CN107314850B - A capacitive sensing wire tension measuring device - Google Patents

A capacitive sensing wire tension measuring device Download PDF

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CN107314850B
CN107314850B CN201710586141.XA CN201710586141A CN107314850B CN 107314850 B CN107314850 B CN 107314850B CN 201710586141 A CN201710586141 A CN 201710586141A CN 107314850 B CN107314850 B CN 107314850B
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guide wheel
fixed
wheel shaft
rotary
rotating
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CN107314850A (en
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高奇峰
刘健
吴雄喜
胡红钱
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Zhejiang Industry Polytechnic College
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Zhejiang Industry Polytechnic College
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/10Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • B65H59/16Braked elements rotated by material

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)

Abstract

The invention discloses a capacitance induction type silk thread tension measuring device, which comprises a fixed disc, a rotating disc and a fixed shaft, wherein the fixed disc is connected with the rotating disc through the fixed shaft; the fixed plate is provided with a first coaxial annular groove, the lower surface of the rotating disk is provided with a second coaxial annular groove, the first coaxial annular groove and the second coaxial annular groove are respectively provided with a fixed polar plate frame and a rotating polar plate frame, the fixed polar plate frame is connected with the fixed polar plate, the rotating polar plate frame is connected with the rotating polar plate, and the fixed polar plate and the rotating polar plate form a polar plate pair with a fixed gap; the slide block is provided with a fixed guide wheel which is fixedly connected with the fixed shaft through a connecting arm, and the rotary disk is provided with a first rotary guide wheel and a second rotary guide wheel respectively. According to the capacitance induction type silk thread tension measuring device, silk thread tension is converted into a relative rotation angle of an induction capacitance array, the area of an induction capacitor is changed, and the capacitance variation is detected through a capacitance measuring circuit, so that the size of the silk thread tension is reflected.

Description

一种电容感应式丝线张力测量装置A capacitive sensing wire tension measuring device

技术领域technical field

本发明涉及一种电容感应式丝线张力测量装置。The invention relates to a capacitive sensing type wire tension measuring device.

背景技术Background technique

丝线张力测量是纺织工艺中的一个重要环节,对丝线张力的实时测量关系到织物的品质及生产效率。张力测量的方法大多采用悬臂梁与应变电阻法将张力转换为电信号。采用电容感应法进行张力测量,在其他领域已有应用,如文件CN201110376420、CN201110376461所描述的利用电容感应测量钢丝绳张力的方法。但是这种方法测得的张力随电容极板的间隙变化,二者之间成反比关系,线性化难度较大;且微小的间隙变化会引起测量结果较大的变化,易受外部振动、冲击的影响,对应用环境要求较高,不适用于对丝线张力的测量。Thread tension measurement is an important link in the textile process. Real-time measurement of thread tension is related to fabric quality and production efficiency. Most of the tension measurement methods use the cantilever beam and the strain resistance method to convert the tension into an electrical signal. Tension measurement using capacitive sensing has been used in other fields, such as the method for measuring steel wire rope tension using capacitive sensing described in documents CN201110376420 and CN201110376461. However, the tension measured by this method changes with the gap between the capacitor plates, and the relationship between the two is inversely proportional, and it is difficult to linearize; and the small gap changes will cause large changes in the measurement results, and are susceptible to external vibrations and shocks. It has high requirements on the application environment and is not suitable for the measurement of thread tension.

发明内容Contents of the invention

本发明的目的在于提供一种电容感应式丝线张力测量装置,将丝线张力转换为感应电容阵列的相对旋转角度,改变感应电容的面积,通过电容测量电路检测电容变化量,从而反应丝线张力的大小。The purpose of the present invention is to provide a capacitive sensing type wire tension measuring device, which converts the wire tension into the relative rotation angle of the sensing capacitor array, changes the area of the sensing capacitor, and detects the capacitance change through the capacitance measuring circuit, thereby reflecting the size of the wire tension .

为了达到上述目的,本发明的技术方案是:In order to achieve the above object, technical scheme of the present invention is:

一种电容感应式丝线张力测量装置,包括固定盘、旋转盘、固定轴,所述固定盘通过固定轴与旋转盘相连;所述固定盘上开设有1个以上的第一同轴环形槽,所述旋转盘下表面开设有1个以上的第二同轴环形槽,所述第一同轴环形槽和第二同轴环形槽内分别安装有固定极板架、旋转极板架,且所述固定极板架与旋转极板架间隔安装,所述固定极板架与固定极板相连,所述旋转极板架与旋转极板相连,所述固定极板与旋转极板形成具有固定间隙的极板对;所述旋转盘上表面开设有弧形沟槽,所述弧形沟槽内分别安装有滑块、弹簧,所述弹簧一端与滑块相连,所述弹簧另一端与旋转盘的弧形沟槽内侧壁相连;所述滑块上安装有固定导轮,所述固定导轮通过连接臂与固定轴固连,所述旋转盘上分别安装有第一旋转导轮、第二旋转导轮。A capacitive sensing wire tension measuring device, comprising a fixed disk, a rotating disk, and a fixed shaft, the fixed disk is connected to the rotating disk through the fixed shaft; more than one first coaxial annular groove is provided on the fixed disk, The lower surface of the rotating disc is provided with more than one second coaxial annular groove, and the first coaxial annular groove and the second coaxial annular groove are respectively equipped with a fixed pole plate holder and a rotating pole plate holder, and the The fixed pole plate frame and the rotating pole plate frame are installed at intervals, the fixed pole plate frame is connected to the fixed pole plate, the rotating pole plate frame is connected to the rotating pole plate, and a fixed gap is formed between the fixed pole plate and the rotating pole plate A pair of pole plates; the upper surface of the rotating disk is provided with an arc-shaped groove, and a slider and a spring are respectively installed in the arc-shaped groove. One end of the spring is connected with the slider, and the other end of the spring is connected with the rotating disk. The inner wall of the arc-shaped groove is connected; the slider is equipped with a fixed guide wheel, and the fixed guide wheel is fixedly connected with the fixed shaft through the connecting arm. The first rotating guide wheel and the second rotating disc are respectively installed on the rotating disk Rotate guide wheel.

所述第一旋转导轮和固定轴之间连线与第二旋转导轮和固定轴之间连线的夹角为90度。The included angle between the line between the first rotating guide wheel and the fixed shaft and the line between the second rotating guide wheel and the fixed shaft is 90 degrees.

所述弧形沟槽为四分之一的圆环,且所述第一旋转导轮和第二旋转导轮的导轮轴心线与弧形沟槽位于同一圆环上。The arc-shaped groove is a quarter of a circle, and the centerlines of the guide wheels of the first rotating guide wheel and the second rotating guide wheel are located on the same circle as the arc-shaped groove.

所述固定盘外安装有屏蔽壳,所述旋转盘外安装有屏蔽盖,所述屏蔽壳与屏蔽盖相连,所述屏蔽盖上开设有弧形孔。A shielding shell is installed outside the fixed disk, a shielding cover is installed outside the rotating disk, the shielding shell is connected with the shielding cover, and an arc-shaped hole is opened on the shielding cover.

所述固定轴包括轴肩,所述轴肩与第一台阶柱相连,所述第一台阶柱与第二台阶柱相连,所述第二台阶柱与第三台阶柱相连,所述第三台阶柱与螺纹杆相连,所述第三台阶柱上开设有第一键槽;所述固定盘与固定轴同轴安装,且固定盘安装在第一台阶柱上;所述第二台阶柱与轴承的内圈相连,所述轴承的外圈与旋转盘相连。The fixed shaft includes a shoulder, the shoulder is connected to the first step column, the first step column is connected to the second step column, the second step column is connected to the third step column, and the third step The column is connected with the threaded rod, and the first keyway is opened on the third stepped column; the fixed plate is installed coaxially with the fixed shaft, and the fixed plate is installed on the first stepped column; the second stepped column and the bearing The inner ring is connected, and the outer ring of the bearing is connected with the rotating disk.

所述固定盘侧壁上开设有第一固定定位针孔,所述固定极板架下侧壁上开设有第二固定定位针孔,所述固定盘通过固定定位针穿过第一固定定位针孔、第二固定定位针孔后与固定极板架相连,所述固定极板架上粘接有固定极板;所述旋转盘侧壁上开设有第一旋转定位针孔,所述旋转极板架上侧壁上开设有第二旋转定位针孔,所述旋转盘通过旋转定位针穿过第一旋转定位针孔、第二旋转定位针孔后与旋转极板架相连,所述旋转极板架上粘接有旋转极板。A first fixed positioning pinhole is opened on the side wall of the fixed plate, a second fixed positioning pinhole is opened on the lower side wall of the fixed plate frame, and the fixed plate passes through the first fixed positioning pin through the fixed positioning pin Holes and second fixed positioning pinholes are connected to the fixed pole plate frame, and the fixed pole plate is bonded to the fixed pole plate frame; the first rotation positioning pinhole is opened on the side wall of the rotating disk, and the rotating pole A second rotation positioning pinhole is opened on the upper side wall of the plate frame, and the rotating disk passes through the first rotation positioning pinhole and the second rotation positioning pinhole through the rotation positioning pin and is connected with the rotating pole plate holder. A rotating pole plate is glued on the plate frame.

所述连接臂一端开设有第一轴孔,所述第一轴孔内侧壁上开设有第二键槽,所述第一轴孔安装固定于第三台阶柱上,且所述第二键槽和第一键槽内安装有键,所述第一轴孔上方的螺纹杆上安装有锁紧螺母,所述锁紧螺母与连接臂抵紧安装;所述连接臂另一端开设有第二轴孔。One end of the connecting arm is provided with a first shaft hole, and the inner wall of the first shaft hole is provided with a second keyway, and the first shaft hole is installed and fixed on the third step column, and the second keyway and the first A key is installed in a key groove, and a lock nut is installed on the threaded rod above the first shaft hole, and the lock nut is installed against the connecting arm; the other end of the connecting arm is provided with a second shaft hole.

所述滑块上安装有固定导轮轴,所述固定导轮轴包括固定导轮轴螺纹杆,所述固定导轮轴螺纹杆与固定导轮轴六角柱相连,所述固定导轮轴六角柱与第一固定导轮轴光轴相连,所述第一固定导轮轴光轴与第二固定导轮轴光轴相连,所述第二固定导轮轴光轴上开设有固定导轮轴沟槽;所述固定导轮轴螺纹杆与滑块相连,所述第一固定导轮轴光轴穿过第二轴孔后与连接臂相连,所述第二固定导轮轴光轴上安装有固定导轮,所述固定导轮轴沟槽内安装有固定导轮轴卡簧。A fixed guide wheel shaft is installed on the slider, and the fixed guide wheel shaft includes a fixed guide wheel shaft threaded rod. The optical axis of the wheel shaft is connected, the optical axis of the first fixed guide wheel shaft is connected with the optical axis of the second fixed guide wheel shaft, and the optical axis of the second fixed guide wheel shaft is provided with a fixed guide wheel shaft groove; the threaded rod of the fixed guide wheel shaft is connected to the The slider is connected, the optical axis of the first fixed guide wheel shaft passes through the second shaft hole and is connected with the connecting arm, the second fixed guide wheel shaft is equipped with a fixed guide wheel on the optical axis, and the fixed guide wheel shaft is installed in the groove There is a fixed guide wheel shaft snap ring.

所述旋转盘上安装有第一旋转导轮轴,所述第一旋转导轮轴包括第一旋转导轮轴螺纹杆,所述第一旋转导轮轴螺纹杆与第一旋转导轮轴六角柱相连,所述第一旋转导轮轴六角柱与第一旋转导轮轴光轴相连,所述第一旋转导轮轴光轴上开设有第一旋转导轮轴沟槽;所述第一旋转导轮轴螺纹杆与旋转盘相连,所述第一旋转导轮轴光轴上安装有第一旋转导轮,所述第一旋转导轮轴沟槽内安装有第一旋转导轮轴卡簧。A first rotating guide wheel shaft is installed on the rotating disk, and the first rotating guide wheel shaft includes a threaded rod of the first rotating guide wheel shaft, and the threaded rod of the first rotating guide wheel shaft is connected with a hexagonal column of the first rotating guide wheel shaft. The hexagonal column of the first rotating guide wheel shaft is connected to the optical axis of the first rotating guide wheel shaft, and a first rotating guide wheel shaft groove is opened on the optical axis of the first rotating guide wheel shaft; the threaded rod of the first rotating guide wheel shaft is connected to the rotating disk , a first rotating guide wheel is installed on the optical axis of the first rotating guide wheel shaft, and a first rotating guide wheel shaft retaining spring is installed in the groove of the first rotating guide wheel shaft.

所述旋转盘上安装有第二旋转导轮轴,所述第二旋转导轮轴包括第二旋转导轮轴螺纹杆,所述第二旋转导轮轴螺纹杆与第二旋转导轮轴六角柱相连,所述第二旋转导轮轴六角柱与第二旋转导轮轴光轴相连,所述第二旋转导轮轴光轴上开设有第二旋转导轮轴沟槽;所述第二旋转导轮轴螺纹杆与旋转盘相连,所述第二旋转导轮轴光轴上安装有第二旋转导轮,所述第二旋转导轮轴沟槽内安装有第二旋转导轮轴卡簧。A second rotating guide wheel shaft is installed on the rotating disk, and the second rotating guide wheel shaft includes a threaded rod of the second rotating guide wheel shaft, and the threaded rod of the second rotating guide wheel shaft is connected with a hexagonal column of the second rotating guide wheel shaft. The hexagonal column of the second rotating guide wheel shaft is connected to the optical axis of the second rotating guide wheel shaft, and a second rotating guide wheel shaft groove is opened on the optical axis of the second rotating guide wheel shaft; the threaded rod of the second rotating guide wheel shaft is connected to the rotating disk , a second rotating guide wheel is installed on the optical axis of the second rotating guide wheel shaft, and a second rotating guide wheel shaft retaining spring is installed in the groove of the second rotating guide wheel shaft.

本发明的有益效果是:(1)本发明采用电容极板阵列形式改进感应电容的结构,有效增加的感应面积,提高了测量的灵敏度;(2)将丝线张力转换为电容极板的相对旋转角度,改变感应面积,避免了极板间隙改变引起的非线性问题,提高了信号的稳定性,降低了信号处理的难度。The beneficial effects of the present invention are: (1) The present invention adopts the capacitor plate array form to improve the structure of the inductive capacitor, effectively increases the sensing area, and improves the sensitivity of the measurement; (2) converts the thread tension into the relative rotation of the capacitor plate Angle, changing the sensing area, avoiding the nonlinear problem caused by the change of the plate gap, improving the stability of the signal, and reducing the difficulty of signal processing.

附图说明Description of drawings

图1为本发明的无屏蔽组件结构示意图;Fig. 1 is a schematic structural view of an unshielded assembly of the present invention;

图2为本发明剖视图;Fig. 2 is a sectional view of the present invention;

图3为固定轴结构示意图;Fig. 3 is a schematic diagram of the structure of the fixed shaft;

图4为固定盘结构示意图;Fig. 4 is a schematic diagram of the structure of the fixed disk;

图5为感应电容结构示意图;5 is a schematic diagram of the structure of the sensing capacitor;

图6为旋转盘顶面结构示意图;Fig. 6 is a schematic diagram of the structure of the top surface of the rotating disk;

图7 为旋转盘底面结构示意图;Figure 7 is a schematic diagram of the structure of the bottom surface of the rotating disk;

图8 为固定导轮轴结构示意图;Figure 8 is a schematic diagram of the structure of the fixed guide wheel shaft;

图9为第一旋转导轮轴结构示意图;Fig. 9 is a schematic structural diagram of the first rotating guide wheel shaft;

图10为第二旋转导轮轴结构示意图;Fig. 10 is a schematic structural diagram of the second rotating guide wheel shaft;

图11位连接臂结构示意图;Figure 11 Schematic diagram of the connecting arm structure;

图12为屏蔽壳结构示意图;Figure 12 is a schematic diagram of the structure of the shielding case;

图13为屏蔽盖结构示意图;Fig. 13 is a schematic diagram of the structure of the shielding cover;

图14为电容连接示意图;Figure 14 is a schematic diagram of capacitor connection;

图15为绕线初始位置状态示意图;Figure 15 is a schematic diagram of the state of the initial position of the winding;

图16为旋转盘转动一定角度后位置示意图。Fig. 16 is a schematic diagram of the position of the rotating disk after it rotates at a certain angle.

具体实施方式Detailed ways

实施例1Example 1

如图1、图2、图4、图5、图6、图7所示,一种电容感应式丝线张力测量装置,包括固定盘1、旋转盘2、固定轴3,所述固定盘1通过固定轴3与旋转盘2相连;所述固定盘1上开设有1个以上的第一同轴环形槽11,所述旋转盘2下表面开设有1个以上的第二同轴环形槽21,所述第一同轴环形槽11和第二同轴环形槽21内分别安装有固定极板架41、旋转极板架42,且所述固定极板架41与旋转极板架42间隔安装,所述固定极板架41与固定极板43相连,所述旋转极板架42与旋转极板44相连,所述固定极板43与旋转极板44形成具有固定间隙的极板对;所述旋转盘2上表面开设有弧形沟槽22,所述弧形沟槽22内分别安装有滑块23、弹簧24,所述弹簧24一端与滑块23相连,所述旋转盘2的弧形沟槽22内安装有弹簧座,所述弹簧24另一端与弹簧座相连;所述滑块23上安装有固定导轮4,所述固定导轮4通过连接臂5与固定轴3固连,所述旋转盘2上分别安装有第一旋转导轮6、第二旋转导轮7。固定盘1、旋转盘2、固定极板架41和旋转极板架42均采用绝缘材料制作。固定极板43、旋转极板44采用铜箔或铝箔制作,并在表面喷涂氧化铝,使其表面绝缘。As shown in Fig. 1, Fig. 2, Fig. 4, Fig. 5, Fig. 6, and Fig. 7, a capacitance-inductive wire tension measuring device includes a fixed disk 1, a rotating disk 2, and a fixed shaft 3, and the fixed disk 1 passes through The fixed shaft 3 is connected to the rotating disk 2; the fixed disk 1 is provided with more than one first coaxial annular groove 11, and the lower surface of the rotating disk 2 is provided with more than one second coaxial annular groove 21, The first coaxial annular groove 11 and the second coaxial annular groove 21 are respectively equipped with a fixed pole plate holder 41 and a rotating pole plate holder 42, and the fixed pole plate holder 41 and the rotating pole plate holder 42 are installed at intervals, The fixed pole plate holder 41 is connected to the fixed pole plate 43, the rotating pole plate holder 42 is connected to the rotating pole plate 44, and the fixed pole plate 43 and the rotating pole plate 44 form a pair of pole plates with a fixed gap; The upper surface of the rotary disk 2 is provided with an arc-shaped groove 22, and a slider 23 and a spring 24 are respectively installed in the arc-shaped groove 22. One end of the spring 24 is connected with the slider 23, and the arc shape of the rotary disk 2 A spring seat is installed in the groove 22, and the other end of the spring 24 is connected to the spring seat; a fixed guide wheel 4 is installed on the slider 23, and the fixed guide wheel 4 is fixedly connected with the fixed shaft 3 through the connecting arm 5, A first rotating guide wheel 6 and a second rotating guide wheel 7 are installed on the rotating disk 2 respectively. The fixed disk 1, the rotating disk 2, the fixed plate frame 41 and the rotating plate frame 42 are all made of insulating materials. The fixed pole plate 43 and the rotating pole plate 44 are made of copper foil or aluminum foil, and aluminum oxide is sprayed on the surface to insulate the surface.

所述第一旋转导轮6和固定轴3之间连线与第二旋转导轮7和固定轴3之间连线的夹角为90度。The included angle between the line between the first rotating guide wheel 6 and the fixed shaft 3 and the line between the second rotating guide wheel 7 and the fixed shaft 3 is 90 degrees.

所述弧形沟槽22为四分之一的圆环,且所述第一旋转导轮6和第二旋转导轮7的导轮轴心线与弧形沟槽22位于同一圆环上。The arc-shaped groove 22 is a quarter of a circle, and the guide wheel axes of the first rotating guide wheel 6 and the second rotating guide wheel 7 are located on the same circle as the arc-shaped groove 22 .

如图12、图13所示,所述固定盘1外安装有屏蔽壳91,所述旋转盘2外安装有屏蔽盖92,所述屏蔽壳91与屏蔽盖92相连,所述屏蔽盖92上开设有弧形孔93。屏蔽壳91底板开中心孔,中心孔周围开四个圆孔,与固定轴3的轴肩31上四个圆孔和固定盘1上四个螺纹孔对应。屏蔽壳91安装于固定轴3轴肩31与固定盘1之间,通过螺钉将三者固定。屏蔽盖92包括顶板和裙边,顶板直径大于屏蔽壳91侧壁直径,使屏蔽壳91侧壁可嵌入屏蔽盖92裙边内,并紧密接触。屏蔽盖92安装后,使固定导轮轴61处于边缘圆孔中,使第一旋转导轮轴71和第二导轮轴81处于弧形孔中。屏蔽壳91与屏蔽盖92均采用导体材料制作。As shown in Figure 12 and Figure 13, a shielding shell 91 is installed outside the fixed disk 1, a shielding cover 92 is installed outside the rotating disk 2, the shielding shell 91 is connected with the shielding cover 92, and the shielding cover 92 is An arc-shaped hole 93 is opened. The bottom plate of the shielding case 91 has a central hole, and four circular holes are opened around the central hole, corresponding to the four circular holes on the shoulder 31 of the fixed shaft 3 and the four threaded holes on the fixed disk 1 . The shielding shell 91 is installed between the shoulder 31 of the fixed shaft 3 and the fixed disk 1, and the three are fixed by screws. The shielding cover 92 includes a top plate and a skirt, and the diameter of the top plate is larger than that of the side wall of the shielding shell 91, so that the side wall of the shielding shell 91 can be embedded in the skirt of the shielding cover 92 and closely contacted. After the shielding cover 92 is installed, the fixed guide wheel shaft 61 is placed in the edge circular hole, and the first rotating guide wheel shaft 71 and the second guide wheel shaft 81 are placed in the arc-shaped holes. Both the shielding shell 91 and the shielding cover 92 are made of conductive materials.

如图3所示,所述固定轴3包括轴肩31,轴肩31端面上开四个圆孔;固定盘1中心孔四周开四个螺纹孔与固定轴3的轴肩31上四个圆孔对应。所述轴肩31与第一台阶柱32相连,所述第一台阶柱32与第二台阶柱33相连,所述第二台阶柱33与第三台阶柱34相连,所述第三台阶柱34与螺纹杆35相连,所述第三台阶柱34上开设有第一键槽36;所述固定盘1与固定轴3同轴安装,且固定盘1安装在第一台阶柱32上;所述第二台阶柱33与轴承37的内圈相连,所述轴承37的外圈与旋转盘2相连。As shown in Figure 3, the fixed shaft 3 includes a shaft shoulder 31, and four round holes are opened on the end surface of the shaft shoulder 31; corresponding to the hole. The shoulder 31 is connected to the first stepped column 32, the first stepped column 32 is connected to the second stepped column 33, the second stepped column 33 is connected to the third stepped column 34, and the third stepped column 34 Connected with the threaded rod 35, the third step column 34 is provided with a first keyway 36; the fixed plate 1 is installed coaxially with the fixed shaft 3, and the fixed plate 1 is installed on the first stepped column 32; The two-step column 33 is connected with the inner ring of the bearing 37 , and the outer ring of the bearing 37 is connected with the rotating disk 2 .

所述固定盘1侧壁上开设有第一固定定位针孔12,所述固定极板架41下侧壁上开设有第二固定定位针孔13,所述固定盘1通过固定定位针穿过第一固定定位针孔12、第二固定定位针孔13后与固定极板架41相连,所述固定极板架41上粘接有固定极板43;所述旋转盘2侧壁上开设有第一旋转定位针孔25,所述旋转极板架42上侧壁上开设有第二旋转定位针孔26,所述旋转盘2通过旋转定位针穿过第一旋转定位针孔25、第二旋转定位针孔26后与旋转极板架42相连,所述旋转极板架42上粘接有旋转极板44。The side wall of the fixed disk 1 is provided with a first fixed positioning pinhole 12, and the lower side wall of the fixed plate frame 41 is provided with a second fixed positioning pinhole 13, and the fixed disk 1 passes through the fixed positioning needle. After the first fixed positioning pinhole 12 and the second fixed positioning pinhole 13, they are connected to the fixed pole plate frame 41, and the fixed pole plate frame 41 is bonded with a fixed pole plate 43; The first rotation positioning pinhole 25, the second rotation positioning pinhole 26 is opened on the upper side wall of the rotating pole frame 42, and the rotating disk 2 passes through the first rotation positioning pinhole 25 and the second rotation positioning pinhole 25 through the rotation positioning needle. After the pinhole 26 is rotated and positioned, it is connected with the rotating pole plate holder 42 , and the rotating pole plate 44 is bonded to the rotating pole plate holder 42 .

如图11所示,所述连接臂5一端开设有第一轴孔51,所述第一轴孔51内侧壁上开设有第二键槽52,所述第一轴孔51安装固定于第三台阶柱34上,且所述第二键槽52和第一键槽36内安装有键53,所述第一轴孔51上方的螺纹杆35上安装有锁紧螺母55,所述锁紧螺母55与连接臂5抵紧安装;所述连接臂5另一端开设有第二轴孔54。As shown in Figure 11, a first shaft hole 51 is opened at one end of the connecting arm 5, and a second keyway 52 is opened on the inner wall of the first shaft hole 51, and the first shaft hole 51 is installed and fixed on the third step. On the column 34, and the key 53 is installed in the second keyway 52 and the first keyway 36, and a lock nut 55 is installed on the threaded rod 35 above the first shaft hole 51, and the lock nut 55 is connected with the The arm 5 is installed against it; the other end of the connecting arm 5 is provided with a second shaft hole 54 .

如图8所示,所述滑块23上安装有固定导轮轴61,所述固定导轮轴61包括固定导轮轴螺纹杆62,所述固定导轮轴螺纹杆62与固定导轮轴六角柱63相连,所述固定导轮轴六角柱63与第一固定导轮轴光轴64相连,所述第一固定导轮轴光轴64与第二固定导轮轴光轴65相连,所述第二固定导轮轴光轴65上开设有固定导轮轴沟槽66;所述固定导轮轴螺纹杆62与滑块23相连,所述第一固定导轮轴光轴64穿过第二轴孔54后与连接臂5相连,所述第二固定导轮轴光轴65上安装有固定导轮4,所述固定导轮轴沟槽66内安装有固定导轮轴卡簧67,固定导轮轴卡簧67的设置防止固定导轮4脱落。As shown in Figure 8, a fixed guide wheel shaft 61 is installed on the slider 23, the fixed guide wheel shaft 61 includes a fixed guide wheel shaft threaded rod 62, and the fixed guide wheel shaft threaded rod 62 is connected with the fixed guide wheel shaft hexagonal column 63, The hexagonal column 63 of the fixed guide wheel shaft is connected with the optical axis 64 of the first fixed guide wheel shaft, the optical axis 64 of the first fixed guide wheel shaft is connected with the optical axis 65 of the second fixed guide wheel shaft, and the optical axis 65 of the second fixed guide wheel shaft A fixed guide wheel shaft groove 66 is opened on the top; the fixed guide wheel shaft threaded rod 62 is connected with the slider 23, and the first fixed guide wheel shaft optical axis 64 is connected with the connecting arm 5 after passing through the second shaft hole 54. Fixed guide wheel 4 is installed on the second fixed guide wheel shaft optical axis 65, and fixed guide wheel shaft jumper 67 is installed in described fixed guide wheel shaft groove 66, and the setting of fixed guide wheel shaft jumper 67 prevents fixed guide wheel 4 from coming off.

如图9所示,所述旋转盘2上安装有第一旋转导轮轴71,所述第一旋转导轮轴71包括第一旋转导轮轴螺纹杆72,所述第一旋转导轮轴螺纹杆72与第一旋转导轮轴六角柱73相连,所述第一旋转导轮轴六角柱73与第一旋转导轮轴光轴74相连,所述第一旋转导轮轴光轴74上开设有第一旋转导轮轴沟槽75;所述第一旋转导轮轴螺纹杆72与旋转盘2相连,所述第一旋转导轮轴光轴74上安装有第一旋转导轮6,所述第一旋转导轮轴沟槽75内安装有第一旋转导轮轴卡簧76,第一旋转导轮轴卡簧76的设置防止第一旋转导轮6脱落。As shown in Figure 9, a first rotating guide wheel shaft 71 is installed on the rotating disk 2, and the first rotating guide wheel shaft 71 includes a first rotating guide wheel shaft threaded rod 72, and the first rotating guide wheel shaft threaded rod 72 is connected to the first rotating guide wheel shaft threaded rod 72. The first rotating guide wheel shaft hexagonal column 73 is connected, the first rotating guide wheel shaft hexagonal column 73 is connected with the first rotating guide wheel shaft optical axis 74, and the first rotating guide wheel shaft optical axis 74 is provided with a first rotating guide wheel shaft groove Groove 75; the threaded rod 72 of the first rotating guide wheel shaft is connected to the rotating disk 2, the first rotating guide wheel 6 is installed on the optical axis 74 of the first rotating guide wheel shaft, and the groove 75 of the first rotating guide wheel shaft The first rotating guide wheel shaft clip spring 76 is installed, and the setting of the first rotating guide wheel shaft clip spring 76 prevents the first rotating guide wheel 6 from falling off.

如图10所示,所述旋转盘2上安装有第二旋转导轮轴81,所述第二旋转导轮轴81包括第二旋转导轮轴螺纹杆82,所述第二旋转导轮轴螺纹杆82与第二旋转导轮轴六角柱83相连,所述第二旋转导轮轴六角柱83与第二旋转导轮轴光轴84相连,所述第二旋转导轮轴光轴84上开设有第二旋转导轮轴沟槽85;所述第二旋转导轮轴螺纹杆82与旋转盘2相连,所述第二旋转导轮轴光轴84上安装有第二旋转导轮7,所述第二旋转导轮轴沟槽85内安装有第二旋转导轮轴卡簧86,第二旋转导轮轴卡簧86的设置防止第二旋转导轮7脱落。As shown in Figure 10, a second rotating guide wheel shaft 81 is installed on the rotating disk 2, and the second rotating guide wheel shaft 81 includes a second rotating guide wheel shaft threaded rod 82, and the second rotating guide wheel shaft threaded rod 82 is connected to The second rotating guide wheel shaft hexagonal column 83 is connected, the second rotating guide wheel shaft hexagonal column 83 is connected with the second rotating guide wheel shaft optical axis 84, and the second rotating guide wheel shaft optical axis 84 is provided with a second rotating guide wheel shaft groove Groove 85; the threaded rod 82 of the second rotating guide wheel shaft is connected to the rotating disk 2, the second rotating guide wheel 7 is installed on the optical axis 84 of the second rotating guide wheel shaft, and the groove 85 of the second rotating guide wheel shaft A second rotating guide wheel shaft clip 86 is installed, and the setting of the second rotating guide wheel shaft clip 86 prevents the second rotating guide wheel 7 from falling off.

如图14、图15、图16所示,一种电容感应式丝线张力测量装置工作原理:装置完成安装后,将固定极板43上每个极板用导线连接在一起形成感应电容的一极,旋转极板44上的每个极板用导线连接在一起形成感应电容的另一极。初始位置时,固定极板43与旋转极板44位置相同,感应电容的面积最大,电容值也最大。旋转时,固定导轮轴61使滑块23固定不动,弹簧24则一端固定,另一端随着旋转盘2一起转动,从而使弹簧24压缩。将丝线分别绕过固定导轮4、第一旋转导轮6、第二旋转导轮7,则会对旋转组件产生旋转力矩,并驱动其向弹簧24压缩的方向转动,直到与弹簧24压缩力达到平衡。丝线张力越大,产生的旋转力矩越大,则旋转盘2的转动角度就越大。旋转盘2转动带动旋转极板44产生错位,使感应电容的面积减小,电容值降低。如前所诉,丝线张力越大,旋转盘2的转动角度越大,则感应电容的面积越小,电容值变化越大。通过电容测量电路(CV电路)可精确测量电容变化量,从而转换为丝线张力大小。此外,屏蔽壳91与屏蔽盖92将感应电容包围在内,降低外部电磁干扰对感应电容的影响。As shown in Fig. 14, Fig. 15 and Fig. 16, the working principle of a capacitive sensing wire tension measuring device: After the device is installed, connect each pole plate on the fixed pole plate 43 with a wire to form a pole of the inductive capacitance Each pole plate on the rotating pole plate 44 is connected together with a wire to form the other pole of the inductive capacitor. At the initial position, the fixed pole plate 43 is in the same position as the rotating pole plate 44, the area of the inductive capacitor is the largest, and the capacitance value is also the largest. When rotating, the guide wheel shaft 61 is fixed so that the slide block 23 is fixed, and one end of the spring 24 is fixed, and the other end rotates together with the rotating disk 2, so that the spring 24 is compressed. By passing the wire around the fixed guide wheel 4, the first rotating guide wheel 6, and the second rotating guide wheel 7, a rotational torque will be generated on the rotating assembly, and it will be driven to rotate in the direction of compression of the spring 24 until it meets the compression force of the spring 24. Achieve balance. The greater the thread tension, the greater the generated rotational moment, and the greater the rotation angle of the rotating disk 2 . The rotation of the rotating disk 2 drives the rotating plate 44 to generate dislocation, which reduces the area of the inductive capacitor and the capacitance value. As mentioned above, the greater the thread tension is, the greater the rotation angle of the rotating disk 2 is, the smaller the area of the inductive capacitor is, and the greater the change of the capacitance value is. Capacitance measurement circuit (CV circuit) can accurately measure capacitance change, and then convert it into wire tension. In addition, the shielding shell 91 and the shielding cover 92 enclose the sensing capacitor to reduce the influence of external electromagnetic interference on the sensing capacitor.

本实施例的一种电容感应式丝线张力测量装置,将丝线张力转换为感应电容阵列的相对旋转角度,改变感应电容的面积,通过电容测量电路检测电容变化量,从而反应丝线张力的大小。The capacitive sensing wire tension measuring device of this embodiment converts the wire tension into the relative rotation angle of the sensing capacitor array, changes the area of the sensing capacitor, and detects the change in capacitance through a capacitance measuring circuit, thereby reflecting the magnitude of the wire tension.

Claims (8)

1. A capacitive sensing wire tension measurement device, characterized in that: the device comprises a fixed disc (1), a rotating disc (2) and a fixed shaft (3), wherein the fixed disc (1) is connected with the rotating disc (2) through the fixed shaft (3); the fixed disc (1) is provided with more than 1 first coaxial annular grooves (11), the lower surface of the rotating disc (2) is provided with more than 1 second coaxial annular grooves (21), the first coaxial annular grooves (11) and the second coaxial annular grooves (21) are respectively provided with a fixed polar plate frame (41) and a rotating polar plate frame (42), the fixed polar plate frame (41) is arranged at intervals with the rotating polar plate frame (42), the fixed polar plate frame (41) is connected with the fixed polar plate (43), the rotating polar plate frame (42) is connected with the rotating polar plate (44), and the fixed polar plate (43) and the rotating polar plate (44) form a polar plate pair with a fixed gap; an arc-shaped groove (22) is formed in the upper surface of the rotary disk (2), a sliding block (23) and a spring (24) are respectively arranged in the arc-shaped groove (22), one end of the spring (24) is connected with the sliding block (23), and the other end of the spring (24) is connected with the inner side wall of the arc-shaped groove (22) of the rotary disk (2); the fixed guide wheel (4) is mounted on the sliding block (23), the fixed guide wheel (4) is fixedly connected with the fixed shaft (3) through the connecting arm (5), and the first rotary guide wheel (6) and the second rotary guide wheel (7) are respectively mounted on the rotary disk (2);
the fixed shaft (3) comprises a shaft shoulder (31), the shaft shoulder (31) is connected with a first step column (32), the first step column (32) is connected with a second step column (33), the second step column (33) is connected with a third step column (34), the third step column (34) is connected with a threaded rod (35), and a first key groove (36) is formed in the third step column (34); the fixed disc (1) and the fixed shaft (3) are coaxially arranged, and the fixed disc (1) is arranged on the first step column (32); the second step column (33) is connected with the inner ring of the bearing (37), and the outer ring of the bearing (37) is connected with the rotating disc (2); a first fixed positioning pinhole (12) is formed in the side wall of the fixed disc (1), a second fixed positioning pinhole (13) is formed in the lower side wall of the fixed polar plate frame (41), the fixed disc (1) passes through the first fixed positioning pinhole (12) and the second fixed positioning pinhole (13) through fixed positioning needles and then is connected with the fixed polar plate frame (41), and a fixed polar plate (43) is adhered to the fixed polar plate frame (41); the rotary plate comprises a rotary plate frame (42), and is characterized in that a first rotary positioning pinhole (25) is formed in the side wall of the rotary plate frame (2), a second rotary positioning pinhole (26) is formed in the upper side wall of the rotary plate frame (42), the rotary plate (2) passes through the first rotary positioning pinhole (25) and the second rotary positioning pinhole (26) through rotary positioning needles and then is connected with the rotary plate frame (42), and a rotary plate (44) is bonded on the rotary plate frame (42).
2. A capacitive sensing wire tension measuring device as defined in claim 1, wherein: an included angle between a connecting line between the first rotary guide wheel (6) and the fixed shaft (3) and a connecting line between the second rotary guide wheel (7) and the fixed shaft (3) is 90 degrees.
3. A capacitive sensing wire tension measuring device as defined in claim 2, wherein: the arc-shaped groove (22) is a quarter ring, and the guide wheel axial leads of the first rotary guide wheel (6) and the second rotary guide wheel (7) and the arc-shaped groove (22) are positioned on the same ring.
4. A capacitive sensing wire tension measuring device as defined in claim 1, wherein: the shielding cover is characterized in that a shielding shell (91) is arranged outside the fixed disc (1), a shielding cover (92) is arranged outside the rotating disc (2), the shielding shell (91) is connected with the shielding cover (92), and an arc-shaped hole (93) is formed in the shielding cover (92).
5. A capacitive sensing wire tension measuring device as defined in claim 1, wherein: a first shaft hole (51) is formed in one end of the connecting arm (5), a second key groove (52) is formed in the inner side wall of the first shaft hole (51), the first shaft hole (51) is fixedly arranged on the third step column (34), keys (53) are arranged in the second key groove (52) and the first key groove (36), a locking nut (55) is arranged on a threaded rod (35) above the first shaft hole (51), and the locking nut (55) is tightly abutted to the connecting arm (5); the other end of the connecting arm (5) is provided with a second shaft hole (54).
6. A capacitive sensing wire tension measuring device as defined in claim 1, wherein: the fixed guide wheel shaft (61) is arranged on the sliding block (23), the fixed guide wheel shaft (61) comprises a fixed guide wheel shaft threaded rod (62), the fixed guide wheel shaft threaded rod (62) is connected with a fixed guide wheel shaft hexagonal column (63), the fixed guide wheel shaft hexagonal column (63) is connected with a first fixed guide wheel shaft optical axis (64), the first fixed guide wheel shaft optical axis (64) is connected with a second fixed guide wheel shaft optical axis (65), and a fixed guide wheel shaft groove (66) is formed in the second fixed guide wheel shaft optical axis (65); the fixed guide wheel shaft threaded rod (62) is connected with the sliding block (23), the first fixed guide wheel shaft optical axis (64) passes through the second shaft hole (54) and then is connected with the connecting arm (5), the fixed guide wheel (4) is installed on the second fixed guide wheel shaft optical axis (65), and the fixed guide wheel shaft clamp spring (67) is installed in the fixed guide wheel shaft groove (66).
7. A capacitive sensing wire tension measuring device as defined in claim 1, wherein: the rotary disc (2) is provided with a first rotary guide wheel shaft (71), the first rotary guide wheel shaft (71) comprises a first rotary guide wheel shaft threaded rod (72), the first rotary guide wheel shaft threaded rod (72) is connected with a first rotary guide wheel shaft hexagonal column (73), the first rotary guide wheel shaft hexagonal column (73) is connected with a first rotary guide wheel shaft optical axis (74), and a first rotary guide wheel shaft groove (75) is formed in the first rotary guide wheel shaft optical axis (74); the first rotating guide wheel shaft threaded rod (72) is connected with the rotating disc (2), a first rotating guide wheel (6) is installed on the first rotating guide wheel shaft optical axis (74), and a first rotating guide wheel shaft clamp spring (76) is installed in the first rotating guide wheel shaft groove (75).
8. A capacitive sensing wire tension measuring device as defined in claim 1, wherein: the rotary disc (2) is provided with a second rotary guide wheel shaft (81), the second rotary guide wheel shaft (81) comprises a second rotary guide wheel shaft threaded rod (82), the second rotary guide wheel shaft threaded rod (82) is connected with a second rotary guide wheel shaft hexagonal column (83), the second rotary guide wheel shaft hexagonal column (83) is connected with a second rotary guide wheel shaft optical axis (84), and a second rotary guide wheel shaft groove (85) is formed in the second rotary guide wheel shaft optical axis (84); the second rotary guide wheel shaft threaded rod (82) is connected with the rotary disc (2), a second rotary guide wheel (7) is installed on the second rotary guide wheel shaft optical axis (84), and a second rotary guide wheel shaft clamp spring (86) is installed in the second rotary guide wheel shaft groove (85).
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