CN107339357A - A kind of production technology of rubber-metal shock absorber - Google Patents

A kind of production technology of rubber-metal shock absorber Download PDF

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Publication number
CN107339357A
CN107339357A CN201710783047.3A CN201710783047A CN107339357A CN 107339357 A CN107339357 A CN 107339357A CN 201710783047 A CN201710783047 A CN 201710783047A CN 107339357 A CN107339357 A CN 107339357A
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CN
China
Prior art keywords
base material
cast aluminium
aluminium base
rubber
damping block
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Granted
Application number
CN201710783047.3A
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Chinese (zh)
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CN107339357B (en
Inventor
李珍芳
李支峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bozhou Anyuan Auto Parts Co.,Ltd.
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ANHUI TIANYU AUTO PARTS MANUFACTURING Co Ltd
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Priority to CN201710783047.3A priority Critical patent/CN107339357B/en
Publication of CN107339357A publication Critical patent/CN107339357A/en
Application granted granted Critical
Publication of CN107339357B publication Critical patent/CN107339357B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/10Vibration-dampers; Shock-absorbers using inertia effect
    • F16F7/104Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted
    • F16F7/108Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted on plastics springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/10Vibration-dampers; Shock-absorbers using inertia effect
    • F16F7/104Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted
    • F16F7/116Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted on metal springs

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Springs (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

The invention discloses a kind of production technology of rubber-metal shock absorber, comprise the following steps:S1:Metal is plated to prepare:It is 650 800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20 30min, then fine aluminium is added into resistance aluminium melting furnace, and it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic press, the cast aluminium operation of vibration damping base material is carried out, obtains cast aluminium base material;S2:Deburring is polished:Deburring processing, then the surface for cast aluminium base material of polishing first are carried out to cast aluminium base material, until it is smooth, obtain the cast aluminium base material of strip;S3:Assembling:The damping block A vertical with cast aluminium base material is welded in one end of strip cast aluminium base material, and a circle rubber sleeve is arranged outside cast aluminium base material, damping block B is vacantly provided with the other end of cast aluminium base material.Production technology of the present invention is perfect, good damping result, and production efficiency is high, and cost is low, ensures that the rubber-metal shock absorber quality of production is good, long lifespan.

Description

A kind of production technology of rubber-metal shock absorber
Technical field
The present invention relates to vehicle shock absorber technical field, more particularly to a kind of production technology of rubber-metal shock absorber.
Background technology
Shock absorber is to accelerate the decay of vehicle frame and body vibrations, to improve the device of ride of vehicle (comfortableness) Tool, is equipped with shock absorber inside the suspension system of most of automobiles.When vehicle frame and vehicle bridge make reciprocal relative movement, and shock absorber In piston it is also reciprocating in cylinder barrel, then the fluid in damper shelf body is just repeatedly narrow by some from an inner chamber Small hole flows into another inner chamber.Now, the friction between hole wall and fluid and the interior friction of fluid molecule just form the resistance to vibration Buddhist nun's power, the vibrational energy of vehicle body and vehicle frame is converted into heat energy, and absorbed by fluid and shock absorber casing, be then scattered to air In, play the effect of vibration damping.The production technology of existing shock absorber is ripe not enough, and its low production efficiency, final product quality is not high, and Effectiveness in vibration suppression is poor, therefore, is used to solve the above problems we have proposed a kind of production technology of rubber-metal shock absorber.
The content of the invention
The invention aims to solve shortcoming present in prior art, and a kind of rubber-metal shock absorber proposed Production technology.
A kind of production technology of rubber-metal shock absorber, comprises the following steps:
S1:Metal is plated to prepare:It is 650-800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20-30min, then to melting resistance Fine aluminium is added in aluminium stove, and it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic pressure Machine, the cast aluminium operation of vibration damping base material is carried out, obtains cast aluminium base material;
S2:Deburring is polished:Deburring processing, then the surface for cast aluminium base material of polishing first are carried out to cast aluminium base material, until it is smooth, grown The cast aluminium base material of bar shaped;
S3:Assembling:The damping block A vertical with cast aluminium base material is welded in one end of strip cast aluminium base material, and outside cast aluminium base material A circle rubber sleeve is arranged, damping block B is vacantly provided with the other end of cast aluminium base material;
S4:Vibration damping processing:2-5 group spring stacks are welded between cast aluminium base material and damping block B, and every group of spring stack is 4-20, And the rounded equidistant circle circle arrangement of structure;
S5:Reprocessing:Carry out grinding process respectively to damping block A and damping block B outer surface, and using electric drill in damping block A Surrounding drill out mounting hole, that is, complete the production technology of whole rubber-metal shock absorber.
Preferably, in the S1, plating metal prepares:It is 730 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 25min, Fine aluminium is added into resistance aluminium melting furnace again, and it is all melted, vibration damping base material is put into ready casting mould, is started Cast aluminium hydraulic press, the cast aluminium operation of vibration damping base material is carried out, obtains cast aluminium base material.
Preferably, in the S3, damping block A length and width is all higher than damping block B length and width, damping block A It is identical with damping block B thickness.
Preferably, in the S3, rubber sleeve is fixedly bonded to by seccotine on the outer wall of cast aluminium base material.
Preferably, in the S4, vibration damping processing:3 groups of spring stacks, and every group are welded between cast aluminium base material and damping block B Spring stack is 10, and the equidistant circle circle arrangement of rounded structure.
A kind of production work of rubber-metal shock absorber proposed by the present invention, in process of production, first carry out gold-plated category and prepare, Increase the intensity and hardness of shock absorber, antitorque effect is good, prevents from deforming, and carry out successively deburring polishing, assembling, vibration damping processing and Reprocessing is handled, and production technology is perfect, good damping result, and production efficiency is high, and cost is low, ensures the rubber-metal vibration damping of production Device quality is good, long lifespan.
Embodiment
The present invention is made with reference to specific embodiment further to explain.
Embodiment one
A kind of production technology of rubber-metal shock absorber proposed by the present invention, comprises the following steps:
S1:Metal is plated to prepare:It is 650 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20min, then into resistance aluminium melting furnace Fine aluminium is added, and it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic press, is carried out The cast aluminium operation of vibration damping base material, obtains cast aluminium base material;
S2:Deburring is polished:Deburring processing, then the surface for cast aluminium base material of polishing first are carried out to cast aluminium base material, until it is smooth, grown The cast aluminium base material of bar shaped;
S3:Assembling:The damping block A vertical with cast aluminium base material is welded in one end of strip cast aluminium base material, and outside cast aluminium base material A circle rubber sleeve is arranged, damping block B is vacantly provided with the other end of cast aluminium base material;
S4:Vibration damping processing:2 groups of spring stacks are welded between cast aluminium base material and damping block B, and every group of spring stack is 4, and in circle The equidistant circle circle arrangement of shape structure;
S5:Reprocessing:Carry out grinding process respectively to damping block A and damping block B outer surface, and using electric drill in damping block A Surrounding drill out mounting hole, that is, complete the production technology of whole rubber-metal shock absorber.
Embodiment two
A kind of production technology of rubber-metal shock absorber proposed by the present invention, comprises the following steps:
S1:Metal is plated to prepare:It is 730 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 25min, then into resistance aluminium melting furnace Fine aluminium is added, and it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic press, is carried out The cast aluminium operation of vibration damping base material, obtains cast aluminium base material;
S2:Deburring is polished:Deburring processing, then the surface for cast aluminium base material of polishing first are carried out to cast aluminium base material, until it is smooth, grown The cast aluminium base material of bar shaped;
S3:Assembling:The damping block A vertical with cast aluminium base material is welded in one end of strip cast aluminium base material, and outside cast aluminium base material A circle rubber sleeve is arranged, damping block B is vacantly provided with the other end of cast aluminium base material;
S4:Vibration damping processing:3 groups of spring stacks are welded between cast aluminium base material and damping block B, and every group of spring stack is 10, and be in The equidistant circle circle arrangement of circular configuration;
S5:Reprocessing:Carry out grinding process respectively to damping block A and damping block B outer surface, and using electric drill in damping block A Surrounding drill out mounting hole, that is, complete the production technology of whole rubber-metal shock absorber.
Embodiment three
A kind of production technology of rubber-metal shock absorber proposed by the present invention, comprises the following steps:
S1:Metal is plated to prepare:It is 800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 30min, then into resistance aluminium melting furnace Fine aluminium is added, and it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic press, is carried out The cast aluminium operation of vibration damping base material, obtains cast aluminium base material;
S2:Deburring is polished:Deburring processing, then the surface for cast aluminium base material of polishing first are carried out to cast aluminium base material, until it is smooth, grown The cast aluminium base material of bar shaped;
S3:Assembling:The damping block A vertical with cast aluminium base material is welded in one end of strip cast aluminium base material, and outside cast aluminium base material A circle rubber sleeve is arranged, damping block B is vacantly provided with the other end of cast aluminium base material;
S4:Vibration damping processing:5 groups of spring stacks are welded between cast aluminium base material and damping block B, and every group of spring stack is 20, and be in The equidistant circle circle arrangement of circular configuration;
S5:Reprocessing:Carry out grinding process respectively to damping block A and damping block B outer surface, and using electric drill in damping block A Surrounding drill out mounting hole, that is, complete the production technology of whole rubber-metal shock absorber.
The present invention in process of production, first carries out gold-plated category and prepared, increase the intensity and hardness of shock absorber, antitorque effect It is good, prevent from deforming, and deburring polishing, assembling, vibration damping processing and reprocessing processing are carried out successively, production technology is perfect, vibration damping effect Fruit is good, and production efficiency is high, and cost is low, ensures that the rubber-metal shock absorber quality of production is good, long lifespan.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (5)

1. a kind of production technology of rubber-metal shock absorber, it is characterised in that comprise the following steps:
S1:Metal is plated to prepare:It is 650-800 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 20-30min, then to melting resistance Fine aluminium is added in aluminium stove, and it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic pressure Machine, the cast aluminium operation of vibration damping base material is carried out, obtains cast aluminium base material;
S2:Deburring is polished:Deburring processing, then the surface for cast aluminium base material of polishing first are carried out to cast aluminium base material, until it is smooth, grown The cast aluminium base material of bar shaped;
S3:Assembling:The damping block A vertical with cast aluminium base material is welded in one end of strip cast aluminium base material, and outside cast aluminium base material A circle rubber sleeve is arranged, damping block B is vacantly provided with the other end of cast aluminium base material;
S4:Vibration damping processing:2-5 group spring stacks are welded between cast aluminium base material and damping block B, and every group of spring stack is 4-20, And the rounded equidistant circle circle arrangement of structure;
S5:Reprocessing:Carry out grinding process respectively to damping block A and damping block B outer surface, and using electric drill in damping block A Surrounding drill out mounting hole, that is, complete the production technology of whole rubber-metal shock absorber.
A kind of 2. production technology of rubber-metal shock absorber according to claim 1, it is characterised in that in the S1, plating Metal prepares:It is 730 DEG C by the temperature setting of resistance aluminium melting furnace, first heats 25min, then fine aluminium is added into resistance aluminium melting furnace, And it is all melted, vibration damping base material is put into ready casting mould, starts cast aluminium hydraulic press, carries out vibration damping base material Cast aluminium operates, and obtains cast aluminium base material.
3. the production technology of a kind of rubber-metal shock absorber according to claim 1, it is characterised in that in the S3, subtract Vibration plate A length and width is all higher than damping block B length and width, and damping block A is identical with damping block B thickness.
A kind of 4. production technology of rubber-metal shock absorber according to claim 1, it is characterised in that in the S3, rubber Gum cover is fixedly bonded to by seccotine on the outer wall of cast aluminium base material.
5. the production technology of a kind of rubber-metal shock absorber according to claim 1, it is characterised in that in the S4, subtract Shake processing:3 groups of spring stacks are welded between cast aluminium base material and damping block B, and every group of spring stack is 10, and rounded structure etc. The circle circle arrangement of spacing one.
CN201710783047.3A 2017-09-03 2017-09-03 A kind of production technology of rubber-metal damper Active CN107339357B (en)

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CN107339357B CN107339357B (en) 2019-09-27

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5273126A (en) * 1975-12-16 1977-06-18 Yukio Matsushita Method of manufacturing vibration absorbing spring structure
CN1330100A (en) * 2000-06-16 2002-01-09 东海橡胶工业株式会社 Rubber product with metal structure and preparation method thereof
CN101036966A (en) * 2007-04-24 2007-09-19 江苏恒义汽配制造有限公司 Method for processing oil seal seat of the two-segment drive bridge of the heavy automobile
CN102528390A (en) * 2011-12-23 2012-07-04 南充市长远铝业有限公司 Aluminum tube for motorcycle shock absorber
CN104152758A (en) * 2014-08-12 2014-11-19 山东裕航特种合金装备有限公司 Production process of high-strength aluminum alloy hollow profile for automobile shock absorber

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5273126A (en) * 1975-12-16 1977-06-18 Yukio Matsushita Method of manufacturing vibration absorbing spring structure
CN1330100A (en) * 2000-06-16 2002-01-09 东海橡胶工业株式会社 Rubber product with metal structure and preparation method thereof
CN101036966A (en) * 2007-04-24 2007-09-19 江苏恒义汽配制造有限公司 Method for processing oil seal seat of the two-segment drive bridge of the heavy automobile
CN102528390A (en) * 2011-12-23 2012-07-04 南充市长远铝业有限公司 Aluminum tube for motorcycle shock absorber
CN104152758A (en) * 2014-08-12 2014-11-19 山东裕航特种合金装备有限公司 Production process of high-strength aluminum alloy hollow profile for automobile shock absorber

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Effective date of registration: 20190124

Address after: 102500 No. 1, 1 District, Gu Ba Road, Chengguan Street, Fangshan District, Beijing -S649

Applicant after: Beijing fast wise Technology Co., Ltd.

Address before: 239000 No. 1471 Qingliu East Road, Chuzhou Economic and Technological Development Zone, Anhui Province

Applicant before: ANHUI TIANYU AUTO PARTS MANUFACTURING CO., LTD.

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Effective date of registration: 20190903

Address after: 233600 West Side of S202 Line (Industrial Park) No. 8, Guoyang County, Bozhou City, Anhui Province

Applicant after: Guoyang Anyuan Automobile Parts Co., Ltd.

Address before: 102500 Beijing Fangshan District, Chengguan Street, Guba Road, Area 1-S649

Applicant before: Beijing fast wise Technology Co., Ltd.

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Address after: 233600 No.8, west side of S202 line (Industrial Park), Woyang County, Bozhou City, Anhui Province

Patentee after: Bozhou Anyuan Auto Parts Co.,Ltd.

Address before: 233600 No.8, west side of S202 line (Industrial Park), Woyang County, Bozhou City, Anhui Province

Patentee before: Guoyang Anyuan Automobile Parts Co.,Ltd.