CN107314013B - Front gear accessory installation tool - Google Patents
Front gear accessory installation tool Download PDFInfo
- Publication number
- CN107314013B CN107314013B CN201710085481.4A CN201710085481A CN107314013B CN 107314013 B CN107314013 B CN 107314013B CN 201710085481 A CN201710085481 A CN 201710085481A CN 107314013 B CN107314013 B CN 107314013B
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- China
- Prior art keywords
- glass
- sliding table
- workbench
- accessory
- pneumatic
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- 238000009434 installation Methods 0.000 title claims abstract description 16
- 239000011521 glass Substances 0.000 claims abstract description 82
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 238000001179 sorption measurement Methods 0.000 claims abstract description 7
- 241000252254 Catostomidae Species 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000005056 compaction Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention discloses a front gear accessory installation tool, which comprises a workbench (1), a glass supporting device, a fixed limiting device, a movable limiting device, a glass adsorption device, a glass accessory fixing device and a heating device, and has the advantages that: the original two-time installation is combined into one-time installation, the automatic integrated installation is adopted, and a heating and preheating device is adopted, so that the bonding efficiency is improved; the function of improving the photography to compensate the position is added, and the manual operation process is avoided.
Description
Technical Field
The invention relates to the field of glass accessory installation, in particular to a front gear accessory installation tool.
Background
At present, the installation of the existing glass nail column and the base is generally carried out by adopting two parts, and manual installation is adopted, so that the connection mode has lower efficiency, and the requirement of high-efficiency production at present can not be met.
Disclosure of Invention
The invention aims to provide a front rail accessory mounting tool aiming at the defects that the existing installation of a nail column and a base of glass is generally carried out by two parts, the connection mode has lower efficiency and cannot meet the requirement of high-efficiency production at present.
The invention comprises a workbench, a glass supporting device, a fixed limiting device, a movable limiting device, a glass adsorption device, a glass accessory fixing device and a heating device, wherein the glass accessory fixing device comprises a cross electric sliding table, an A lifting cylinder, a lifting sliding table and an accessory fixing plate, the workbench is provided with a groove, the cross electric sliding table is arranged in the groove of the workbench, the lifting sliding table and the A lifting cylinder are arranged on a sliding block of the cross electric sliding table, the accessory fixing plate is provided with a group of bosses, the vacuum chambers are respectively arranged in the group of bosses, the vacuum chambers are provided with a negative pressure pumping port, one of the group of bosses on the accessory fixing plate is provided with a base-like fixing groove, the other bosses of the group of bosses on the accessory fixing plate are provided with nail-like column-shaped fixing grooves, the nail-like column-like fixing grooves and the base-like fixing grooves are respectively provided with holes communicated with the vacuum chambers, the accessory fixing plate is respectively arranged on the sliding block of the lifting sliding table and the power output shaft of the A lifting cylinder, the heating device comprises a pneumatic sliding table, a B lifting cylinder, a high-frequency heater, a high-frequency heating pipe extending from the high-frequency heater, a binding compacting plate mounting seat and a pair of binding compacting plates, the pneumatic sliding table is arranged on a workbench, the B lifting cylinder is arranged on a sliding block of the pneumatic sliding table, the binding compacting plate mounting seat is arranged on a power output shaft of the B lifting cylinder, the pair of binding compacting plates are arranged at the end part of the binding compacting plate mounting seat, the high-frequency heater is arranged on the pair of binding compacting plates, the high-frequency heating pipe extending from the high-frequency heater is positioned between the pair of binding compacting plates, the glass supporting device comprises at least four supporting columns, the at least four supporting columns are arranged on the workbench through the supporting column mounting seats, the fixed limiting device comprises at least three glass limiting columns, the at least three glass limiting columns are arranged on the workbench through the mounting seats, and the movable limiting device comprises at least three movable limiting columns and at least three pneumatic sliding tables, the at least three movable limiting columns are installed on the sliding blocks of the at least three pneumatic sliding tables, the at least three pneumatic sliding tables are installed on the workbench, the glass adsorption device comprises at least four glass suckers, and the at least four glass suckers are installed on the workbench through the installation seat.
The vision system comprises a vision camera and a PLC (programmable logic controller), the vision camera is positioned above the glass printing mark, and the signal output end of the vision camera is in signal connection with the model input end of the PLC through an analog quantity signal output module.
And the signal output end of the PLC is in signal connection with the signal input end of the cross electric sliding table servo motor through a relay.
It also has lighting device, and lighting device includes the lamp plate and is used for driving the pneumatic slip table of lamp plate back-and-forth movement, and pneumatic slip table installs on the workstation, is provided with the lamp in the lamp plate, and the lamp plate is installed on the slider of pneumatic slip table.
And a rubber layer is arranged on the contact surface of the bonding compaction plate and the glass.
The PLC is a display screen based PLC system.
The high-frequency heater is a temperature-adjustable high-frequency heater.
And a gasket for changing the horizontal position of the glass limiting column is arranged between the glass limiting column and the mounting seat.
The lifting sliding table and the A lifting air cylinder are arranged on a sliding block of the cross electric sliding table through an electric control rotating table.
The invention has the advantages that: the original two-time installation is combined into one-time installation, the automatic integrated installation is adopted, and a heating and preheating device is adopted, so that the bonding efficiency is improved; the function of improving the photography to compensate the position is added, and the manual operation process is avoided.
Description of the drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a partially enlarged view schematically showing the structure of fig. 1.
Detailed Description
As shown in figures 1 and 2, the invention comprises a workbench 1, a glass supporting device, a fixed limiting device, a movable limiting device, a glass adsorption device, a glass accessory fixing device and a heating device, wherein the glass accessory fixing device comprises a cross electric sliding table 2, an A lifting cylinder, a lifting sliding table 4 and an accessory fixing plate 5, a groove is formed on the workbench 1, the cross electric sliding table 2 is arranged in the groove of the workbench 1, the lifting sliding table 4 and the A lifting cylinder are arranged on a sliding block of the cross electric sliding table 2, a group of bosses are arranged on the accessory fixing plate 5, vacuum chambers are respectively arranged in the group of bosses, a negative pressure extraction opening is formed on the vacuum chamber, a base-like fixing groove 52 is formed on one of the group of bosses on the accessory fixing plate 5, nail-like column-shaped fixing grooves 51 are formed on the other bosses on the group of bosses on the accessory fixing plate 5, holes communicated with the vacuum chambers are respectively formed on the nail-like column-shaped fixing grooves 51 and the base-like fixing grooves 52, the accessory fixing plate 5 is respectively arranged on a sliding block of the lifting sliding table 4 and a power output shaft of the lifting cylinder A, the heating device comprises a pneumatic sliding table 6, a lifting cylinder B, a high-frequency heater 8, a high-frequency heating pipe 9 extended from the high-frequency heater, a binding compacting plate mounting seat 10 and a pair of binding compacting plates 11, the pneumatic sliding table 6 is arranged on the workbench 1, the lifting cylinder B is arranged on the sliding block of the pneumatic sliding table 6, the binding compacting plate mounting seat 10 is arranged on the power output shaft of the lifting cylinder B, the pair of binding compacting plates 11 are arranged at the end parts of the binding compacting plate mounting seat 10, the high-frequency heater 8 is arranged on the pair of binding compacting plates 11, the high-frequency heating pipe 9 extended from the high-frequency heater is positioned between the pair of binding compacting plates 11, the glass supporting device comprises at least four supporting columns 12, the at least four supporting columns 12 are arranged on the workbench 1 through the supporting column mounting seats, fixed stop device includes the spacing post of at least three glass 13, and the spacing post of at least three glass 13 is installed on workstation 1 through the mount pad, and activity stop device includes the spacing post of at least three activity 14 and at least three pneumatic slip table, and the spacing post of at least three activity 14 is installed on the slider of at least three pneumatic slip table, and at least three pneumatic slip table is installed on workstation 1, and glass adsorption equipment includes four at least glass sucking discs 15, and four at least glass sucking discs 15 pass through the mount pad and install on workstation 1.
The vision system comprises a vision camera and a PLC (programmable logic controller), the vision camera is positioned above the glass printing mark, and the signal output end of the vision camera is in signal connection with the model input end of the PLC through an analog quantity signal output module.
The signal output end of the PLC controller is in signal connection with the signal input end of the cross electric sliding table 2 servo motor through a relay.
It also has lighting device, and lighting device includes lamp plate 18 and the pneumatic slip table that is used for driving 18 back-and-forth movements of lamp plate, and pneumatic slip table installs on workstation 1, is provided with the lamp in the lamp plate 18, and lamp plate 18 installs on the slider of pneumatic slip table.
The contact surface of the bonding compaction plate 11 and the glass is provided with a rubber layer.
The PLC is a display screen based PLC system.
The high-frequency heater 8 is a temperature-adjustable high-frequency heater 8.
And a gasket for changing the horizontal position of the glass limiting column 13 is arranged between the glass limiting column 13 and the mounting seat.
The lifting sliding table 4 and the A lifting air cylinder are arranged on the sliding block of the cross electric sliding table 2 through an electric control rotating table which is mainly used for adjusting the Z-axis angle, so that the accessory angle on the accessory fixing plate 5 is adjusted, the accessory angle is compensated for glass, and dislocation is prevented.
Example 1:
1. manually embedding accessories: manually placing a group of nail columns and a base on the nail column imitating fixing grooves 51 and the base imitating fixing grooves 52, and adsorbing the nail columns and the base in the grooves through holes in the nail column imitating fixing grooves 51 and the base imitating fixing grooves 52 in a vacuumizing mode;
2. manual loading: manually placing glass on at least four support posts 12;
3. glass centering, positioning and clamping: during placement, two sides of the glass are abutted against the glass limiting columns of the fixed limiting device, then the cylinders of the at least three pneumatic sliding tables are started to drive the at least three movable limiting columns 14 to move forwards, the other two sides of the glass are clamped, and at this time, the glass positioning is finished;
4. adsorbing the glass by a sucker: the glass is adsorbed by at least four glass suckers 15;
5. the lighting device moves forwards until the position below the glass printing mark and between a group of bosses (the printing mark is used as a reference, the glass printing mark is illuminated by a lamp in the lamp panel 18, and the vision camera is convenient to image), the vision camera images the glass printing mark in real time through a PLC (programmable logic controller), the glass printing mark is displayed on a display screen, the cross electric sliding table 2 is manually adjusted according to the position displayed on the display screen, the positions of a group of nail posts and a base are adjusted, and the lighting device returns after the adjustment is finished;
6. the bonding and compacting mechanism and the high-frequency heater 8 are moved to the set position: starting the pneumatic sliding table 6, wherein the pneumatic sliding table 6 drives the high-frequency heater 8, the high-frequency heating pipe 9 and the pair of bonding compaction plates 11 to move forwards until the high-frequency heating pipe 9 is positioned above the base;
7. bonding: and (2) the lifting cylinder A contracts to enable the pair of bonding compaction plates 11 to be pressed on the glass, the high-frequency heating pipe 9 is positioned above the base and the glass, the high-frequency heating pipe 9 heats the glass, the base starts to be bonded with the glass at the moment, the process is completed after bonding is completed, and all cylinders and the sliding table return.
Example 2:
1. manually embedding accessories: manually placing a group of nail columns and a base on the nail column imitating fixing grooves 51 and the base imitating fixing grooves 52, and adsorbing the nail columns and the base in the grooves through holes in the nail column imitating fixing grooves 51 and the base imitating fixing grooves 52 in a vacuumizing mode;
2. manual loading: manually placing glass on at least four support posts 12;
3. glass centering, positioning and clamping: during placement, two sides of the glass are abutted against the glass limiting columns of the fixed limiting device, then the cylinders of the at least three pneumatic sliding tables are started to drive the at least three movable limiting columns 14 to move forwards, the other two sides of the glass are clamped, and at this time, the glass positioning is finished;
4. the sucker adsorbs the glass: the glass is adsorbed by at least four glass suckers 15;
5. the lighting device moves forwards until the position below the glass printing mark and between a group of bosses (the printing mark is used as a reference, the glass printing mark is illuminated by a lamp in the lamp panel 18, and the vision camera is convenient to image), the vision camera images the glass printing mark in real time through the PLC and displays the image on the display screen, then the PLC controller adjusts the corresponding position of the cross electric sliding table 2 by controlling a servo motor of the cross electric sliding table 2 so as to calibrate the alignment of a group of nail posts and a base, and after the adjustment is finished, the lighting device returns;
6. the bonding and compacting mechanism and the high-frequency heater 8 are moved to the set position: starting the pneumatic sliding table 6, wherein the pneumatic sliding table 6 drives the high-frequency heater 8, the high-frequency heating pipe 9 and the pair of bonding compaction plates 11 to move forwards until the high-frequency heating pipe 9 is positioned above the base;
7. bonding: and (B) the lifting cylinder is contracted to press the pair of bonding compaction plates 11 on the glass, the high-frequency heating pipe 9 is positioned above the base and the glass, the high-frequency heating pipe 9 heats the glass, the base and the glass begin to be bonded at the moment, and the process is finished after bonding is finished.
Claims (6)
1. A front gear accessory installation tool is characterized by comprising a workbench (1), a glass supporting device, a fixed limiting device, a movable limiting device, a glass adsorption device, a glass accessory fixing device and a heating device, wherein the glass accessory fixing device comprises a cross electric sliding table (2), an A lifting cylinder, a lifting sliding table (4) and an accessory fixing plate (5), a groove is formed in the workbench (1), the cross electric sliding table (2) is installed in the groove of the workbench (1), the lifting sliding table (4) and the A lifting cylinder are installed on a sliding block of the cross electric sliding table (2), a group of bosses are arranged on the accessory fixing plate (5), a vacuum cavity is respectively formed in the group of bosses, a negative pressure pumping port is formed in the vacuum cavity, a base-shaped fixing groove (52) is formed in one of the group of bosses on the accessory fixing plate (5), nail-shaped fixing grooves (51) are formed in the other bosses of the group of bosses on the accessory fixing plate (5), the nail-imitating column-shaped fixing groove (51) and the base-imitating base-shaped fixing groove (52) are respectively provided with a hole communicated with the vacuum chamber, the accessory fixing plate (5) is respectively arranged on a sliding block of the lifting sliding table (4) and a power output shaft of the lifting cylinder A, the heating device comprises a pneumatic sliding table (6), a lifting cylinder B, a high-frequency heater (8), a high-frequency heating pipe (9) extended from the high-frequency heater, a binding compacting plate mounting seat (10) and a pair of binding compacting plates (11), the pneumatic sliding table (6) is arranged on the workbench (1), the lifting cylinder B is arranged on the sliding block of the pneumatic sliding table (6), the binding compacting plate mounting seat (10) is arranged on the power output shaft of the lifting cylinder B, the pair of binding compacting plates (11) are arranged at the end part of the binding compacting plate mounting seat (10), the high-frequency heater (8) is arranged on the pair of binding compacting plates (11), and a high-frequency heating pipe (9) extended from the high-frequency heater is positioned between a pair of bonding compacting plates (11), the glass supporting device comprises at least four supporting columns (12), the at least four supporting columns (12) are arranged on the workbench (1) through supporting column mounting seats, the fixed limiting device comprises at least three glass limiting columns (13), the at least three glass limiting columns (13) are arranged on the workbench (1) through mounting seats, the movable limiting device comprises at least three movable limiting columns (14) and at least three pneumatic sliding tables, the at least three movable limiting columns (14) are arranged on sliding blocks of the at least three pneumatic sliding tables, the at least three pneumatic sliding tables are arranged on the workbench (1), the glass adsorption device comprises at least four glass suckers (15), the at least four glass suckers (15) are arranged on the workbench (1) through mounting seats,
the lighting device comprises a lamp panel (18) and a pneumatic sliding table for driving the lamp panel (18) to move back and forth, the pneumatic sliding table is installed on the workbench (1), a lamp is arranged in the lamp panel (18), and the lamp panel (18) is installed on a sliding block of the pneumatic sliding table; a gasket for changing the horizontal position of the glass limiting column (13) is arranged between the glass limiting column (13) and the mounting seat; the lifting sliding table (4) and the A lifting cylinder are arranged on a sliding block of the cross electric sliding table (2) through an electric control rotating table.
2. The front gear accessory mounting tool according to claim 1, wherein the vision system comprises a vision camera and a PLC (programmable logic controller), the vision camera is positioned above the glass printing mark, and a signal output end of the vision camera is in signal connection with a signal input end of the PLC through an analog quantity signal output module.
3. The front gear accessory mounting tool according to claim 2, wherein a signal output end of the PLC is in signal connection with a signal input end of a servo motor of the cross electric sliding table (2) through a relay.
4. The front rail accessory mounting tool according to claim 1, wherein a rubber layer is arranged on a contact surface of the bonding compacting plate (11) and the glass.
5. The front end accessory mounting tool of claim 2 or 3, wherein the PLC is a display screen based PLC system.
6. The front rail attachment mounting tool according to claim 1, wherein the high-frequency heater (8) is a temperature-adjustable high-frequency heater (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710085481.4A CN107314013B (en) | 2017-02-17 | 2017-02-17 | Front gear accessory installation tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710085481.4A CN107314013B (en) | 2017-02-17 | 2017-02-17 | Front gear accessory installation tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107314013A CN107314013A (en) | 2017-11-03 |
| CN107314013B true CN107314013B (en) | 2022-09-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710085481.4A Active CN107314013B (en) | 2017-02-17 | 2017-02-17 | Front gear accessory installation tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107314013B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108825610B (en) * | 2018-08-08 | 2024-01-26 | 福耀集团（沈阳）汽车玻璃有限公司 | Glass base positioning and bonding equipment |
| CN109333436A (en) * | 2018-11-22 | 2019-02-15 | 福耀集团（上海）汽车玻璃有限公司 | A kind of glass multi-function metal nail mounting device |
| CN110125844A (en) * | 2019-06-18 | 2019-08-16 | 信义汽车部件（芜湖）有限公司 | Glass accessory mounting device |
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|---|---|---|---|---|
| JPH10232192A (en) * | 1996-12-18 | 1998-09-02 | Chiyoda Manufacturing Co Ltd | Method and device for attaching cover glass of microscope sample |
| CN202359023U (en) * | 2011-12-13 | 2012-08-01 | 福耀玻璃工业集团股份有限公司 | Device for installing automobile glass spike |
| CN102829049A (en) * | 2012-04-02 | 2012-12-19 | 福耀玻璃(湖北)有限公司 | Automatic adhering device for front windshield accessory |
| CN102922658A (en) * | 2012-09-28 | 2013-02-13 | 福耀玻璃工业集团股份有限公司 | Method and device for bonding stud onto glass |
| CN203604382U (en) * | 2013-08-22 | 2014-05-21 | 天津敏驰汽车部品有限公司 | Automatic splicing machine for nail columns |
| CN104948550A (en) * | 2015-07-03 | 2015-09-30 | 福耀集团（上海）汽车玻璃有限公司 | Multi-accessory high-precision automatic positioning and adhering equipment |
| CN206478075U (en) * | 2017-02-17 | 2017-09-08 | 福耀集团（沈阳）汽车玻璃有限公司 | A kind of preceding shelves annex mounting tool |
-
2017
- 2017-02-17 CN CN201710085481.4A patent/CN107314013B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10232192A (en) * | 1996-12-18 | 1998-09-02 | Chiyoda Manufacturing Co Ltd | Method and device for attaching cover glass of microscope sample |
| CN202359023U (en) * | 2011-12-13 | 2012-08-01 | 福耀玻璃工业集团股份有限公司 | Device for installing automobile glass spike |
| CN102829049A (en) * | 2012-04-02 | 2012-12-19 | 福耀玻璃(湖北)有限公司 | Automatic adhering device for front windshield accessory |
| CN102922658A (en) * | 2012-09-28 | 2013-02-13 | 福耀玻璃工业集团股份有限公司 | Method and device for bonding stud onto glass |
| CN203604382U (en) * | 2013-08-22 | 2014-05-21 | 天津敏驰汽车部品有限公司 | Automatic splicing machine for nail columns |
| CN104948550A (en) * | 2015-07-03 | 2015-09-30 | 福耀集团（上海）汽车玻璃有限公司 | Multi-accessory high-precision automatic positioning and adhering equipment |
| CN206478075U (en) * | 2017-02-17 | 2017-09-08 | 福耀集团（沈阳）汽车玻璃有限公司 | A kind of preceding shelves annex mounting tool |
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| Publication number | Publication date |
|---|---|
| CN107314013A (en) | 2017-11-03 |
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