CN107328786A - A kind of film surface defect detection apparatus and its detection method - Google Patents

A kind of film surface defect detection apparatus and its detection method Download PDF

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Publication number
CN107328786A
CN107328786A CN201710717851.1A CN201710717851A CN107328786A CN 107328786 A CN107328786 A CN 107328786A CN 201710717851 A CN201710717851 A CN 201710717851A CN 107328786 A CN107328786 A CN 107328786A
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China
Prior art keywords
light
field
mirror
half mirror
line
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710717851.1A
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Chinese (zh)
Inventor
张梁
董玉静
王国玺
李波
温晔
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In Photoelectric Equipment Ltd By Share Ltd
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In Photoelectric Equipment Ltd By Share Ltd
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Priority to CN201710717851.1A priority Critical patent/CN107328786A/en
Publication of CN107328786A publication Critical patent/CN107328786A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • G01N2021/8822Dark field detection
    • G01N2021/8825Separate detection of dark field and bright field
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2201/00Features of devices classified in G01N21/00
    • G01N2201/06Illumination; Optics
    • G01N2201/061Sources
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2201/00Features of devices classified in G01N21/00
    • G01N2201/06Illumination; Optics
    • G01N2201/066Modifiable path; multiple paths in one sample
    • G01N2201/0668Multiple paths; optimisable path length

Abstract

The invention discloses a kind of film surface defect detection apparatus and its detection method, described device includes:Dark-ground illumination light path, bright field illumination light path, half-reflecting half mirror, total reflective mirror, imaging lens, line sweep camera;Wherein, imaging lens and line sweep camera above the vertical direction of half-reflecting half mirror, and imaging lens are swept between camera and half-reflecting half mirror positioned at line;Bright field illumination light path is located at the horizontal direction side of half-reflecting half mirror, and total reflective mirror is located at the horizontal direction of half-reflecting half mirror and bright field illumination light path is in the opposite side of 180 degree phase.The present invention realizes the quick detection to the surface kick of OLED flexible membranes and identification by the judgement of the order of severity to defect, improves the detection effect to defective products, improves the quality of product.

Description

A kind of film surface defect detection apparatus and its detection method
Technical field
The present invention relates to a kind of film surface defect detection apparatus and its detection method, and in particular to one kind utilizes bright dark field light Source carries out the device and method of film surface defects detection.
Background technology
OLED flexible screens are using flexible material as substrate, and this substrate is one layer of very thin film, and this film surface is very small Projection all can on subsequent technique produce influence, cause yield to decline, therefore need to be detected and identify.Existing inspection Survey technology is divided into high-speed plane detection and low speed solid detection, is first detected those suspected defects with high-speed plane detection, then use Low speed solid detection identifies real defect, less efficient, it is impossible to meet industry demand.
Existing disclosed Chinese invention patent application number 201510412058.1, discloses a kind of oled substrate evaporation structure And OLED mask defect inspection methods, the structure includes:Substrate;Fit in the mask of substrate surface;And be arranged at described Piezoelectric sense film between substrate and the mask.The oled substrate evaporation structure of the invention can be before substrate be deposited It was found that the defect that mask is present.This mode detected in advance can avoid finding asking for mask presence after finished product is produced Topic, so that the stability and yield of product.
But need especially to set up piezoelectric sense film in above-mentioned patented technology, testing cost is improved, is also currently to need The problem of overcoming.
In addition, the disclosed Chinese invention patent application number 201510320557.8 of the applicant discloses a kind of glass table Planar defect intensifier and its monitoring method, disclose a kind of glass surface defects enhancing detection means, including bright field illumination light Road, dark-ground illumination light path, scanning imagery camera lens, line scan image sensor.Tested glass is transported to sports platform through feed conveyor belt, Light field line source is opened successively, and scanning imagery camera lens, line scan image sensor carry out light field imaging;It is then turned off light field linear light Source, laser sends laser and is transformed to line source, scanning imagery camera lens, line scan image sensor through Bao Weier prism, collimater Carry out dark-field imaging;Light field imaging, the data after dark-field imaging and are converged by the defect information on its surface of intelligence system statistical analysis Total output, by the judgement of the order of severity to defect, improves the detection effect to defective products, improves the quality of product.
However, the above method can not simply be converted in film surface defects detection, it is necessary to specific element set and Detection method is further improved.
The content of the invention
To solve problem above, the present invention combines the characteristic of bright field and details in a play not acted out on stage, but told through dialogues sidelight, using both mixed lightings, realizes Quick detection and identification to the surface kick of OLED flexible membranes.
Specifically, according to an aspect of the invention, there is provided a kind of film surface defect detection apparatus, described device bag Include:Dark-ground illumination light path, bright field illumination light path, half-reflecting half mirror, total reflective mirror, imaging lens, line sweep camera;Wherein, imaging lens Head and line sweep camera above the vertical direction of half-reflecting half mirror, imaging lens be located at line sweep camera and half-reflecting half mirror it Between;Bright field illumination light path be located at half-reflecting half mirror horizontal direction side, total reflective mirror be located at half-reflecting half mirror horizontal direction with Bright field illumination light path is in the opposite side of 180 degree phase.
It is preferred that, the half-reflecting half mirror is placed with horizontal direction in 45 degree of angles.
It is preferred that, the dark-ground illumination light path includes details in a play not acted out on stage, but told through dialogues condenser lens, light guide plate, details in a play not acted out on stage, but told through dialogues line source from top to bottom, leads Tabula rasa and details in a play not acted out on stage, but told through dialogues line source are located on the focal plane of details in a play not acted out on stage, but told through dialogues condenser lens, the focal plane of the details in a play not acted out on stage, but told through dialogues condenser lens and horizontal direction It is at an acute angle to place.
It is furthermore preferred that the acute angle is 45 degree or 60 degree.
It is preferred that, the bright field illumination light path includes bright field condenser lens and bright field line source, wherein bright field condenser lens Between bright field line source and half-reflecting half mirror.
According to another aspect of the present invention, a kind of inspection using film surface defect detection apparatus as described above is additionally provided Survey method, comprises the following steps:
A. it is tested film and is delivered to sports platform through feed conveyor belt, and is positioned on sports platform;
B. light field line source is opened, the bright field light that light field line source is sent is irradiated to film surface through half-reflecting half mirror, total reflective mirror, then Camera, which is swept, through total reflective mirror, half-reflecting half mirror, imaging lens, line carries out light field imaging;
C. light field line source is closed, details in a play not acted out on stage, but told through dialogues line source is opened, dark field light is irradiated to tested film through light guide plate and details in a play not acted out on stage, but told through dialogues condenser lens Surface, sweeps camera through total reflective mirror, half-reflecting half mirror, imaging lens, line and carries out dark-field imaging;
D. light field imaging, the data after dark-field imaging and collect output by the defect information on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, certified products send conveyer belt back to, and defective work delivers to defective work box.
According to a further aspect of the invention, a kind of inspection using film surface defect detection apparatus as described above is additionally provided Survey method, comprises the following steps:
A. it is tested film and is delivered to sports platform through feed conveyor belt, and is positioned on sports platform;
B. open light field line source and details in a play not acted out on stage, but told through dialogues line source simultaneously, the bright field light that wherein light field line source is sent through half-reflecting half mirror, Total reflective mirror is irradiated to film surface, then sweeps camera progress light field imaging through total reflective mirror, half-reflecting half mirror, imaging lens, line;Dark field light Tested film surface is irradiated to through light guide plate and details in a play not acted out on stage, but told through dialogues condenser lens, phase is swept through total reflective mirror, half-reflecting half mirror, imaging lens, line Machine carries out dark-field imaging;
C. light field imaging, the data after dark-field imaging and collect output by the defect information on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, certified products send conveyer belt back to, and defective work delivers to defective work box.
The advantage of the invention is that:
The present invention realizes the quick detection to the surface kick of OLED flexible membranes and knowledge by the judgement of the order of severity to defect Not, the detection effect to defective products is improved, the quality of product is improved.
Brief description of the drawings
By reading the detailed description of hereafter preferred embodiment, various other advantages and benefit is common for this area Technical staff will be clear understanding.Accompanying drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention Limitation.And in whole accompanying drawing, identical part is denoted by the same reference numerals.In the accompanying drawings:
Accompanying drawing 1 shows the light path principle figure of the film surface defect detection apparatus according to embodiment of the present invention.
Accompanying drawing 2 shows the side view of the film surface defect detection apparatus according to embodiment of the present invention.
Accompanying drawing 3 shows the dorsal view of the film surface defect detection apparatus according to embodiment of the present invention.
Embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although showing this public affairs in accompanying drawing The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here The mode of applying is limited.Conversely it is able to be best understood from the disclosure there is provided these embodiments, and can be by this public affairs The scope opened completely convey to those skilled in the art.
As shown in Figure 1, 2, according to the embodiment of the present invention, a kind of film surface defect detection apparatus, described device are proposed Including:Dark-ground illumination light path 1, bright field illumination light path 2, half-reflecting half mirror 3, total reflective mirror 4, imaging lens 5, line sweep camera 6.Its In, imaging lens 5 and line sweep camera 6 above the vertical direction of half-reflecting half mirror 3, imaging lens 5 be located at line sweep camera 6 and Between half-reflecting half mirror 3.Bright field illumination light path 2 is located at the horizontal direction side of half-reflecting half mirror 3, and total reflective mirror 4 is located at half anti-half The horizontal direction of lens 3 and the opposite side that bright field illumination light path 2 is in 180 degree phase.Half-reflecting half mirror 3 is in 45 degree with horizontal direction Place at angle.
Dark-ground illumination light path 1 includes details in a play not acted out on stage, but told through dialogues condenser lens 11, light guide plate 12, details in a play not acted out on stage, but told through dialogues line source 13, light guide plate from top to bottom 12 and details in a play not acted out on stage, but told through dialogues line source 13 be located at details in a play not acted out on stage, but told through dialogues condenser lens 11 focal plane on, the focal plane of the details in a play not acted out on stage, but told through dialogues condenser lens 11 and level Direction is at an acute angle to place.It is preferred that, the acute angle is 45 degree, or 60 degree are angularly.
Bright field illumination light path 2 includes bright field condenser lens 21 and bright field line source 22, and wherein bright field condenser lens 21 is located at Between bright field line source 22 and half-reflecting half mirror 3.
Film 7 to be measured is located at the bottommost of whole device, and dark field light and/or bright field light are after the diffusing reflection of film 7 to be measured Line is eventually entered into through total reflective mirror 4, half-reflecting half mirror 3, imaging lens 5 sweep camera 6 be imaged.
Operation principle using the film surface defect detection apparatus of the present invention is as follows:
Tested OLED flexible membranes are transported to sports platform through feed conveyor belt, open successively or open bright field line source 22 simultaneously and dark Field wire light source 13, sweeps camera 6 by imaging lens 5, line and is imaged.It is guide-lighting when wherein details in a play not acted out on stage, but told through dialogues line source 13 sends dark field light The dark field light that details in a play not acted out on stage, but told through dialogues line source 13 is sent is directed at the lower section of bright field illumination light path 2 by plate 12, then is irradiated to focusing with condenser lens 11 To imaging line(The normal direction of imaging lens 5)On.When bright field line source 22 sends bright field light, condenser lens 21 is by light focusing Onto half-reflecting half mirror 3, it is being transmitted through in imaging line.
Data after imaging and are selectively exported by the defect information feature on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, the detection effect to defective products is improved, the quality of product is improved.
OLED flexible membranes surface is primarily present three kinds of defects, projection, depression and dust, it is impossible to from color identifying, projection and Depression can not also be differentiated from brightness, open the details in a play not acted out on stage, but told through dialogues line source for having certain orientation, and projection and the bright position that is recessed have trickle Difference, is positioned, it is possible to distinguished in conjunction with bright field line source.Bright field illumination 2 can obtain the letter of large scale defect Breath, dark-ground illumination 1 can obtain the information of fine size defect, and sweep camera 6 by line is acquired to these images respectively, and Collect output, by the size and number of detection image flaw, to judge the grade and quality of product, detection can be greatly reduced Time, raising detection efficiency.Because imaging lens 5 are when generating bright field image, darkfield image, paths traversed is identical, can With according to acquisitions image pixel mark coordinate in the form of progress defect acquisition, facilitate the judgement and confirmation of defect.
Accordingly, the detection method of the film surface defect detection apparatus, comprises the following steps(Open successively):
A. it is tested film and is delivered to sports platform through feed conveyor belt, and is positioned on sports platform;
B. light field line source 22 is opened, the light that light field line source 22 is sent is irradiated to film table through half-reflecting half mirror 3, total reflective mirror 4 Face, then sweep the progress light field imaging of camera 6 through total reflective mirror 4, half-reflecting half mirror 3, imaging lens 5, line;
C. light field line source 22 is closed, details in a play not acted out on stage, but told through dialogues line source 13 is opened, dark field light irradiates through light guide plate 12 and details in a play not acted out on stage, but told through dialogues condenser lens 11 To tested film surface, sweep camera 6 through total reflective mirror 4, half-reflecting half mirror 3, imaging lens 5, line and carry out dark-field imaging;
D. light field imaging, the data after dark-field imaging and collect output by the defect information on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, certified products send conveyer belt back to, and defective work delivers to defective work box.
According to another embodiment of the invention, the detection method of the film surface defect detection apparatus, can also include following step Suddenly(Open simultaneously):
A. it is tested film and is delivered to sports platform through feed conveyor belt, and is positioned on sports platform;
B. light field line source 22 and details in a play not acted out on stage, but told through dialogues line source 13 are opened simultaneously, and the light that wherein light field line source 22 is sent is through half-reflecting half mirror 3rd, total reflective mirror 4 is irradiated to film surface, then through total reflective mirror 4, half-reflecting half mirror 3, imaging lens 5, line sweep camera 6 carry out light field into Picture;Dark field light is irradiated to tested film surface through light guide plate 12 and details in a play not acted out on stage, but told through dialogues condenser lens 11, through total reflective mirror 4, half-reflecting half mirror 3, Imaging lens 5, line sweep camera 6 and carry out dark-field imaging;
C. light field imaging, the data after dark-field imaging and collect output by the defect information on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, certified products send conveyer belt back to, and defective work delivers to defective work box.
Intelligence system used in the present invention, uses the intelligence in Chinese invention patent application number 201510320557.8 point Analysis system, has mentioned, repeats no more here in the introduction.The system may be mounted at the meter accessed after data export In calculation machine.
In embodiments of the invention, the film be OLED films, but the present invention device and detection method can also use In other similar thin film testings.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, it is any Those familiar with the art the invention discloses technical scope in, the change or replacement that can be readily occurred in, all should It is included within the scope of the present invention.Therefore, protection scope of the present invention should using the scope of the claims as It is accurate.

Claims (7)

1. a kind of film surface defect detection apparatus, it is characterised in that:
Described device includes:Dark-ground illumination light path, bright field illumination light path, half-reflecting half mirror, total reflective mirror, imaging lens, line sweep phase Machine;Wherein, imaging lens and line sweep camera positioned at half-reflecting half mirror vertical direction above, imaging lens be located at line sweep camera and Between half-reflecting half mirror;Bright field illumination light path is located at the horizontal direction side of half-reflecting half mirror, and total reflective mirror is located at half-reflecting half mirror Horizontal direction and bright field illumination light path be in 180 degree phase opposite side.
2. a kind of film surface defect detection apparatus according to claim 1, it is characterised in that:
The half-reflecting half mirror is placed with horizontal direction in 45 degree of angles.
3. a kind of film surface defect detection apparatus according to claim 1 or 2, it is characterised in that:
The dark-ground illumination light path includes details in a play not acted out on stage, but told through dialogues condenser lens, light guide plate, details in a play not acted out on stage, but told through dialogues line source, light guide plate and dark field line from top to bottom Light source is located on the focal plane of details in a play not acted out on stage, but told through dialogues condenser lens, focal plane and the horizontal direction placement at an acute angle of the details in a play not acted out on stage, but told through dialogues condenser lens.
4. a kind of film surface defect detection apparatus according to claim 3, it is characterised in that:
The acute angle is 45 degree or 60 degree.
5. a kind of film surface defect detection apparatus according to claim 1 or 2, it is characterised in that:
The bright field illumination light path includes bright field condenser lens and bright field line source, and wherein bright field condenser lens is located at bright field linear light Between source and half-reflecting half mirror.
6. a kind of detection method using the film surface defect detection apparatus as described in claim 1-5 any one, including it is as follows Step:
A. it is tested film and is delivered to sports platform through feed conveyor belt, and is positioned on sports platform;
B. light field line source is opened, the bright field light that light field line source is sent is irradiated to film surface through half-reflecting half mirror, total reflective mirror, then Camera, which is swept, through total reflective mirror, half-reflecting half mirror, imaging lens, line carries out light field imaging;
C. light field line source is closed, details in a play not acted out on stage, but told through dialogues line source is opened, dark field light is irradiated to tested film through light guide plate and details in a play not acted out on stage, but told through dialogues condenser lens Surface, sweeps camera through total reflective mirror, half-reflecting half mirror, imaging lens, line and carries out dark-field imaging;
D. light field imaging, the data after dark-field imaging and collect output by the defect information on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, certified products send conveyer belt back to, and defective work delivers to defective work box.
7. a kind of detection method using the film surface defect detection apparatus as described in claim 1-5 any one, including it is as follows Step:
A. it is tested film and is delivered to sports platform through feed conveyor belt, and is positioned on sports platform;
B. open light field line source and details in a play not acted out on stage, but told through dialogues line source simultaneously, the bright field light that wherein light field line source is sent through half-reflecting half mirror, Total reflective mirror is irradiated to film surface, then sweeps camera progress light field imaging through total reflective mirror, half-reflecting half mirror, imaging lens, line;Dark field light Tested film surface is irradiated to through light guide plate and details in a play not acted out on stage, but told through dialogues condenser lens, phase is swept through total reflective mirror, half-reflecting half mirror, imaging lens, line Machine carries out dark-field imaging;
C. light field imaging, the data after dark-field imaging and collect output by the defect information on its surface of intelligence system statistical analysis, By the judgement of the order of severity to defect, certified products send conveyer belt back to, and defective work delivers to defective work box.
CN201710717851.1A 2017-08-21 2017-08-21 A kind of film surface defect detection apparatus and its detection method Pending CN107328786A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110609040A (en) * 2019-09-30 2019-12-24 苏州精濑光电有限公司 Optical detection method of diaphragm
CN112782175A (en) * 2019-11-11 2021-05-11 深圳中科飞测科技股份有限公司 Detection equipment and detection method
CN113686879A (en) * 2021-09-09 2021-11-23 杭州利珀科技有限公司 Optical film defect visual detection system and method
CN114419045A (en) * 2022-03-30 2022-04-29 武汉中导光电设备有限公司 Method, device and equipment for detecting defects of photoetching mask plate and readable storage medium

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Publication number Priority date Publication date Assignee Title
US4232937A (en) * 1978-10-16 1980-11-11 American Optical Corporation Bright field-dark field illumination system
JP2000227331A (en) * 1998-11-30 2000-08-15 Olympus Optical Co Ltd Measuring instrument
US20060001869A1 (en) * 2002-10-31 2006-01-05 David Tuschel Method and apparatus for dark field chemical imaging
US20120044344A1 (en) * 2009-05-15 2012-02-23 Yuan Zheng Method and system for detecting defects of transparent substrate
CN207215722U (en) * 2017-08-21 2018-04-10 中导光电设备股份有限公司 A kind of film surface defect detection apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4232937A (en) * 1978-10-16 1980-11-11 American Optical Corporation Bright field-dark field illumination system
JP2000227331A (en) * 1998-11-30 2000-08-15 Olympus Optical Co Ltd Measuring instrument
US20060001869A1 (en) * 2002-10-31 2006-01-05 David Tuschel Method and apparatus for dark field chemical imaging
US20120044344A1 (en) * 2009-05-15 2012-02-23 Yuan Zheng Method and system for detecting defects of transparent substrate
CN207215722U (en) * 2017-08-21 2018-04-10 中导光电设备股份有限公司 A kind of film surface defect detection apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110609040A (en) * 2019-09-30 2019-12-24 苏州精濑光电有限公司 Optical detection method of diaphragm
WO2021062939A1 (en) * 2019-09-30 2021-04-08 苏州精濑光电有限公司 Method for optical detection of diaphragm
CN110609040B (en) * 2019-09-30 2022-01-07 苏州精濑光电有限公司 Optical detection method of diaphragm
CN112782175A (en) * 2019-11-11 2021-05-11 深圳中科飞测科技股份有限公司 Detection equipment and detection method
CN113686879A (en) * 2021-09-09 2021-11-23 杭州利珀科技有限公司 Optical film defect visual detection system and method
CN114419045A (en) * 2022-03-30 2022-04-29 武汉中导光电设备有限公司 Method, device and equipment for detecting defects of photoetching mask plate and readable storage medium

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Application publication date: 20171107