CN107339357B - A kind of production technology of rubber-metal damper - Google Patents

A kind of production technology of rubber-metal damper Download PDF

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Publication number
CN107339357B
CN107339357B CN201710783047.3A CN201710783047A CN107339357B CN 107339357 B CN107339357 B CN 107339357B CN 201710783047 A CN201710783047 A CN 201710783047A CN 107339357 B CN107339357 B CN 107339357B
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China
Prior art keywords
cast aluminium
substrate
rubber
damping block
aluminium substrate
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CN201710783047.3A
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Chinese (zh)
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CN107339357A (en
Inventor
李珍芳
李支峰
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Bozhou Anyuan Auto Parts Co.,Ltd.
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Guoyang Anyuan Automobile Parts Co Ltd
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Priority to CN201710783047.3A priority Critical patent/CN107339357B/en
Publication of CN107339357A publication Critical patent/CN107339357A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/10Vibration-dampers; Shock-absorbers using inertia effect
    • F16F7/104Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted
    • F16F7/108Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted on plastics springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/10Vibration-dampers; Shock-absorbers using inertia effect
    • F16F7/104Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted
    • F16F7/116Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted on metal springs

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Springs (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

The invention discloses a kind of production technologies of rubber-metal damper, the following steps are included: S1: plating metal prepares: being 650-800 DEG C by the temperature setting of resistance aluminium melting furnace, first heat 20-30min, fine aluminium is added into resistance aluminium melting furnace again, and melt it all, vibration damping substrate is put into ready casting mould, cast aluminium hydraulic press is started, the cast aluminium operation for carrying out vibration damping substrate, obtains cast aluminium substrate;S2: deburring polishing: first carrying out deburring processing, then the surface for cast aluminium substrate of polishing to cast aluminium substrate, until it is smooth, obtain the cast aluminium substrate of strip;S3: assembling: the damping block A vertical with cast aluminium substrate is welded in one end of strip cast aluminium substrate, and is arranged a circle rubber sleeve outside cast aluminium substrate, is vacantly provided with damping block B in the other end of cast aluminium substrate.Production technology of the present invention is perfect, good damping result, high production efficiency, and at low cost, guarantees that the rubber-metal damper of production is high-quality, the service life is long.

Description

A kind of production technology of rubber-metal damper
Technical field
The present invention relates to vehicle shock absorber technical field more particularly to a kind of production technologies of rubber-metal damper.
Background technique
Damper is the decaying to accelerate vehicle frame and body vibrations, to improve the device of ride of vehicle (comfort) Tool is equipped with damper inside the suspension system of most of automobiles.When vehicle frame and vehicle bridge make reciprocal relative movement, and damper In piston it is also reciprocating in cylinder barrel, then the oil liquid in damper shelf body just repeatedly passes through from inner cavity some narrow Small hole flows into another inner cavity.At this point, the interior friction of friction and fluid molecule between hole wall and oil liquid just forms the resistance to vibration Buddhist nun's power makes the vibrational energy of vehicle body and vehicle frame be converted into thermal energy, and is absorbed by oil liquid and shock absorber casing, and atmosphere is then scattered to In, play the effect of vibration damping.The production technology of existing damper is not mature enough, and production efficiency is low, and final product quality is not high, and Effectiveness in vibration suppression is poor, and therefore, we have proposed a kind of production technologies of rubber-metal damper for solving the above problems.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of rubber-metal damper proposed Production technology.
A kind of production technology of rubber-metal damper, comprising the following steps:
S1: plating metal prepares: being 650-800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20-30min, then to electricity Fine aluminium is added in resistance aluminium melting furnace, and melts it all, vibration damping substrate is put into ready casting mould, starts cast aluminium liquid Press carries out the cast aluminium operation of vibration damping substrate, obtains cast aluminium substrate;
S2: deburring polishing: first carrying out deburring processing, then the surface for cast aluminium substrate of polishing to cast aluminium substrate, until it is smooth, it obtains To the cast aluminium substrate of strip;
S3: assembling: the damping block A vertical with cast aluminium substrate is welded in one end of strip cast aluminium substrate, and in cast aluminium base It is arranged a circle rubber sleeve outside material, is vacantly provided with damping block B in the other end of cast aluminium substrate;
S4: vibration damping processing: 2-5 group spring stack is welded between cast aluminium substrate and damping block B, and every group of spring stack is 4-20 It is a, and the equidistant circle circle arrangement of rounded structure;
S5: reprocessing: grinding process is carried out respectively to the outer surface of damping block A and damping block B, and using electric drill in vibration damping The surrounding of plate A drills out mounting hole, that is, completes the production technology of entire rubber-metal damper.
Preferably, in the S1, plating metal prepares: it is 730 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 25min, Fine aluminium is added into resistance aluminium melting furnace again, and melts it all, vibration damping substrate is put into ready casting mould, starts Cast aluminium hydraulic press carries out the cast aluminium operation of vibration damping substrate, obtains cast aluminium substrate.
Preferably, in the S3, the length and width of damping block A is all larger than the length and width of damping block B, damping block A It is identical with the thickness of damping block B.
Preferably, in the S3, rubber sleeve is fixedly bonded on the outer wall of cast aluminium substrate by seccotine.
Preferably, in the S4,3 groups of spring stacks, and every group vibration damping processing: are welded between cast aluminium substrate and damping block B Spring stack is 10, and the equidistant circle circle arrangement of rounded structure.
A kind of production work of rubber-metal damper proposed by the present invention first carries out plating metal preparation in process of production, Increase damper intensity and hardness, antitorque effect is good, prevent from deforming, and successively carry out deburring polishing, assembling, vibration damping processing and Reprocessing processing, production technology is perfect, good damping result, high production efficiency, and at low cost, guarantees the rubber-metal vibration damping of production Device is high-quality, and the service life is long.
Specific embodiment
Combined with specific embodiments below the present invention is made further to explain.
Embodiment one
A kind of production technology of rubber-metal damper proposed by the present invention, comprising the following steps:
S1: plating metal prepares: being 650 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20min, then to resistance aluminum melting Fine aluminium is added in furnace, and melts it all, vibration damping substrate is put into ready casting mould, starts cast aluminium hydraulic press, The cast aluminium operation for carrying out vibration damping substrate, obtains cast aluminium substrate;
S2: deburring polishing: first carrying out deburring processing, then the surface for cast aluminium substrate of polishing to cast aluminium substrate, until it is smooth, it obtains To the cast aluminium substrate of strip;
S3: assembling: the damping block A vertical with cast aluminium substrate is welded in one end of strip cast aluminium substrate, and in cast aluminium base It is arranged a circle rubber sleeve outside material, is vacantly provided with damping block B in the other end of cast aluminium substrate;
S4: vibration damping processing: welding 2 groups of spring stacks, and every group of spring stack is 4 between cast aluminium substrate and damping block B, and The rounded equidistant circle circle arrangement of structure;
S5: reprocessing: grinding process is carried out respectively to the outer surface of damping block A and damping block B, and using electric drill in vibration damping The surrounding of plate A drills out mounting hole, that is, completes the production technology of entire rubber-metal damper.
Embodiment two
A kind of production technology of rubber-metal damper proposed by the present invention, comprising the following steps:
S1: plating metal prepares: being 730 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 25min, then to resistance aluminum melting Fine aluminium is added in furnace, and melts it all, vibration damping substrate is put into ready casting mould, starts cast aluminium hydraulic press, The cast aluminium operation for carrying out vibration damping substrate, obtains cast aluminium substrate;
S2: deburring polishing: first carrying out deburring processing, then the surface for cast aluminium substrate of polishing to cast aluminium substrate, until it is smooth, it obtains To the cast aluminium substrate of strip;
S3: assembling: the damping block A vertical with cast aluminium substrate is welded in one end of strip cast aluminium substrate, and in cast aluminium base It is arranged a circle rubber sleeve outside material, is vacantly provided with damping block B in the other end of cast aluminium substrate;
S4: vibration damping processing: welding 3 groups of spring stacks, and every group of spring stack is 10 between cast aluminium substrate and damping block B, And the rounded equidistant circle circle arrangement of structure;
S5: reprocessing: grinding process is carried out respectively to the outer surface of damping block A and damping block B, and using electric drill in vibration damping The surrounding of plate A drills out mounting hole, that is, completes the production technology of entire rubber-metal damper.
Embodiment three
A kind of production technology of rubber-metal damper proposed by the present invention, comprising the following steps:
S1: plating metal prepares: being 800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 30min, then to resistance aluminum melting Fine aluminium is added in furnace, and melts it all, vibration damping substrate is put into ready casting mould, starts cast aluminium hydraulic press, The cast aluminium operation for carrying out vibration damping substrate, obtains cast aluminium substrate;
S2: deburring polishing: first carrying out deburring processing, then the surface for cast aluminium substrate of polishing to cast aluminium substrate, until it is smooth, it obtains To the cast aluminium substrate of strip;
S3: assembling: the damping block A vertical with cast aluminium substrate is welded in one end of strip cast aluminium substrate, and in cast aluminium base It is arranged a circle rubber sleeve outside material, is vacantly provided with damping block B in the other end of cast aluminium substrate;
S4: vibration damping processing: welding 5 groups of spring stacks, and every group of spring stack is 20 between cast aluminium substrate and damping block B, And the rounded equidistant circle circle arrangement of structure;
S5: reprocessing: grinding process is carried out respectively to the outer surface of damping block A and damping block B, and using electric drill in vibration damping The surrounding of plate A drills out mounting hole, that is, completes the production technology of entire rubber-metal damper.
The present invention in process of production, first carries out plating metal preparation, increases the intensity and hardness of damper, antitorque effect It is good, it prevents from deforming, and successively carry out deburring polishing, assembling, vibration damping processing and reprocessing processing, production technology is perfect, vibration damping effect Fruit is good, high production efficiency, and at low cost, guarantees that the rubber-metal damper of production is high-quality, the service life is long.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (5)

1. a kind of production technology of rubber-metal damper, which comprises the following steps:
S1: plating metal prepares: being 650-800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20-30min, then to melting resistance Fine aluminium is added in aluminium furnace, and melts it all, vibration damping substrate is put into ready casting mould, starting cast aluminium is hydraulic Machine carries out the cast aluminium operation of vibration damping substrate, obtains cast aluminium substrate;
S2: deburring polishing: first carrying out deburring processing, then the surface for cast aluminium substrate of polishing to cast aluminium substrate, until it is smooth, it is grown The cast aluminium substrate of bar shaped;
S3: assembling: the damping block A vertical with cast aluminium substrate is welded in one end of strip cast aluminium substrate, and outside cast aluminium substrate It is arranged a circle rubber sleeve, is vacantly provided with damping block B in the other end of cast aluminium substrate;
S4: vibration damping processing: welding 2-5 group spring stack, and every group of spring stack is 4-20 between cast aluminium substrate and damping block B, And the rounded equidistant circle circle arrangement of structure;
S5: reprocessing: grinding process is carried out respectively to the outer surface of damping block A and damping block B, and using electric drill in damping block A Surrounding drill out mounting hole, that is, complete the production technology of entire rubber-metal damper.
2. a kind of production technology of rubber-metal damper according to claim 1, which is characterized in that in the S1, plating Metal prepares: it is 730 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 25min, then fine aluminium is added into resistance aluminium melting furnace, And melt it all, vibration damping substrate is put into ready casting mould, cast aluminium hydraulic press is started, carries out vibration damping substrate Cast aluminium operation, obtains cast aluminium substrate.
3. a kind of production technology of rubber-metal damper according to claim 1, which is characterized in that in the S3, subtract The length and width of vibration plate A is all larger than the length and width of damping block B, and damping block A is identical with the thickness of damping block B.
4. a kind of production technology of rubber-metal damper according to claim 1, which is characterized in that in the S3, rubber Gum cover is fixedly bonded on the outer wall of cast aluminium substrate by seccotine.
5. a kind of production technology of rubber-metal damper according to claim 1, which is characterized in that in the S4, subtract Vibration processing: 3 groups of spring stacks are welded between cast aluminium substrate and damping block B, and every group of spring stack is 10, and rounded structure etc. The circle circle arrangement of spacing one.
CN201710783047.3A 2017-09-03 2017-09-03 A kind of production technology of rubber-metal damper Active CN107339357B (en)

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CN107339357B true CN107339357B (en) 2019-09-27

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330100A (en) * 2000-06-16 2002-01-09 东海橡胶工业株式会社 Rubber product with metal structure and preparation method thereof
CN101036966A (en) * 2007-04-24 2007-09-19 江苏恒义汽配制造有限公司 Method for processing oil seal seat of the two-segment drive bridge of the heavy automobile
CN102528390A (en) * 2011-12-23 2012-07-04 南充市长远铝业有限公司 Aluminum tube for motorcycle shock absorber
CN104152758A (en) * 2014-08-12 2014-11-19 山东裕航特种合金装备有限公司 Production process of high-strength aluminum alloy hollow profile for automobile shock absorber

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5273126A (en) * 1975-12-16 1977-06-18 Yukio Matsushita Method of manufacturing vibration absorbing spring structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330100A (en) * 2000-06-16 2002-01-09 东海橡胶工业株式会社 Rubber product with metal structure and preparation method thereof
CN101036966A (en) * 2007-04-24 2007-09-19 江苏恒义汽配制造有限公司 Method for processing oil seal seat of the two-segment drive bridge of the heavy automobile
CN102528390A (en) * 2011-12-23 2012-07-04 南充市长远铝业有限公司 Aluminum tube for motorcycle shock absorber
CN104152758A (en) * 2014-08-12 2014-11-19 山东裕航特种合金装备有限公司 Production process of high-strength aluminum alloy hollow profile for automobile shock absorber

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Effective date of registration: 20190124

Address after: 102500 No. 1, 1 District, Gu Ba Road, Chengguan Street, Fangshan District, Beijing -S649

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Address before: 239000 No. 1471 Qingliu East Road, Chuzhou Economic and Technological Development Zone, Anhui Province

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Address after: 233600 West Side of S202 Line (Industrial Park) No. 8, Guoyang County, Bozhou City, Anhui Province

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Address after: 233600 No.8, west side of S202 line (Industrial Park), Woyang County, Bozhou City, Anhui Province

Patentee after: Bozhou Anyuan Auto Parts Co.,Ltd.

Address before: 233600 No.8, west side of S202 line (Industrial Park), Woyang County, Bozhou City, Anhui Province

Patentee before: Guoyang Anyuan Automobile Parts Co.,Ltd.

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