109978190A (en) * | 2019-03-29 | 2019-07-05 | 中国原子能科学研究院 | A kind of medical cyclotron remote failure diagnosis system based on artificial intelligence |
CN110096031A (en) * | 2019-05-27 | 2019-08-06 | 无锡微茗智能科技有限公司 | A kind of remote diagnosis system and method for numerically-controlled machine tool |
CN110494886A (en) * | 2017-04-03 | 2019-11-22 | 得乐智能解决方案株式会社 | Measure solution service provider system |
CN112073475A (en) * | 2020-08-21 | 2020-12-11 | 顾洋 | Real-time mold operation monitoring system based on Internet of things and working method thereof |
CN112327724A (en) * | 2020-11-30 | 2021-02-05 | 广州仪速安电子科技有限公司 | Instrument interface data monitoring device |
CN112462664A (en) * | 2020-11-30 | 2021-03-09 | 广州仪速安电子科技有限公司 | Instrument interface data monitoring system |
CN113697424A (en) * | 2021-09-03 | 2021-11-26 | 中煤科工集团上海有限公司 | Belt conveyor monitoring and fault diagnosis system and method based on cloud technology |
CN114866573A (en) * | 2022-03-24 | 2022-08-05 | 上海交通大学 | Multi-port experiment system for expert online matching |
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Cited By (20)
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CN105302111A (en) * | 2015-10-22 | 2016-02-03 | 宁波三星医疗电气股份有限公司 | Method for inquiring fault of power terminal via two-dimensional code |
CN107341092A (en) * | 2016-07-25 | 2017-11-10 | 南京燚麒智能科技有限公司 | A kind of smart machine remote collaborative monitoring and diagnosis method |
CN110494886A (en) * | 2017-04-03 | 2019-11-22 | 得乐智能解决方案株式会社 | Measure solution service provider system |
CN107167687A (en) * | 2017-07-20 | 2017-09-15 | 安徽科盟电子科技有限公司 | A kind of outdoor distribution transformer remote fault diagnosis system |
CN107357239A (en) * | 2017-09-06 | 2017-11-17 | 北京宏强富瑞技术有限公司 | A kind of medical and beauty treatment instrument remote diagnosis control system |
CN108810067A (en) * | 2018-03-22 | 2018-11-13 | 合肥三益江海智能科技有限公司 | A kind of electromechanical integration equipment operation service system based on Internet of Things |
CN108769197A (en) * | 2018-05-29 | 2018-11-06 | 桂林优利特医疗电子有限公司 | Automatic clinical chemistry analyzer information collecting method and system |
CN109141898A (en) * | 2018-09-13 | 2019-01-04 | 湖北谊立舜达动力科技有限公司 | A kind of Diagnosis of Diesel Motor system based on Internet of Things |
CN109379430B (en) * | 2018-11-30 | 2021-01-08 | 四川芯波智创物联技术有限公司 | 'Internet of things +' industry ecosphere sharing and sharing platform |
CN109379430A (en) * | 2018-11-30 | 2019-02-22 | 四川芯波智创物联技术有限公司 | A kind of shared platform that is full of altogether of " Internet of Things+" industry ecosphere |
CN109978190A (en) * | 2019-03-29 | 2019-07-05 | 中国原子能科学研究院 | A kind of medical cyclotron remote failure diagnosis system based on artificial intelligence |
CN110096031A (en) * | 2019-05-27 | 2019-08-06 | 无锡微茗智能科技有限公司 | A kind of remote diagnosis system and method for numerically-controlled machine tool |
CN112073475A (en) * | 2020-08-21 | 2020-12-11 | 顾洋 | Real-time mold operation monitoring system based on Internet of things and working method thereof |
CN112327724A (en) * | 2020-11-30 | 2021-02-05 | 广州仪速安电子科技有限公司 | Instrument interface data monitoring device |
CN112462664A (en) * | 2020-11-30 | 2021-03-09 | 广州仪速安电子科技有限公司 | Instrument interface data monitoring system |
CN112327724B (en) * | 2020-11-30 | 2024-08-23 | 广州仪速安电子科技有限公司 | Instrument interface data monitoring device |
CN113697424A (en) * | 2021-09-03 | 2021-11-26 | 中煤科工集团上海有限公司 | Belt conveyor monitoring and fault diagnosis system and method based on cloud technology |
CN113697424B (en) * | 2021-09-03 | 2022-11-11 | 中煤科工集团上海有限公司 | Belt conveyor monitoring and fault diagnosis system and method based on cloud technology |
CN114866573A (en) * | 2022-03-24 | 2022-08-05 | 上海交通大学 | Multi-port experiment system for expert online matching |
CN114866573B (en) * | 2022-03-24 | 2024-02-06 | 上海交通大学 | Expert on-line matching multi-port experimental system |
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