CN107323811A - A kind of prefabricated use pipeline section packed and transported device of chemical industry modularization and its packed and transported method - Google Patents
A kind of prefabricated use pipeline section packed and transported device of chemical industry modularization and its packed and transported method Download PDFInfo
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- CN107323811A CN107323811A CN201710509349.1A CN201710509349A CN107323811A CN 107323811 A CN107323811 A CN 107323811A CN 201710509349 A CN201710509349 A CN 201710509349A CN 107323811 A CN107323811 A CN 107323811A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
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Abstract
The invention discloses a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization, including transportation frame, intermediate transverse girder is removably fixed with thereon, each intermediate transverse girder, which forms multilayer, to be used to put the layer of putting of pipeline section, respectively put the height spacing between layer, most put down height spacing between layer and lower enclosure frame, most on the height spacing put between layer and upper enclosure frame be adapted to the spoolpiece size of respective layer；The different pipeline section of layer layered putting is put, the packed and transported device can be such that pipeline section effectively supports, it is to avoid mutually be extruded between pipeline section, convenient lifting unloading.In addition, the invention also discloses packed and transported method, the transportation resources is first put in advance on three-dimensional software, extruding between pipeline section can be avoided, it is to avoid pipeline section is rocked and collided, it is convenient to lift unloading to job site.
Description
Technical field
The present invention relates to a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization, the chemical industry module is also related to
Its packed and transported method of pipeline section.
Background technology
Chemical industry modularized production is a kind of current advanced mode of production, and its main flow is manufacturer by whole piece chemical industry
Life line carries out layout of beam line design according to the actual field situation of client production site, if being then divided into whole production line
Dry module, each module is produced in manufacturer, then by these modules in the production site for transporting client
Carry out Assembling.This modularized production, which relies on the powerful manufacturing capacity of manufacturer, can improve the life of whole production line
Yield and quality, compared to for the simple and crude living condition of client production scene, the assembling quality of production line more preferably, packaging efficiency more
It is high.And in chemical pipeline project, most of pipeline is all to be prefabricated in the factory into pipeline section, then transports to scene and installed.
The process of the pipeline section that factory makes, packaging and transport will be very important.Which type of method to protect the pipeline section made with
It is the emphasis in prefabrication.The packaging of pipeline section and transport can equally directly affect field erected quality.Packaging is irrational
Pipeline section is when reaching the spot, and pipeline section well damage adds work on the spot amount on the contrary.And traditional packaging and transportation resources is work
The prefabricated pipeline section of factory is wrapped up using bubble chamber film, is then placed within wooden case or container, is fixed by strap, pipeline section
Stacking directly in layer.Transported finally by wooden case or container.This traditional method mainly has following disadvantage
End：
1st, pipeline section is directly born against on pipeline section, and pipeline section deformation is easily caused during stacking；
2nd, rocking in transportation can allow pipeline section and pipeline section to collide, and again result in pipeline section because extruding deforms；
3rd, pipeline section is transported to scene, has bad luck out also extremely difficult by pipeline section out of container, because pipeline section is all put
Put together, the operating space without staff, staff can only often step on pipeline section and have bad luck, and secondary damage is caused to pipeline section
It is bad；It is very close to each other between pipeline section and pipeline section when being unloaded using lifting machine, it is impossible to normally using hanging belt, it is necessary to using hard
Instrument (crowbar etc.) make distance of separation between pipeline section, then bundle hanging belt, hard instrument is easy to damage pipeline section table
Face.
The content of the invention
The technical problems to be solved by the invention are：There is provided a kind of chemical industry modularization prefabricated use pipeline section packed and transported device,
The packed and transported device can be such that pipeline section effectively supports, it is to avoid mutually be extruded between pipeline section, convenient lifting unloading.
Another technical problem that the present invention asks for solution is：There is provided that a kind of chemical industry modularization is prefabricated to use pipeline section packed and transported
Method, the packed and transported method can avoid extruding between pipeline section, it is to avoid pipeline section is rocked and collided, convenient to arrive job site
Lifting unloading.
In order to solve the above technical problems, the technical scheme is that：A kind of chemical industry modularization is prefabricated to pack fortune with pipeline section
Defeated device, including transportation frame, the transportation frame include lower frame, upper ledge and connection lower frame and upper ledge vertical beam, it is described under
Frame includes the lower enclosure frame of rectangle, and some parallel sills are provided with the lower enclosure frame, and the sill is constituted with lower enclosure frame
Multiple rectangular areas, are additionally provided with the rectangular area at lower enclosure frame two at least one and lower separate longeron, the upper ledge
Including two parallel upper longerons and the parallel entablature being removably fixed on two upper longerons, the upper end of the upper longeron is consolidated
Surely there is hanging bearing, the entablature and sill position are corresponded；The vertical beam is two rows and is arranged in pairs in upper ledge with
The both sides of frame, multiple rectangle mount structures that each pair vertical beam is defined jointly with entablature and sill in the vertical direction；Often
Some horizontally disposed intermediate transverse girders are removably fixed with short transverse in individual rectangle mount structure, each intermediate transverse girder is formed
Multilayer is used for the layer of putting for putting pipeline section, respectively puts the height spacing between layer, most puts height between layer and lower enclosure frame down
Degree spacing, most on the height spacing put between layer and upper enclosure frame be adapted to the spoolpiece size of respective layer；In its middle
In one layer of one end for putting layer be removably fixed with it is middle separate longeron, the sill, intermediate transverse girder, it is middle separate longeron,
The lower top for separating longeron is fixed with wooden cushion block, and the gap being adapted to corresponding pipeline section diameter, institute are provided with the wooden cushion block
The bottom for stating intermediate transverse girder and entablature is provided with soft protective layer.
As a kind of preferred scheme, lower separation crossbeam is further fixed in the rectangular area of the end of lower enclosure frame, should
Lower separation crossbeam is fixed between lower separation longeron and lower enclosure frame.
As a kind of preferred scheme, the lower enclosure frame, sill, lower separation longeron, entablature, upper longeron and centre are horizontal
Beam is i-shaped beamses, and lower enclosure frame, sill and lower separation longitudinal beam welding are fixed, the vertical beam respectively with lower enclosure frame and upper vertical
Beam is welded and fixed.
As a kind of preferred scheme, the mode that is detachably fixed of the intermediate transverse girder and vertical beam is fixed for bolt, described
The fixed form of entablature and upper longeron is also fixed for bolt, and wherein the medial surface of vertical beam, the medial surface of upper longeron are welded with
Connecting plate with holes, the middle plate portion two ends of the I-shaped intermediate transverse girder and entablature are provided with mounting hole, the company
The middle plate portion two ends of fishplate bar and a crossbeam and entablature are stacked and are bolted.
As a kind of preferred scheme, the wooden cushion block and sill, intermediate transverse girder, middle separation longeron, lower separation
Longeron tightens fixation by wire.
Employ after above-mentioned technical proposal, effect of the invention is：Pipeline is carried out layered putting by the packed and transported device,
Pipeline section is supported by wooden cushion block, and the pipeline section with elbow can indulge support by the lower separation longeron and middle separation of end, from
And put the convenient pipeline section with elbow, improve space availability ratio, and the pipeline section of each layer by top intermediate transverse girder or
Person's entablature is compressed, it is to avoid pipeline section is rocked, so, and the packed and transported device only needs to be dismantled entablature and intermediate transverse girder
Can successively it lift, and then the just lifting unloading of pipeline section, it is to avoid pipeline section is caused to damage.
Again due to being further fixed on lower separation crossbeam in the rectangular area of the end of lower enclosure frame, the lower separation crossbeam is fixed
Between lower separation longeron and lower enclosure frame.Therefore, can effective supporting part elbow using lower separation crossbeam and lower separation longeron
Pipeline section and some three-dimensional elbow pipeline sections, it is not shaken.
Again because the mode that is detachably fixed of the intermediate transverse girder and vertical beam is fixed for bolt, the entablature and upper longeron
Fixed form also fixed for bolt, wherein the medial surface of vertical beam, the medial surface of upper longeron are welded with connecting plate with holes, institute
The middle plate portion two ends for stating I-shaped intermediate transverse girder and entablature are provided with mounting hole, the connecting plate and a crossbeam and upper
The middle plate portion two ends of crossbeam are stacked and are bolted, and so, the dismounting of the intermediate transverse girder is very convenient, not only facilitates group
Transportation frame is filled, but also facilitates the unloading of pipeline section, rate of discharging is improved.
To solve above-mentioned second technical problem, the technical scheme is that：A kind of chemical industry modularization is prefabricated to use pipeline section
Packed and transported method, the packed and transported method uses a kind of packed and transported device, and it comprises the following steps：
A, by chemical industry decomposition module into several pipeline sections；
B, drawn out using three-dimensional software corresponding to all pipeline sections 1：1 pipeline section model, each pipeline section model contains pipe
Section support, pipeline section insulation, pipeline section material, size, weight information；
C, all pipeline sections are classified in advance according to pipeline section material, the pipeline section of identical material is same major class；
D, to the pipeline section of each major class first according to pipeline section shape be categorized as straight line pipeline section class, two-dimentional elbow pipeline section class and
Three-dimensional elbow pipeline section class；Equal length or length difference in group, same shape classification are divided to pipeline section according still further to length of pipe section
Value is group less than all pipeline sections of preset value；
E, the length limited according to local transportation clearance are entered using three-dimensional software to the pipeline section of above-mentioned each major class
Row is put in advance；The number of plies put first is determined according to limit for height size；Arranged in each layer according still further to limit for width size, same group
In identical caliber or caliber error be equal to a dimensional units pipeline section preferentially concentrate lay out in parallel in same region；According to limit
The pipeline section of different groups is combined by long size in the longitudinal direction, its combine after length and as far as possible with limitation
Length dimension is approached；The elbow of the pipeline section of two-dimentional elbow pipeline section class is placed in the end of straight line pipeline section and positioned at every layer of placement area
Two ends；Vertical section is placed in the corner of placement area by the pipeline section of three-dimensional elbow pipeline section class when putting；It is pre- between pipeline section and pipeline section
Stay 30~50mm gap；
F, transportation frame is designed in three-dimensional software；According to step E disposing way in three-dimensional software from bottom to top by
Layer puts pipeline section, so that it is determined that the sill of transportation frame, lower separation longeron, intermediate transverse girder, the middle position for separating longeron,
Its determination principle is：The pipeline section support that pipeline section is carried need to be arranged on sill or intermediate transverse girder, the pipeline section not with pipeline section support
It is placed in by the wooden cushion block with correspondingly-sized gap on sill or intermediate transverse girder；The elbow of two-dimentional elbow pipeline section passes through correspondence
The wooden cushion block of size gap, which is installed, to be placed on lower separation longeron or middle separation longeron；And the top of every layer of pipeline section with
The soft contact of intermediate transverse girder or entablature above it；
G, it is fabricated to various steel structure girders according to the transportation frame designed in three-dimensional software, and by underframe, vertical beam, upper longeron
Welded；
H, according to step E disposing way undermost pipeline section is placed on underframe, and between pipeline section and sill
Wooden cushion block, first layer is set to fix first layer pipeline section using strap after the completion of putting；
I, the intermediate transverse girder for installing the second layer, and set in the intermediate transverse girder bottom of the second layer in neonychium, the second layer
Between crossbeam neonychium be compacted on the pipeline section of first layer, the mode according still further to step H puts second layer pipeline section；
J, the intermediate transverse girder that each layer is installed in the way of step I successively and put each layer pipeline section.
It is preferred that, the strap in the step H is steel strap, and strap passes through rubber or bubble chamber film with pipeline section
Separate.
It is preferred that, the strap in the step H is plastic baling band, and strap directly bundlees pipeline section and transportation frame
It is fixed.
It is preferred that, the pipeline section of the identical caliber of pipeline section in each layer of pipeline section is placed in the same side.
Employ after above-mentioned technical proposal, effect of the invention is：The packed and transported method effectively avoids tube bank
Between pipeline section extrude the deformation caused mutually；It is packaged in transportation, pipeline section is all fixed together with pipeline section with strap,
Avoid pipeline section rocks the collision caused；Pipeline section is transported to scene, and every layer of pipeline section is entirely independent, and staff only needs
Will be successively pipeline section is hung out.Be not in the problems such as staff does not have operating space.More be not in staff
Step on pipeline section to have bad luck, the situation of secondary damage is caused to pipeline section.There are 30~50mm gap, convenient use between pipeline section and pipeline section
Lifting machine is unloaded.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the stereogram of the transportation frame of the embodiment of the present invention；
Fig. 2 is enlarged diagrams of the Fig. 1 at I；
Fig. 3 is the layout drawing of first layer pipeline section；
Fig. 4 is the top view after first layer pipeline section is installed；
Fig. 5 is the stereogram after first layer pipeline section is installed；
Fig. 6 is the stereogram after second layer pipeline section is installed；
Fig. 7 is the stereogram that transportation frame is mounted with after three-layer pipe section；
Fig. 8 is the stereogram of wooden cushion block；
In accompanying drawing：1. lower frame；11. lower enclosure frame；12. sill；13. lower separate longeron；14. lower separate crossbeam；2. upper ledge；
21. on longeron；22. entablature；3. vertical beam；4. intermediate transverse girder；5. hang bearing；6. wooden cushion block；61. gap；7. strap；
8. bolt；9. connecting plate；A, straight line pipeline section class；B, two-dimentional elbow pipeline section class；C, three-dimensional elbow pipeline section class.
Embodiment
Below by specific embodiment, the present invention is described in further detail.
Embodiment 1
As shown in Figures 1 to 8, a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization, including transportation frame, it is described
Transportation frame includes the vertical beam 3 of lower frame 1, upper ledge 2 and connection lower frame 1 and upper ledge 2, and the lower frame 1 includes the lower enclosure frame of rectangle
11, the lower enclosure frame 11 is formed by I-shaped welded steel, and some parallel sills 12, institute are provided with the lower enclosure frame 11
State sill 12 and lower enclosure frame 11 and constitute multiple rectangular areas, be additionally provided with the rectangular area at the two of lower enclosure frame 11 to
Separate longeron 13 under few one, lower separation crossbeam 14, this lower point are further fixed in the rectangular area of the end of lower enclosure frame 11
It is fixed on every crossbeam 14 between lower separation longeron 13 and lower enclosure frame 11.Lower separation longeron 13, lower separation crossbeam 14, sill 12
It is welded and fixed.
The upper ledge 2 include two parallel upper longerons 21 and be removably fixed in two go up on longerons 21 it is parallel upper
Crossbeam 22, the upper end of the upper longeron 21 is fixed with hanging bearing 4, and the entablature 22 and the position of sill 12 are corresponded；Institute
Vertical beam 3 is stated for two rows and both sides in upper ledge 2 and lower frame 1 are arranged in pairs, each pair vertical beam 3 exists with entablature 22 and sill 12
The multiple rectangle mount structures defined jointly on vertical direction；It is removably fixed with each rectangle mount structure in short transverse
Some horizontally disposed intermediate transverse girders 4, each intermediate transverse girder 4 forms the layer of putting that multilayer is used to put pipeline section, respectively puts layer
Between height spacing, most put down height spacing between layer and lower enclosure frame 11, most on put height between layer and upper enclosure frame
Degree spacing is adapted to the spoolpiece size of respective layer；Centre is removably fixed with wherein one layer middle one end for putting layer
Separate longeron, the sill 12, intermediate transverse girder 4, the middle longeron, the top of lower separation longeron 13 of separating are fixed with time with wood insole
It is provided with block 6, the wooden cushion block 6 under the gap 61 being adapted to corresponding pipeline section diameter, the intermediate transverse girder 4 and entablature 22
Portion is provided with soft protective layer.
Wherein, the lower enclosure frame 11, sill 12, lower separation longeron 13, entablature 22, upper longeron 21 and intermediate transverse girder 4
Be i-shaped beamses, and lower enclosure frame 11, sill 12 and lower separation longeron 13 are welded and fixed, the vertical beam 3 respectively with lower enclosure frame
11 and upper longeron 21 be welded and fixed.The mode that is detachably fixed of the intermediate transverse girder 4 and vertical beam 3 is fixed for bolt 8, the upper horizontal stroke
The fixed form of beam 22 and upper longeron 21 is also fixed for bolt 8, and wherein the medial surface of vertical beam 3, the medial surface of upper longeron 21 are welded
Connecting plate 9 with holes is connected to, the middle plate portion two ends of the I-shaped intermediate transverse girder 4 and entablature 22 are provided with installation
Hole, the middle plate portion two ends of the connecting plate 9 and a crossbeam and entablature 22 are stacked and fixed by bolt 8.The time with wood insole
Block 6 tightens fixation with sill 12, intermediate transverse girder 4, the middle longeron, lower separation longeron 13 of separating by wire.
As shown in figure 1, wherein two upper longerons 21 of upper enclosure frame are not an overall I-beam, but segmented knot
Structure, it is however generally that, due to being limited by local transportation lengths, upper longeron 21 is generally two, and the end of upper longeron 21 is adjacent
Position vertical beam 3 it is higher, so, the ends of two upper longerons 21 act against the middle plate portion of I-shaped vertical beam 3 and welded
Fixation.
The conveying device can facilitate the pipeline section of length of different shapes to transport, and can successively be put when putting, put one
Intermediate transverse girder 4 is installed by bolt 8 again after layer pipeline section, intermediate transverse girder 4 is pressed on pipeline section, so, it is to avoid pipeline section transportation
In rock.
Embodiment 2
A kind of prefabricated use pipeline section packed and transported method of chemical industry modularization, the packed and transported method is filled using a kind of packed and transported
Put, it comprises the following steps：
A, by chemical industry decomposition module into several pipeline sections；
B, drawn out using three-dimensional software corresponding to all pipeline sections 1：1 pipeline section model, each pipeline section model contains pipe
Section support, pipeline section insulation, pipeline section material, size, weight information, the three-dimensional software can select graphics software conventional at present, example
Such as Auto CAD；
C, all pipeline sections are classified in advance according to pipeline section material, the pipeline section of identical material is same major class；Typically
In the production of chemical industry module, the material of pipeline section is roughly divided into carbon steel, stainless steel, therefore both must separate and put, it is to avoid mutually
Pollution.
D, the pipeline section to each major class first carry out being categorized as straight line pipeline section class A, two-dimentional elbow pipeline section class according to pipeline section shape
CB and three-dimensional elbow pipeline section class C；Equal length or length in group, same shape classification are divided to pipeline section according still further to length of pipe section
Spend difference and be less than all pipeline sections of preset value for group；In the present embodiment, as shown in Figure 3 and Figure 4, have three in straight line pipeline section class A
Class is respectively A1, A2, A3, and three classes straight line pipeline section class A length is substantially, different, and ordinary circumstance, and the preset value can not be too
Greatly, typically within 10cm.And it is divided into B1 and the classes of B2 two in two-dimentional elbow pipeline section class CB, two class is with two-dimentional elbow pipeline section
Straight-tube portion length determine.And two-dimentional elbow pipeline section class CB elbow part length is usually no more than conveying arrangement width, and
Three-dimensional elbow pipeline section class C is as shown in fig. 6, the three-dimensional elbow pipeline section in general chemical industry module can preferentially be divided into two-dimentional elbow pipeline section
With straight line pipeline section, once technique disapproves situation, just there is three-dimensional elbow pipeline section.
E, the length limited according to local transportation clearance are entered using three-dimensional software to the pipeline section of above-mentioned each major class
Row is put in advance；The number of plies put first is determined according to limit for height size；Arranged in each layer according still further to limit for width size, same group
In identical caliber or caliber error be equal to a dimensional units pipeline section preferentially concentrate lay out in parallel in same region；According to limit
The pipeline section of different groups is combined by long size in the longitudinal direction, its combine after length and as far as possible with limitation
Length dimension is approached；The elbow of two-dimentional elbow pipeline section class CB pipeline section is placed in the end of straight line pipeline section and puts area positioned at every layer
The two ends in domain；Vertical section is placed in the corner of placement area by three-dimensional elbow pipeline section class C pipeline section when putting；Between pipeline section and pipeline section
Reserved 30~50mm gap；
F, transportation frame is designed in three-dimensional software, the use of the three-dimensional software preferentially dedicated for steel construction TEKLA,
The force analysis of steel construction can be carried out, so as to draw the size of transportation frame, the dimensional thickness of I-beam etc.；According to step E
Disposing way from bottom to top successively pipeline section is put in three-dimensional software, so that it is determined that the sill 12 of transportation frame, lower point
Every longeron 13, intermediate transverse girder 4, the middle position for separating longeron, its determination principle is：The pipeline section support that pipeline section is carried need to be arranged on
On sill 12 or intermediate transverse girder 4, the pipeline section not with pipeline section support is placed in down by the wooden cushion block 6 with correspondingly-sized gap 61
On crossbeam 12 or intermediate transverse girder 4；The elbow of two-dimentional elbow pipeline section is installed by the wooden cushion block 6 of correspondingly-sized gap 61 and is placed in down
Separate on longeron 13 or middle separation longeron；And the top of every layer of pipeline section with the intermediate transverse girder 4 or entablature above it
22 soft contacts；The way of contact of its software can steep in the bottom adhesive rubber layer or setting of intermediate transverse girder 4 or entablature 22
Foam layer.
G, it is fabricated to various steel structure girders according to the transportation frame designed in three-dimensional software, and by underframe, vertical beam 3, upper vertical
Beam 21 is welded；
H, according to step E disposing way undermost pipeline section is placed on underframe, and pipeline section and sill 12 it
Between set wooden cushion block 6, first layer to fix first layer pipeline section using strap 7 after the completion of putting；
I, the intermediate transverse girder 4 for installing the second layer, and neonychium is set in the bottom of intermediate transverse girder 4 of the second layer, the second layer
The neonychium of intermediate transverse girder 4 is compacted on the pipeline section of first layer, and the mode according still further to step H puts second layer pipeline section；
J, the intermediate transverse girder 4 that each layer is installed in the way of step I successively and put each layer pipeline section.
It is preferred that, the strap 7 in the step H is steel strap 7, and strap 7 passes through rubber or gas with pipeline section
Vacuolar membrane is separated.Strap 7 in the step H is plastic baling band 7, and strap 7 directly bundlees pipeline section and transportation frame solid
It is fixed.The pipeline section of the identical caliber of pipeline section in each layer of pipeline section is placed in the same side.So, when setting wooden cushion block 6, time with wood insole
The gap 61 of identical size is concentrated in the gap 61 of block 6, the processing of so wooden cushion block 6 more facilitates, and pipeline section is put
Also it is simpler.
Embodiment described above is only the description to the preferred embodiment of the present invention, not as the limit to the scope of the invention
Fixed, the various modifications made on the basis of design spirit of the present invention is not departed to technical solution of the present invention and transformation all should fall
In the protection domain for entering claims of the present invention determination.
Claims (9)
1. a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization, including transportation frame, it is characterised in that：The transportation frame
Frame includes the vertical beam of lower frame, upper ledge and connection lower frame and upper ledge, and the lower frame includes the lower enclosure frame of rectangle, pacifies in the lower enclosure frame
Equipped with some parallel sills, the sill constitutes multiple rectangular areas with lower enclosure frame, positioned at lower enclosure frame two
At least one lower separation longeron is additionally provided with rectangular area, the upper ledge includes two parallel upper longerons and is removably fixed in
Parallel entablature on two upper longerons, the upper end of the upper longeron is fixed with hanging bearing, the entablature and sill position
Put one-to-one corresponding；The vertical beam is two rows and is arranged in pairs both sides in upper ledge and lower frame, each pair vertical beam with entablature and under
Multiple rectangle mount structures that crossbeam in the vertical direction is defined jointly；It is detachable in short transverse in each rectangle mount structure
It is fixed with some horizontally disposed intermediate transverse girders, what each intermediate transverse girder formd that multilayer is used to putting pipeline section puts layer, each pendulum
Put the height spacing between layer, most put down height spacing between layer and lower enclosure frame, most on put between layer and upper enclosure frame
Height spacing is adapted to the spoolpiece size of respective layer；In being removably fixed with middle wherein one layer one end for putting layer
Between separate longeron, the sill, intermediate transverse girder, the middle longeron, the top of lower separation longeron of separating are fixed with wooden cushion block, should
The gap being adapted to corresponding pipeline section diameter is provided with wooden cushion block, the bottom of the intermediate transverse girder and entablature is provided with soft
Protective layer.
2. a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization as claimed in claim 1, it is characterised in that：Under being located at
Lower separation crossbeam is further fixed in the rectangular area of the end of peripheral frame, the lower separation crossbeam is fixed on lower separation longeron and lower enclosure frame
Between.
3. a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization as claimed in claim 2, it is characterised in that：Under described
Peripheral frame, sill, lower separation longeron, entablature, upper longeron and intermediate transverse girder are i-shaped beamses, and lower enclosure frame, sill and
Lower separation longitudinal beam welding is fixed, and the vertical beam is fixed with lower enclosure frame and upper longitudinal beam welding respectively.
4. a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization as claimed in claim 3, it is characterised in that：In described
Between the mode that is detachably fixed of crossbeam and vertical beam fixed for bolt, the fixed form of the entablature and upper longeron is also solid for bolt
Fixed, the wherein medial surface of vertical beam, the medial surface of upper longeron is welded with connecting plate with holes, the I-shaped intermediate transverse girder and
The middle plate portion two ends of entablature are provided with mounting hole, and the middle plate portion two ends of the connecting plate and a crossbeam and entablature are folded
Put and be bolted.
5. a kind of prefabricated use pipeline section packed and transported device of chemical industry modularization as claimed in claim 4, it is characterised in that：The wood
Matter cushion block and sill, intermediate transverse girder, the middle longeron, lower separation longeron of separating tighten fixation by wire.
6. a kind of prefabricated use pipeline section packed and transported method of chemical industry modularization, it is characterised in that：The packed and transported method usage right
It is required that any packed and transported device in 1 to 5, it comprises the following steps：
A, by chemical industry decomposition module into several pipeline sections；
B, drawn out using three-dimensional software corresponding to all pipeline sections 1：1 pipeline section model, each pipeline section model contains pipeline section branch
Frame, pipeline section insulation, pipeline section material, size, weight information；
C, all pipeline sections are classified in advance according to pipeline section material, the pipeline section of identical material is same major class；
D, the pipeline section to each major class first carry out being categorized as straight line pipeline section class, two-dimentional elbow pipeline section class and three-dimensional according to pipeline section shape
Elbow pipeline section class；Equal length or length difference in group, same shape classification are divided to pipeline section according still further to length of pipe section small
In preset value all pipeline sections be group；
E, the length limited according to local transportation clearance are carried out pre- using three-dimensional software to the pipeline section of above-mentioned each major class
Put；The number of plies put first is determined according to limit for height size；Arranged in each layer according still further to limit for width size, phase in same group
The pipeline section for being equal to a dimensional units with caliber or caliber error preferentially concentrates lay out in parallel in same region；According to limit for length's chi
The very little pipeline section by different groups is combined in the longitudinal direction, its length after combining and the length as far as possible with limitation
It is closely sized to；The elbow of the pipeline section of two-dimentional elbow pipeline section class is placed in the end of straight line pipeline section and positioned at the two of every layer of placement area
End；Vertical section is placed in the corner of placement area by the pipeline section of three-dimensional elbow pipeline section class when putting；30 are reserved between pipeline section and pipeline section
~50mm gap；
F, transportation frame is designed in three-dimensional software；From bottom to top successively will in three-dimensional software according to step E disposing way
Pipeline section is put, so that it is determined that the sill of transportation frame, lower separation longeron, intermediate transverse girder, the middle position for separating longeron, its is true
Determining principle is：The pipeline section support that pipeline section is carried need to be arranged on sill or intermediate transverse girder, and the pipeline section not with pipeline section support passes through
Wooden cushion block with correspondingly-sized gap is placed on sill or intermediate transverse girder；The elbow of two-dimentional elbow pipeline section passes through correspondingly-sized
The wooden cushion block of gap, which is installed, to be placed on lower separation longeron or middle separation longeron；And the top of every layer of pipeline section with thereon
The soft contact of intermediate transverse girder or entablature of side；
G, it is fabricated to various steel structure girders according to the transportation frame designed in three-dimensional software, and underframe, vertical beam, upper longeron is carried out
Welding；
H, according to step E disposing way undermost pipeline section is placed on underframe, and set between pipeline section and sill
Wooden cushion block, first layer is fixed first layer pipeline section using strap after the completion of putting；
I, the intermediate transverse girder for installing the second layer, and set horizontal in the middle of neonychium, the second layer in the intermediate transverse girder bottom of the second layer
The neonychium of beam is compacted on the pipeline section of first layer, and the mode according still further to step H puts second layer pipeline section；
J, the intermediate transverse girder that each layer is installed in the way of step I successively and put each layer pipeline section.
7. a kind of prefabricated use pipeline section packed and transported method of chemical industry modularization as claimed in claim 6, it is characterised in that：The step
Strap in rapid H is steel strap, and strap is separated with pipeline section by rubber or bubble chamber film.
8. a kind of prefabricated use pipeline section packed and transported method of chemical industry modularization as claimed in claim 7, it is characterised in that：The step
Strap in rapid H is plastic baling band, and strap directly fixes pipeline section and transportation frame binding.
9. a kind of prefabricated use pipeline section packed and transported method of chemical industry modularization as claimed in claim 8, it is characterised in that：Each layer
The pipeline section of the identical caliber of pipeline section in pipeline section is placed in the same side.
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| CN201710509349.1A CN107323811B (en) | 2017-06-28 | 2017-06-28 | Pipe section packaging and transporting device for chemical modular prefabrication and packaging and transporting method thereof |
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