CN107327050B - Disassembly-free basement exterior wall flanging unilateral formwork supporting device and construction method - Google Patents
Disassembly-free basement exterior wall flanging unilateral formwork supporting device and construction method Download PDFInfo
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- CN107327050B CN107327050B CN201710749539.0A CN201710749539A CN107327050B CN 107327050 B CN107327050 B CN 107327050B CN 201710749539 A CN201710749539 A CN 201710749539A CN 107327050 B CN107327050 B CN 107327050B
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/14—Bracing or strutting arrangements for formwalls; Devices for aligning forms
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
本发明公开了一种免拆式地下室外墙翻边单侧支模装置及施工方法,所述装置包括预制混凝土平板、预制混凝土U型板、一字型连接钢板、L型连接钢板、铁丝、羊眼螺栓、螺母,其施工方法为:在筏板钢筋上放出预制混凝土薄板定位线,调整离预制混凝土薄板外侧最近的一根筏板钢筋绑扎放置在预制混凝土薄板定位线位置上;将预制混凝土薄板放置在筏板钢筋上并紧贴地下室外墙钢筋,通过羊眼螺栓和螺母将一字型连接钢板、L型连接钢板与预制混凝土薄板固定并连接成一片;将铁丝的两端分别与羊眼螺栓、筏板钢筋连接;在筏板混凝土初凝前,浇筑地下室外墙翻边混凝土。采用本发明所述装置及方法可保证地下室外墙翻边的垂直度和平整度,节省了搭设和拆除费用。
The invention discloses a dismantling-free basement exterior wall flanging single-side formwork support device and a construction method. The device comprises a prefabricated concrete slab, a prefabricated concrete U-shaped slab, a straight-shaped connecting steel plate, an L-shaped connecting steel plate, an iron wire, Sheep eye bolts and nuts, the construction method is as follows: release the precast concrete sheet positioning line on the raft steel bar, adjust the raft steel bar closest to the outside of the precast concrete sheet and place it on the precast concrete sheet positioning line position; The thin plate is placed on the steel bar of the raft and is close to the steel bar of the basement exterior wall, and the in-line connecting steel plate, the L-shaped connecting steel plate and the precast concrete thin plate are fixed and connected into one piece by sheep eye bolts and nuts. Eye bolts and raft steel bars are connected; before the initial setting of the raft concrete, pour the basement exterior wall flanging concrete. By adopting the device and method of the invention, the verticality and flatness of the basement exterior wall flanging can be ensured, and the cost of erection and dismantling can be saved.
Description
技术领域technical field
本发明属于建筑工程技术领域,具体涉及一种免拆式地下室外墙翻边单侧支模装置及施工方法。The invention belongs to the technical field of construction engineering, and in particular relates to a dismantling-free basement outdoor wall flanging single-side formwork device and a construction method.
背景技术Background technique
在地下室结构施工过程中,由于场地限制,支护结构距离地下室外墙距离较近,如采用双面支模没有操作空间,此时就需要进行单侧支模。地下室外墙在设计过程中,考虑到施工工序,会在地下室外墙上预留水平施工缝(即翻边,规范要求高度为基础底板混凝土面上翻≥300mm),传统的施工做法为翻边采用木模板+木方+钢管反顶的支模方式,由于单侧支模增加了浇筑截面的宽度(原地下室外墙厚度+地下室外墙至支护桩的距离),传统的施工方法中翻边高度往往是根据一块木模板的模数(高度为900mm)来制定的,为了避免切割模板,造成浪费,但由于高度过高,不易操作,容易胀模,翻边成型后表面凸起,直接影响下道工序水平施工缝以上大面积墙体单侧支模的施工质量,导致地下室外墙混凝土浇筑成型后施工缝接头处不平整,墙体垂直度不满足要求。During the construction of the basement structure, due to site constraints, the distance between the supporting structure and the outer wall of the basement is relatively close. If there is no room for operation if double-sided formwork is used, then single-side formwork is required. During the design process of the basement exterior wall, considering the construction process, a horizontal construction joint (that is, flanging, the standard requires a height of 300 mm or more on the concrete surface of the foundation floor) will be reserved on the basement exterior wall. The traditional construction method is flanging Wooden formwork + wooden square + steel pipe reversed top formwork method is adopted. Since the single-side formwork increases the width of the pouring section (the thickness of the original basement exterior wall + the distance from the basement exterior wall to the support pile), the traditional construction method is overturned. The edge height is often determined according to the modulus of a wooden formwork (height is 900mm). In order to avoid cutting the formwork and causing waste, but because the height is too high, it is not easy to operate, easy to expand the mold, and the surface is raised after the flanging is formed. It affects the construction quality of the large-area wall unilateral formwork above the horizontal construction joint in the next process, resulting in uneven joints at the construction joint after the concrete pouring of the basement exterior wall is formed, and the verticality of the wall does not meet the requirements.
发明内容Contents of the invention
本发明的目的在于提供一种免拆式地下室外墙翻边单侧支模装置,该装置采用混凝土预制而成,表面平整,且有足够的刚度,表面不会变形,且该装置等同于地下室外墙钢筋保护层,能够有效的控制地下室外墙翻边垂直度,确保下道工序质量。The object of the present invention is to provide a non-dismantling basement outdoor wall flanging single-side formwork device, the device is prefabricated by concrete, the surface is flat, and has sufficient rigidity, the surface will not be deformed, and the device is equivalent to the basement The outer wall reinforcement protection layer can effectively control the verticality of the basement outer wall flanging and ensure the quality of the next process.
本发明的另一个目的在于提供一种免拆式地下室外墙翻边单侧支模施工方法,该施工方法简单快捷,能够有效保证预制混凝土薄板拼装后的垂直度和平整度,并且在浇筑混凝土过程中,拼装完成后的预制混凝土薄板受到混凝土侧压力影响,拼接处不会发生变形。Another object of the present invention is to provide a non-demolition-free basement exterior wall flanging single-side formwork construction method. The construction method is simple and quick, and can effectively ensure the verticality and flatness of the precast concrete slabs after assembly. During the process, the assembled prefabricated concrete thin slabs are affected by the concrete lateral pressure, and the joints will not be deformed.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种免拆式地下室外墙翻边单侧支模装置,包括预制混凝土平板、预制混凝土U型板、一字型连接钢板、L型连接钢板、铁丝、羊眼螺栓、螺母,预制混凝土平板之间通过一字型连接钢板连接,预制混凝土平板和预制混凝土U型板之间通过L型连接钢板连接,通过羊眼螺栓和螺母将一字型连接钢板、L型连接钢板与预制混凝土平板、预制混凝土U型板固定并连接成一片,铁丝的一端与羊眼螺栓固定连接,另一端与筏板钢筋连接,将预制混凝土平板、预制混凝土U型板垂直固定。A dismantling-free basement exterior wall flanging single-side formwork support device, including precast concrete slabs, precast concrete U-shaped slabs, in-line connecting steel plates, L-shaped connecting steel plates, iron wires, eye bolts, nuts, and precast concrete slabs. The space is connected by a straight connecting steel plate, the precast concrete slab and the precast concrete U-shaped plate are connected by an L-shaped connecting steel plate, and the straight connecting steel plate, L-shaped connecting steel plate and precast concrete slab, The concrete U-shaped slab is fixed and connected into one piece, one end of the iron wire is fixedly connected with the eyebolt, and the other end is connected with the steel bar of the raft, and the precast concrete slab and the precast concrete U-shaped slab are vertically fixed.
一种免拆式地下室外墙翻边单侧支模施工方法,其步骤是:A non-demolition-free basement exterior wall flanging single-side formwork construction method, the steps of which are:
1)在筏板钢筋上放出预制混凝土薄板定位线,调整离预制混凝土薄板外侧最近的一根筏板钢筋绑扎放置在预制混凝土薄板定位线位置上,作为预制混凝土薄板定位钢筋,防止预制混凝土薄板发生位移;1) Lay out the positioning line of the precast concrete sheet on the raft steel bar, adjust the binding of a raft steel bar closest to the outside of the precast concrete sheet and place it on the position of the positioning line of the precast concrete sheet, and use it as the positioning steel bar of the precast concrete sheet to prevent the precast concrete sheet from happening. displacement;
2)预制混凝土薄板分为预制混凝土平板、预制混凝土U型板,将预制混凝土U型板放置在筏板钢筋上并紧贴框架柱,再将预制混凝土平板放置在筏板钢筋上并紧贴地下室外墙钢筋,预制混凝土薄板的正下方设有支撑钢筋,预制混凝土U型板和预制混凝土平板之间通过L型连接钢板连接,预制混凝土平板之间通过一字型连接钢板连接,通过羊眼螺栓和螺母将一字型连接钢板、L型连接钢板与预制混凝土薄板固定并连接成一片;2) Precast concrete thin slabs are divided into precast concrete slabs and precast concrete U-shaped slabs. Place the precast concrete U-shaped slabs on the raft steel bars and close to the frame columns, and then place the precast concrete slabs on the raft steel bars and close to the basement For external wall reinforcement, support reinforcement is provided directly under the precast concrete thin slab. The precast concrete U-shaped slab and the precast concrete slab are connected by an L-shaped connecting steel plate, and the precast concrete slabs are connected by an in-line connecting steel plate. Fix and connect the in-line connecting steel plate, L-shaped connecting steel plate and prefabricated concrete sheet with nuts;
3)预制混凝土薄板连接完成后,将铁丝的一端与羊眼螺栓固定连接,另一端与筏板钢筋连接,通过铁丝将预制混凝土薄板与筏板钢筋固定并将预制混凝土薄板调整成垂直;3) After the connection of the precast concrete sheet is completed, one end of the iron wire is fixedly connected with the eyebolt, and the other end is connected with the steel bar of the raft, and the precast concrete sheet and the steel bar of the raft are fixed by the iron wire, and the precast concrete sheet is adjusted to be vertical;
4)先浇筑筏板混凝土,在筏板混凝土初凝前,浇筑地下室外墙翻边混凝土。4) The raft concrete is poured first, and before the initial setting of the raft concrete, the flanging concrete of the basement exterior wall is poured.
在免拆式地下室外墙翻边单侧支模施工方法中,优选的,预制混凝土薄板的高度等同于水平施工缝高度+筏板钢筋保护层厚度。In the non-demolition-free basement external wall flanging single-side formwork construction method, preferably, the height of the prefabricated concrete thin slab is equal to the height of the horizontal construction joint + the thickness of the raft reinforcement protective layer.
在免拆式地下室外墙翻边单侧支模施工方法中,优选的,预制混凝土薄板的厚度等同于地下室外墙钢筋保护层厚度。In the non-demolition-free basement exterior wall flanging single-side formwork construction method, preferably, the thickness of the prefabricated concrete thin slab is equal to the thickness of the steel bar protection layer of the basement exterior wall.
与现有技术相比,本发明的优点与有益效果在于:Compared with prior art, advantage and beneficial effect of the present invention are:
1、预制混凝土薄板厚度为30~50mm,等于地下室外墙钢筋的保护层厚度,浇筑完成后与结构形成一体,不需要再额外进行拆除,节省了传统支撑体系中模板、木方和钢管材料的搭设和拆除费用。1. The thickness of the prefabricated concrete slab is 30-50mm, which is equal to the thickness of the protective layer of the steel bar of the basement exterior wall. After the pouring is completed, it is integrated with the structure, and no additional demolition is required, which saves the cost of formwork, wood and steel pipe materials in the traditional support system. erection and dismantling costs.
2、预制混凝土薄板表面平整,安装牢固后浇筑混凝土不会发生胀膜,确保下道工序中地下室外墙水平施工缝以上大面积单侧支模的施工质量,施工缝交接处平整过渡,观感效果好。2. The surface of the prefabricated concrete slab is smooth, and the concrete will not bulge after the installation is firm, ensuring the construction quality of the large-area single-side formwork above the horizontal construction joints of the basement exterior wall in the next process, and the smooth transition at the junction of the construction joints. it is good.
3、预制混凝土薄板高度满足规范要求中地下室外墙施工缝的高度即可,不受传统木模板模数的限制。3. The height of the prefabricated concrete slabs only needs to meet the height of the construction joints of the basement exterior wall in the code requirements, and is not limited by the modulus of traditional wood formwork.
4、该装置结构简单,制作方便,且成本低廉,且混凝土浇筑完成后连接件和螺母可拆卸重复使用。4. The device is simple in structure, easy to manufacture, and low in cost, and the connecting parts and nuts can be disassembled and reused after the concrete pouring is completed.
附图说明Description of drawings
图1为地下室外墙翻边预制混凝土平板安装示意图。Figure 1 is a schematic diagram of the installation of prefabricated concrete slabs with flanging of basement exterior walls.
图2为地下室外墙翻边混凝土浇筑完成示意图。Figure 2 is a schematic diagram of the completed concrete pouring of the basement exterior wall flanging.
图3为预制混凝土平板结构示意图。Figure 3 is a schematic diagram of the prefabricated concrete slab structure.
图4为预制混凝土U型板结构展开示意图。Fig. 4 is a schematic diagram showing the expansion of the precast concrete U-shaped plate structure.
图5为预制混凝土平板连接示意图。Figure 5 is a schematic diagram of the connection of precast concrete slabs.
图6为预制混凝土平板与预制混凝土U型板连接示意图。Fig. 6 is a schematic diagram of the connection between the precast concrete slab and the precast concrete U-shaped slab.
图7为一字型连接钢板连接示意图。Fig. 7 is a schematic diagram of connection of in-line connection steel plates.
图8为L型连接钢板连接示意图。Fig. 8 is a schematic diagram of connection of L-shaped connection steel plates.
图9为预制混凝土薄板连接完成示意图。Figure 9 is a schematic diagram of the completion of the connection of precast concrete thin slabs.
其中,1-预制混凝土平板,2-羊眼螺栓,3-螺母,4-地下室外墙钢筋,5-支护桩,6-止水钢板,7-止水钢板固定筋,8-铁丝,9-预制混凝土薄板定位钢筋,10-筏板钢筋,11-支撑钢筋,12-定位钢筋,13-钢筋网片,14-预留孔洞,15-一字型连接钢板,16-L型连接钢板,17-预制混凝土U型板,18-筏板混凝土,19-地下室外墙翻边混凝土。Among them, 1-prefabricated concrete slab, 2-eye bolts, 3-nuts, 4-basement exterior wall reinforcement, 5-supporting piles, 6-waterproof steel plate, 7-waterproof steel plate fixing rib, 8-iron wire, 9 -Prefabricated concrete sheet positioning reinforcement, 10-raft reinforcement, 11-supporting reinforcement, 12-positioning reinforcement, 13-reinforcement mesh, 14-reserved holes, 15-inline connecting steel plate, 16-L-shaped connecting steel plate, 17-Prefabricated concrete U-shaped slab, 18-Raft concrete, 19-Flanged concrete for basement exterior wall.
具体实施方式Detailed ways
下面结合图1至图9对本发明进行详细说明。The present invention will be described in detail below with reference to FIG. 1 to FIG. 9 .
一种免拆式地下室外墙翻边单侧支模装置,包括预制混凝土薄板、连接钢板、铁丝8、羊眼螺栓2、螺母3。如图6所示,预制混凝土薄板分为预制混凝土平板1、预制混凝土U型板17,如图3、4所示,预制混凝土平板1及预制混凝土U型板17内设有钢筋网片13,钢筋网片13由纵横向分布的光圆钢筋组成,且预制混凝土平板1和U型板17设有预留孔洞14;连接钢板分为一字型连接钢板15、L型连接钢板16,如图5及图7所示,预制混凝土平板1之间通过一字型连接钢板15连接,如图6及图8所示,预制混凝土平板1和预制混凝土U型板17之间通过L型连接钢板16连接,羊眼螺栓2穿过预制混凝土薄板上的预留孔洞14,通过螺母3将一字型连接钢板15和L型连接钢板16与预制混凝土薄板固定,从而将预制混凝土薄板连接成一片;如图1所示,铁丝8的一端与羊眼螺栓2固定连接,另一端与筏板钢筋10连接,以将预制混凝土薄板拉紧并调整其垂直度。A dismantling-free basement exterior wall flanging unilateral formwork support device, comprising precast concrete thin slabs, connecting steel plates, iron wires 8,
图1为地下室外墙翻边预制混凝土平板安装示意图,地下室外墙钢筋4通过定位钢筋12与筏板钢筋10焊接固定,确保地下室外墙钢筋牢固,不摇晃,垂直度满足要求;支撑钢筋11等同于马凳筋,对筏板钢筋10起支撑作用;支护桩5位于地下室最外侧,主要起挡土作用;止水钢板固定筋7水平位置同预制混凝土平板1顶面,止水钢板固定筋7一端与止水钢板6中部焊接,另一端与地下室外墙钢筋4焊接。Figure 1 is a schematic diagram of the installation of prefabricated concrete slabs with flanging of the outer wall of the basement. The steel bar 4 of the outer wall of the basement is welded and fixed by the
一种免拆式地下室外墙翻边单侧支模的方法,本实施例以地下室外墙水平施工缝高度500mm高为例进行说明,包括如下步骤:A method for supporting formwork on one side without dismantling the flanging of the outer wall of the basement. In this embodiment, the horizontal construction joint height of the outer wall of the basement is 500mm high as an example for illustration, including the following steps:
1、如图1所示,在筏板钢筋10上放出预制混凝土薄板定位线,调整离预制混凝土薄板外侧最近的一根筏板钢筋绑扎放置在预制混凝土薄板定位线位置上,作为预制混凝土薄板定位钢筋9,防止预制混凝土薄板发生位移;1. As shown in Figure 1, release the precast concrete sheet positioning line on the
2、预制混凝土薄板的高度为550mm(水平施工缝高度500mm+筏板钢筋保护层厚度50mm),厚度为30~50mm,同地下室外墙钢筋保护层厚度,分为预制混凝土平板1、预制混凝土U型板17,可根据施工图纸上地下室外墙每段的长度来划分制作预制混凝土平板1,根据框架柱的尺寸制作预制混凝土U型板17,如图9所示,将预制混凝土U型板17放置在筏板钢筋10上并紧贴框架柱,再将预制混凝土平板1放置在筏板钢筋10上并紧贴地下室外墙钢筋4,预制混凝土薄板的正下方设有支撑钢筋11,以保证预制混凝土薄板底部平整,不下挠,预制混凝土U型板17和预制混凝土平板1之间通过L型连接钢板16连接,预制混凝土平板1之间通过一字型连接钢板15连接,羊眼螺栓2穿过预制混凝土薄板上的预留孔洞14,通过螺母3将一字型连接钢板15和L型连接钢板16与预制混凝土薄板固定,从而将预制混凝土薄板连接成一片;2. The height of the precast concrete thin slab is 550mm (the height of the horizontal construction joint is 500mm + the thickness of the protective layer of the raft steel bar is 50mm), and the thickness is 30-50mm, which is the same as the thickness of the steel bar protective layer of the outdoor wall of the basement.
3、预制混凝土薄板连接完成后,将铁丝8的一端与羊眼螺栓2固定连接,另一端与筏板钢筋10连接,通过铁丝8将预制混凝土薄板与筏板钢筋10固定并可将预制混凝土薄板调整成垂直;3. After the precast concrete sheet is connected, one end of the iron wire 8 is fixedly connected with the
4、先浇筑筏板混凝土18,在筏板混凝土18初凝前,浇筑地下室外墙翻边混凝土19,图2为地下室外墙翻边混凝土浇筑完成示意图。4. The
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| CN112681332A (en) * | 2020-12-03 | 2021-04-20 | 中建六局土木工程有限公司 | Construction method for supporting system by using steel sheet piles in complex environment |
| CN113152882A (en) * | 2021-04-29 | 2021-07-23 | 中国二十二冶集团有限公司 | Mixed construction method for basement exterior wall formwork and hot-laid waterproof coiled material |
| CN113215937B (en) * | 2021-05-21 | 2022-10-21 | 中铁二局集团有限公司 | Construction method of tunnel concrete base layer |
| CN113775174A (en) * | 2021-09-28 | 2021-12-10 | 中国二十二冶集团有限公司 | Construction Method of Formwork Reinforcement for Underground Exterior Wall in Complex Restricted Space in Foundation Pit |
| CN115012661A (en) * | 2022-06-15 | 2022-09-06 | 中建八局第三建设有限公司 | Basement exterior wall horizontal construction joint formwork supporting construction method under unilateral formwork supporting working condition |
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