CN107331679A - A kind of the high voltage LED chip structure and preparation method of CSP encapsulation - Google Patents

A kind of the high voltage LED chip structure and preparation method of CSP encapsulation Download PDF

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Publication number
CN107331679A
CN107331679A CN201710540841.5A CN201710540841A CN107331679A CN 107331679 A CN107331679 A CN 107331679A CN 201710540841 A CN201710540841 A CN 201710540841A CN 107331679 A CN107331679 A CN 107331679A
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chip
electrode
layer
type gan
sub
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熊德平
王成民
何苗
赵韦人
冯祖勇
陈丽
雷亮
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Guangdong University of Technology
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Guangdong University of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/15Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
    • H01L27/153Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0075Processes for devices with an active region comprising only III-V compounds comprising nitride compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0093Wafer bonding; Removal of the growth substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/14Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a carrier transport control structure, e.g. highly-doped semiconductor layer or current-blocking structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/36Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
    • H01L33/38Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape
    • H01L33/385Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape the electrode extending at least partially onto a side surface of the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/36Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
    • H01L33/40Materials therefor
    • H01L33/405Reflective materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/44Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
    • H01L33/46Reflective coating, e.g. dielectric Bragg reflector

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Devices (AREA)

Abstract

The present invention discloses a kind of the high voltage LED chip structure and preparation method of CSP encapsulation, including upside-down mounting high voltage LED chip, fluorescent adhesive layer, package substrate, the upside-down mounting high voltage LED chip is welded on package substrate, each high-voltage chip includes many sub- chips, each sub- chip is separated by isolating deep trench, every sub- chip includes n-type GaN, active layer, p-type GaN layer, current extending, and n-electrode and p-electrode on p-type GaN table tops, wherein n-electrode is connected by deep trench side-wall metallic conductive layer with n-type GaN inclined-planes, pass through insulator separation between metal conducting layer and sub- chip, the n-electrode and p-electrode of each sub- chip again respectively with electrode of substrate pad and interconnection line bonding.The present invention has the reliability that CSP encapsulation volumes are small and the low advantage of high-voltage chip power requirement, are electrically connected between the sub- chip that can further increase high-voltage chip concurrently, increases the area of chip light emitting layer under equal chip area.

Description

A kind of the high voltage LED chip structure and preparation method of CSP encapsulation
Technical field
The present invention relates to a kind of preparation method of high voltage LED chip, more particularly to a kind of high-voltage LED core of CSP encapsulation Piece and preparation method thereof, belongs to semi-conductor LED chips manufacture and encapsulation field.
Background technology
Semiconductor lighting light emitting diode (LED) has light efficiency height, long lifespan, environmental protection, the saving energy etc. many excellent Point, is described as the revolutionary technology in 21 century in new solid light source epoch, is referred to as forth generation green light source.
CSP, i.e. wafer-level package device, refer to encapsulation volume and flip-chip fixing fabric structure to identical or encapsulation volume No more than the 20% of flip-chip volume, in LED field, CSP encapsulation is because small volume, and flexibility ratio is high, and its application is more next It is more extensive.In addition, as LED is in the deep development of lighting field, the drawbacks of traditional low-voltage LED increasingly exposes intrinsic, Low including driving power supply short life, conversion efficiency, low-voltage LED thermal diffusivity is bad, it is impossible to worked under high current, in solution Problem is stated, high voltage LED chip arises in recent years, this high voltage LED chip is integrated multiple series connection on the same chip Sub- chip, this little chip is directly just completed in chip manufacturing proces, has the advantages that power requirement is low, light efficiency is high; Upside-down mounting high voltage LED chip emits light from substrate sapphire, and encapsulation process utilizes eutectic welding method, by chip front side Electrode be aligned and weld with the electrode pad on substrate, it is not necessary to carry out electrode connection with gold thread, add the steady of encapsulation It is qualitative, in addition, the heat that the high-voltage LED luminescent layer of inverted structure is produced is directly transmitted to substrate, with more preferable radiating effect.Cause This, the high-voltage chip of CSP encapsulation had both reduced the volume of encapsulation, and had had high voltage LED chip excellent compared to conventional low chip again Gesture.
A kind of CSP packaged chip structures and making disclosed in Chinese invention patent application Publication No. CN 105633240 Method, the loss of light-emitting area is reduced by using n-type GaN sloped sidewalls formation n-electrode, but it only produces pressure common It is related to the technique for forming slope twice in the LED chip of CSP encapsulation, manufacturing process.
A kind of upside-down mounting high-voltage LED disclosed in Chinese invention patent application Publication No. CN 103855149 and Preparation method, being interconnected on flip-chip substrate between sub- chip is completed, solution is got over due to interconnection line caused by deep trench Metal conducting layer is made in less reliable's problem, but the sub- chip sides of vertical stratification, metal in uneven thickness is easily formed Film, high current by when easily cause open circuit.
The content of the invention
It is an object of the invention to provide the high voltage LED chip structure and preparation method of a kind of CSP encapsulation, existing skill is solved In art, the intrinsic drawback that the conventional low voltage LED that CSP is encapsulated exposes, including driving power supply short life, conversion efficiency are low, scattered Hot bad the shortcomings of;Meanwhile, the integrity problem of electrical interconnection between the sub- chip of Conventional flip high-voltage LED is improved, maximally Increase the luminescent layer area under equal chip area.
To achieve these goals, the present invention is adopted the following technical scheme that:A kind of CSP encapsulation high voltage LED chips and its system Make method, including upside-down mounting high voltage LED chip, fluorescent glue, package substrate, the upside-down mounting high voltage LED chip is welded on package substrate On, each high-voltage chip includes many sub- chips, and each sub- chip is separated by isolating deep trench, and every sub- chip includes n Type GaN, active layer, p-type GaN layer, current extending and n-electrode and p-electrode, the n-electrode pass through deep trench side-wall metallic Conductive layer is connected with n-type GaN inclined-planes, by isolating the insulating barrier covered on deep trench footwear slope between metal conducting layer and sub- chip Isolation, the n-electrode and p-electrode of each sub- chip again respectively with electrode of substrate pad and interconnection wire bonding, fluorescent adhesive layer is positioned at upside-down mounting On the upside of chip.
Further, metal conducting layer, n-electrode, p-electrode are preferably golden using the electric conductivity such as Ag, Ni, Al and reflecting properties Category, can be single-layer metal structure, it would however also be possible to employ multi-layer metal structure or the alloy-layer that they are constituted;
Further, current-diffusion layer can be ito thin film or metallic film or other conductive films;
Further, insulating barrier can be the materials such as silicon nitride, silica or aluminium nitride composition or these materials Combination or composition dbr structure;
Further, n-electrode, p-electrode are respectively positioned on p-type GaN table tops, electric isolution, n-electrode and current extending between them Between with insulator separation;
Further, electrical interconnection line and electrode pad between sub- chip are provided with package substrate;
Further, upside-down mounting high voltage LED chip electrode to substrate with after package substrate electrode pad and interconnection line bonding, carrying out Laser lift-off, and sprayed with fluorescent powder layer and protection glue-line on n-type GaN;
Further, package substrate uses AlN, Si or metal material, baseplate material and electrode of substrate pad and interconnection line it Between be electrically isolated with insulating barrier.
Brief description of the drawings
Fig. 1 is the high voltage LED chip structural representation that CSP of the present invention is encapsulated;
Fig. 2 is the preparation method flow chart of the high voltage LED chip of CSP encapsulation in one embodiment of the invention;
Fig. 3 is the three-dimensional view before one embodiment of the invention mesohigh LED chip is encapsulated;
Fig. 4-10 is each step structural representation for the high voltage LED chip manufacturing process that CSP of the present invention is encapsulated;
Embodiment
In order that those skilled in the art more fully understand the present invention program, more detailed is made to the present invention below according to accompanying drawing Thin explanation.All features, method or step disclosed in this specification, in addition to mutually exclusive feature or step, Combine in any way.Any feature disclosed in this specification, unless specifically stated otherwise, can be replaced by other equivalent features Change, each feature be equivalent or similar characteristics in an example, unless there are special narration.
Refering to a kind of high voltage LED chip constructive embodiment one for CSP encapsulation that shown in Fig. 1 to Figure 10, the present invention is disclosed, bag Include:N-type GaN layer 2, active layer 3, p-type GaN layer 4, current extending 5, isolation deep trench 6, insulating barrier 7, metal conducting layer 8, n Electrode 9a and p-electrode 9b, package substrate 10, electrode of substrate pad 11 and fluorescent adhesive layer 12.The isolation deep trench 6 is high pressure Chip epitaxial layer is separated into two or more sub- chips, and every sub- chip has p-electrode independent of each other and n-electrode, insulated Layer 7 isolates metal conducting layer 8 and p-type GaN, and the metal conducting layer 8 and p-electrode 9a, n-electrode 9b are the conductions such as Ag, Ni, Al Property and all preferable metal of reflecting properties, can use single-layer metal structure, it would however also be possible to employ multi-layer metal structure;Sub- chip it Between lateral wall slope is formed by deep isolated groove 8, and be formed on forming metal on insulating barrier 7, the slope of n-type GaN layer 2 Conductive layer 8, and extended to along the insulating barrier 7 on oblique wave n-electrode is formed in p-type GaN layer 4, n-electrode and p-electrode respectively with base Plate counter electrode pad 11 is welded.After high-voltage chip and electrode of substrate pad solder, using laser lift-off substrate desquamation, and Sprayed with fluorescent powder and protection glue-line 12 in the n-type GaN layer 2 exposed.
A kind of high voltage LED chip of CSP encapsulation, its preparation method such as Fig. 4-10 comprise the following steps:
Step S1, as shown in Figure 4 there is provided substrate 1, can be Sapphire Substrate, in its growing epitaxial layers, be followed successively by n Type GaN layer 2, active layer 3, p-type GaN layer 4, and prepare on epitaxial layer current extending 5;
Walk poly- S2, as shown in figure 5, etching epitaxial layer and current extending are to Sapphire Substrate, formed sub- chip chamber every Slope 61 is formed from deep trench 6, and in side, Fig. 5 illustrate only 3 sub- chips, but the invention is not restricted to 3 sub- chips, can To be many sub- chips;
Walk poly- S3, as shown in fig. 6, isolation deep trench after the completion of, insulating barrier 7 is prepared on whole chip, the insulating barrier by Combination or the dbr structure of composition of the insulating materials such as silicon nitride, silica or aluminium nitride composition or these materials, can To be formed by modes such as sputtering or CVD, insulating barrier compactness is good enough, it is to avoid form pin hole or leak channel, then exhausted to this Edge layer is etched, and forms the n-electrode through hole 72 and p-electrode through hole 71 of each sub- chip respectively, and wherein n-electrode through hole is located at isolation zanjon On groove n-type GaN slopes, it is electrically isolated between sub- chip;
Step S4, as shown in fig. 7, using magnetron sputtering, thermal evaporation techniques, electron beam evaporation technique or other methods, The metal conducting layer with high reflectance is formed on insulating barrier, the conductive layer can be the metals such as Ag, Ni, Al, can be individual layer Metal structure, it would however also be possible to employ multi-layer metal structure or the alloy-layer that they are constituted;Metal conducting layer is etched again, respectively The n-electrode 9b and p-electrode 9a of each sub- chip are formed, is electrically isolated between n-electrode and p-electrode, n-electrode is connected by metal conducting layer 8 It is connected on n-type GaN slopes;
Poly- S5 is walked, as shown in figure 8, using the AlN ceramic by directly covering copper method (DBC) metallization, being used as upside-down mounting The package substrate material of high voltage LED chip is welded, and metal electrode pad is prepared with galvanoplastic thereon;Using hot pressing ultrasonic bond Connection technology or other technologies, have welded n-electrode 9b and p-electrode 9a with the corresponding electrode pad of package substrate 10 and interconnection line 11 Come, welding manner includes eutectic weldering, bonding or conducting resinl bonding etc.;
Poly- S6 is walked, as shown in figure 9, laser lift-off substrate 1, and sprayed with fluorescent powder and protection glue-line 12 in n-type GaN layer 2;
Step S7, as shown in Figure 10, cuts into the high voltage LED chip device of independent CSP encapsulation.
In the case where not departing from spirit of the invention or necessary characteristic, the present invention can be embodied in other specific forms.Should The specific embodiment each side is considered merely as illustrative and non-limiting.Therefore, scope of the invention such as appended claims It is shown in scope rather than shown as indicated above.It is all fall change in the equivalent meaning and scope of claim should be regarded as Fall in the category of claim.

Claims (6)

1. a kind of high voltage LED chip structure of CSP encapsulation, including high voltage LED chip, fluorescent glue, package substrate, its feature exist In the LED high-voltage flip-chip is connected on package substrate, and each high-voltage chip includes many sub- chips, and each sub- chip leads to Cross isolation deep trench to separate, every sub- chip includes n-type GaN layer, active layer, p-type GaN layer, current extending and n electricity Pole and p-electrode, wherein n-electrode are extended on n-type GaN slopes by metal conducting layer, and this metal conducting layer passes through insulating barrier and p Type GaN and the isolation of active layer side wall;The n-electrode and p-electrode are respectively positioned on above p-type GaN and are electrically isolated, n-electrode and p-electrode with Package substrate counter electrode pad and interconnection line are welded.
2. the high voltage LED chip structure of CSP according to claim 1 encapsulation, it is characterised in that the n-electrode, p-electrode with And metal conducting layer, using three kinds of electric conductivity and all preferable metals of reflecting properties such as Ag, Al, Ni, it uses single-layer metal structure Or multi-layer metal structure.
3. the high voltage LED chip structure of CSP encapsulation according to claim 1, it is characterised in that the current-diffusion layer can To be ito thin film or metallic film.
4. the high voltage LED chip structure of CSP according to claim 1 encapsulation, it is characterised in that the insulating barrier can be The dbr structure of silicon nitride, silica or aluminium nitride material composition or these combinations of materials.
5. the high voltage LED chip structure of CSP encapsulation according to claim 1, it is characterised in that in n-type behind peeling liner bottom Spraying forms fluorescent material and protection glue-line on GaN.
6. a kind of preparation method of the high voltage LED chip of CSP encapsulation, comprises the following steps:
Step 1 is there is provided substrate, in its growing epitaxial layers, is followed successively by n-type GaN layer, active layer, p-type GaN layer, current spread Layer;
Poly- 2 are walked, etching epitaxial layer is to n-type GaN layer, the wall formation inclined-plane in side, after forming table top on n-type GaN surfaces, vertical etching To substrate, the deep isolated groove of sub- chip chamber is formed;
Poly- 3 are walked, insulating barrier is covered in chip surface, and insulating barrier is etched, the n-electrode and p-electrode of each sub- chip is formed Through hole;
Step 4, the metal conducting layer of high reflectance is formed on the insulating layer, and graphically forms the p-electrode pad of each sub- chip With n-electrode pad, n-electrode pad is extended on n-type GaN table tops by metal conducting layer;
Poly- 5 are walked, the n-electrode and p-electrode electrode pad corresponding with package substrate and interconnection wire bonding of each sub- chip of high-voltage chip Pick up and;
Walk poly- 6, laser lift-off substrate, and sprayed with fluorescent powder and protection glue-line on n-type GaN;
Step 7, individual devices are cut into.
CN201710540841.5A 2017-07-05 2017-07-05 A kind of the high voltage LED chip structure and preparation method of CSP encapsulation Pending CN107331679A (en)

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CN108288666A (en) * 2018-01-26 2018-07-17 扬州乾照光电有限公司 A kind of light emitting diode and electronic equipment of included radiator structure
CN109545917A (en) * 2018-11-30 2019-03-29 扬州乾照光电有限公司 A kind of quaternary crystal covering type LED structure and production method
CN109643643A (en) * 2018-11-30 2019-04-16 长江存储科技有限责任公司 Bond memory part and its manufacturing method
CN110071202A (en) * 2018-01-24 2019-07-30 夏普株式会社 Miniature LED element and image-displaying member
WO2019210516A1 (en) * 2018-05-04 2019-11-07 厦门三安光电有限公司 Light-emitting element, and light-emitting element array and light-emitting apparatus thereof
CN111463329A (en) * 2019-01-18 2020-07-28 北京北方华创微电子装备有限公司 L ED chip and manufacturing method thereof
CN111933768A (en) * 2019-04-25 2020-11-13 深圳第三代半导体研究院 Vertical integrated unit diode chip
JP2020202351A (en) * 2019-06-13 2020-12-17 日亜化学工業株式会社 Manufacturing method of light emitting element
CN112802953A (en) * 2020-12-28 2021-05-14 厦门三安光电有限公司 Light-emitting diode and preparation method thereof
CN112968104A (en) * 2020-11-05 2021-06-15 重庆康佳光电技术研究院有限公司 Light-emitting chip, manufacturing method thereof and display back plate
CN112968096A (en) * 2020-11-25 2021-06-15 重庆康佳光电技术研究院有限公司 Light emitting diode chip, manufacturing method thereof and display device
CN113903834A (en) * 2021-08-23 2022-01-07 华灿光电(浙江)有限公司 Flip-chip red light diode chip and preparation method thereof

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CN110071202A (en) * 2018-01-24 2019-07-30 夏普株式会社 Miniature LED element and image-displaying member
CN110071202B (en) * 2018-01-24 2022-02-22 夏普株式会社 Micro LED element and image display element
CN108288666A (en) * 2018-01-26 2018-07-17 扬州乾照光电有限公司 A kind of light emitting diode and electronic equipment of included radiator structure
WO2019210516A1 (en) * 2018-05-04 2019-11-07 厦门三安光电有限公司 Light-emitting element, and light-emitting element array and light-emitting apparatus thereof
CN109643643A (en) * 2018-11-30 2019-04-16 长江存储科技有限责任公司 Bond memory part and its manufacturing method
US11114453B2 (en) 2018-11-30 2021-09-07 Yangtze Memory Technologies Co., Ltd. Bonded memory device and fabrication methods thereof
CN109545917A (en) * 2018-11-30 2019-03-29 扬州乾照光电有限公司 A kind of quaternary crystal covering type LED structure and production method
CN111463329A (en) * 2019-01-18 2020-07-28 北京北方华创微电子装备有限公司 L ED chip and manufacturing method thereof
CN111933768B (en) * 2019-04-25 2022-05-06 深圳第三代半导体研究院 Vertical integrated unit diode chip
CN111933768A (en) * 2019-04-25 2020-11-13 深圳第三代半导体研究院 Vertical integrated unit diode chip
JP2020202351A (en) * 2019-06-13 2020-12-17 日亜化学工業株式会社 Manufacturing method of light emitting element
JP7052188B2 (en) 2019-06-13 2022-04-12 日亜化学工業株式会社 Manufacturing method of light emitting element
CN112968104A (en) * 2020-11-05 2021-06-15 重庆康佳光电技术研究院有限公司 Light-emitting chip, manufacturing method thereof and display back plate
CN112968096A (en) * 2020-11-25 2021-06-15 重庆康佳光电技术研究院有限公司 Light emitting diode chip, manufacturing method thereof and display device
WO2022110594A1 (en) * 2020-11-25 2022-06-02 重庆康佳光电技术研究院有限公司 Light-emitting diode chip and manufacturing method therefor, and display device
CN112968096B (en) * 2020-11-25 2022-02-25 重庆康佳光电技术研究院有限公司 Light emitting diode chip, manufacturing method thereof and display device
CN112802953A (en) * 2020-12-28 2021-05-14 厦门三安光电有限公司 Light-emitting diode and preparation method thereof
CN113903834A (en) * 2021-08-23 2022-01-07 华灿光电(浙江)有限公司 Flip-chip red light diode chip and preparation method thereof
CN113903834B (en) * 2021-08-23 2023-10-13 华灿光电(浙江)有限公司 Flip-chip red diode chip and preparation method thereof

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