CN107297296B - Automatic coating shielding equipment, automatic coating system and automatic coating method - Google Patents

Automatic coating shielding equipment, automatic coating system and automatic coating method Download PDF

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Publication number
CN107297296B
CN107297296B CN201710681450.5A CN201710681450A CN107297296B CN 107297296 B CN107297296 B CN 107297296B CN 201710681450 A CN201710681450 A CN 201710681450A CN 107297296 B CN107297296 B CN 107297296B
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China
Prior art keywords
shielding
automatic
product
coated
automatic coating
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CN107297296A (en
Inventor
侯海鹏
罗富立
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Zhuhai Sunway Injection Mold Co ltd
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Zhuhai Sunway Injection Mold Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Spray Control Apparatus (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention provides automatic coating shielding equipment which comprises a positioning device, a shielding device and a driving device, wherein the positioning device is used for placing a product to be coated, and the driving device drives the shielding device to move towards the positioning device. The invention also provides an automatic coating system with the automatic coating shielding equipment and an automatic coating method of the coating system. The shielding device is driven by the driving device to shield the product to be coated, so that automatic high-precision shielding of a non-coating area of the product to be coated is realized, the coating precision is ensured, and the coating quality of the product is improved.

Description

Automatic coating shielding equipment, automatic coating system and automatic coating method
Technical Field
The invention relates to the field of coating equipment, in particular to automatic coating shielding equipment, an automatic coating system and an automatic coating method.
Background
For products with a boundary between the painted area and the non-painted area in the groove, the requirement for masking is very high because the transition surface is very small and hard. The existing shielding mode is to paste gummed paper in the groove and then fill the product to be coated into the plastic jig for shielding, so that the process is complicated, the cost is high, the paint consumption is large, and the environmental pollution is large. In addition, the plastic shielding jig is easy to shrink and deform after being used for many times, and the shielding effect is deteriorated, so that the coating precision is reduced, and the coating quality is deteriorated.
Disclosure of Invention
The invention mainly aims to provide automatic coating shielding equipment which improves the coating precision and the utilization rate of raw materials of products and simultaneously realizes full automation.
Another object of the present invention is to provide an automatic painting system having the above automatic painting mask apparatus.
Still another object of the present invention is to provide an automatic coating method of the above automatic coating system.
In order to achieve the above-mentioned main object, the present invention provides an automatic coating shielding apparatus, which includes a positioning device, a shielding device and a driving device, wherein the positioning device is used for placing a product to be coated, and the driving device drives the shielding device to move towards the positioning device.
According to the scheme, the driving device drives the shielding device to shield the product to be coated, so that automatic high-precision shielding of a non-coating area of the product to be coated is realized, the coating precision is ensured, and the coating quality of the product is improved.
Preferably, the shielding device comprises a plurality of shielding members, the shielding members are respectively positioned at two sides of the positioning device, the driving device is a double-acting cylinder, and the double-acting cylinder can simultaneously control the movement of the two shielding members.
Therefore, the double-acting cylinder has a simple structure and can simultaneously control the shielding parts on two sides of the positioning device to move.
The further scheme is that the double-acting cylinder is a mechanical contact type rodless cylinder which comprises a cylinder body and two sliding blocks, the two sliding blocks are respectively positioned on two sides of the positioning device, a guide rail is arranged on the cylinder body and extends in the length direction of the cylinder body, the sliding blocks can reciprocate in the horizontal direction along the guide rail, and the sliding blocks are fixedly connected with the shielding piece.
Therefore, compared with the common cylinder, the mechanical contact type rodless cylinder has the advantages of saving installation space, no need of an anti-rotation mechanism, high speed, and capability of improving the working efficiency of automatic coating shielding equipment and achieving the purpose of efficient spraying.
Still further scheme is, drive arrangement passes through connecting piece and shield fixed connection, and the shield includes clamping part and the fixed part that is located the clamping part tip, sets up the mounting groove that extends on vertical direction on the fixed part, be provided with on the roof of connecting piece with mounting groove assorted arch, the arch inserts to fix the shield on the connecting piece in the mounting groove.
Therefore, the sliding direction of the sliding block is perpendicular to the inserting direction of the protrusion into the mounting groove, and the situation that personnel are injured due to the fact that the shielding device falls off from the connecting piece in the process that the rotating mechanism drives the positioning device and the shielding device to rotate can be prevented.
Preferably, the automatic painting and shielding device further comprises a rotating mechanism, the rotating mechanism is arranged below the driving device and can rotate around a rotating axis, the positioning device and the driving device are fixed on the rotating mechanism, and the positioning device rotates around the rotating axis.
Therefore, the rotating mechanism drives the positioning device and the shielding device to rotate, so that each position of the outer surface of the end part of the product can face the nozzle in the rotating process, the spraying of the product is more uniform in the spraying process, and the position of missed spraying cannot occur.
The further scheme is that the rotating mechanism comprises a central rotating shaft, the central rotating shaft is provided with a vent hole in a penetrating mode along the axial direction, and the vent hole is communicated with the mechanical contact type rodless cylinder through a conversion joint.
Therefore, the air vent can prevent the air pipe from winding in the rotation process of the mechanical contact type rodless cylinder.
The further scheme is that the automatic coating shielding equipment further comprises a pneumatic motor, and the pneumatic motor is connected with the rotating mechanism through a transmission belt.
It can be seen that the pneumatic motor provides the driving force for the rotation of the rotary mechanism.
In order to achieve the other purpose, the invention provides an automatic coating system, which comprises a workbench, an automatic spray gun and an automatic coating shielding device, wherein the automatic spray gun is positioned above the positioning device, and the automatic coating shielding device adopts the automatic coating shielding device.
It can be seen by above-mentioned scheme that drive arrangement drive shielding device treats that the application product carries out the high accuracy and shields to guarantee the application precision, improve product application quality, rotary mechanism drives positioner and shielding device in addition and rotates, makes every position of product tip surface all can face the spout at the rotation in-process, thereby makes the product more even of spraying in the spraying process, the place that can not appear leaking and spout. Compared with the prior art, the coating process is less, the paint consumption is less, the utilization rate of raw materials can be improved, and the environmental pollution is reduced.
In order to achieve the above-mentioned another object, the present invention provides an automatic coating method for an automatic coating system, the automatic coating system employs the above-mentioned automatic coating system, and the automatic coating method includes the following steps: placing a product to be coated on a positioning device; the driving device drives the shielding device to move towards the shielding area of the product to be coated, and the shielding device is abutted against the product to be coated and shields the shielding area of the product to be coated; the automatic spray gun sprays towards the coating area of the product to be coated; the drive device drives the shielding device to move back to the coated product.
According to the scheme, the driving device drives the shielding device to shield the product to be coated in a high-precision manner, so that the coating precision is ensured, the coating quality of the product is improved, the automatic coating method disclosed by the invention is less in coating process, less in paint consumption, capable of improving the utilization rate of raw materials and reducing the environmental pollution.
In order to achieve the above another object, the present invention further provides an automatic coating method of an automatic coating system, wherein the automatic coating system adopts the above automatic coating system, and the automatic coating method comprises the following steps: placing a product to be coated on a positioning device; the driving device drives the shielding device to move towards the shielding area of the product to be coated, and the shielding device is abutted against the product to be coated and shields the shielding area of the product to be coated; the automatic spray gun sprays towards the coating area of the product to be coated, and the rotating mechanism drives the product to be coated to rotate; the drive device drives the shielding device to move back to the coated product.
According to the scheme, after the driving device drives the shielding device to shield the product to be coated in a high-precision mode, the rotating mechanism drives the product to be coated to rotate, so that each position of a coating area of the product to be coated can face the nozzle in the rotating process, the product to be coated is more uniform in spraying in the spraying process, and the spray missing place cannot occur.
Drawings
Fig. 1 is a perspective view of an embodiment of an automatic coating system of the present invention.
Fig. 2 is a cross-sectional view of an embodiment of the automatic coating system of the present invention.
Fig. 3 is a schematic structural diagram of a product to be painted in an embodiment of the automatic painting system of the present invention.
Fig. 4 is a schematic structural view of an embodiment of the automatic painting mask apparatus of the present invention.
Fig. 5 is an exploded view of the positioning device, the shielding device and the driving device in the embodiment of the automatic coating shielding device of the invention.
Fig. 6 is a sectional view of a positioning device, a shielding device and a driving device in an embodiment of the automatic painting shielding apparatus of the present invention.
Fig. 7 is a view of the driving device of the automatic painting mask apparatus according to the embodiment of the present invention after partially hiding the structure.
The invention is further explained with reference to the drawings and the embodiments.
Detailed Description
Referring to fig. 1 and 2, the automatic coating system of the present embodiment includes a workbench 4, an automatic spray gun 1, an automatic coating shielding device 2, and a control electrical cabinet 3, where the automatic spray gun 1 is located above the workbench 4, the automatic spray gun 1 includes a nozzle 11 and two control air pipes 12 and 13, and the control electrical cabinet 3 includes a controller, an electromagnetic valve, a time delay unit, and the like. Referring to fig. 3, the product 10 to be painted is generally cylindrical and has a groove 100 in a side wall thereof, and a boundary 103 between a painting area 101 and a masking area 102 is in the groove 100. The blocked area 102 is an uncoated area of the product 10 to be coated.
Referring to fig. 4, the automatic painting mask apparatus 2 includes a rotation mechanism 5, a positioning device 6, a mask device 7, a driving device for controlling the opening and closing of the mask device 7, and a pneumatic motor 9 for providing a rotational driving force, wherein the pneumatic motor 9 is installed below the worktable 4 and connected to the rotation mechanism 5 through a transmission belt 91, and two control air pipes 93 and 94 are connected to the pneumatic motor 9. The rotating mechanism 5 is arranged on the workbench 4 and positioned below the driving device, the rotating mechanism can rotate around a rotating axis 51 of the rotating mechanism, the positioning device 6 is fixed on the driving device and used for placing a product 10 to be coated, the positioning device 6 rotates around the rotating axis 51, the automatic spray gun 1 is positioned above the positioning device 6, and a nozzle 11 of the automatic spray gun 1 is arranged opposite to one end part of the peripheral wall of the positioning device 6, so that when the rotating mechanism 5, the positioning device 6 and the shielding device 7 rotate, each position of a coating area 101 of the product 10 to be coated can face the nozzle 11 in the rotating process, and the coating area 101 of the product 10 to be coated is coated more uniformly without spray leakage.
Referring to fig. 5, the shielding device 7 is composed of two shielding members 71, the two shielding members 71 are respectively located at two sides of the positioning device 6, the two shielding members 71 enclose an accommodating chamber 70, the positioning device 6 is located in the accommodating chamber 70, the product 10 to be coated is fixed by the shielding device 7 after being sleeved on the positioning device 6, and the two shielding members 71 can move between the open position and the closed position. The screening device 7 is connected via a connection 83 to a drive device which is fixed to the rotation mechanism 5 and which is adapted to drive the movement of the screening 71 towards the positioning device 6. The shielding piece 71 is manufactured by milling a CNC computer, and the shielding piece 71 is made of stainless steel, so that the shielding piece 71 is not easy to deform and has high shielding precision.
Preferably, the driving means are double-acting cylinders which can control the movement of both shutters 71 simultaneously. More preferably, the double-acting cylinder is a mechanical contact type rodless cylinder 8, the mechanical contact type rodless cylinder 8 comprises a cylinder body 81, two sliding blocks 82 and two cylinder closing switches 85, the cylinder closing switches 85 are connected with the cylinder body 81 through a plurality of control air pipes and a conversion joint, the cylinder closing switches 85 are used for starting and closing the mechanical contact type rodless cylinder 8, the two sliding blocks 82 are respectively positioned at two sides of the positioning device 6, guide rails 811 are arranged on the cylinder body 81, the guide rails 811 extend in the length direction of the cylinder body 81, the sliding blocks 82 can reciprocate in the horizontal direction along the guide rails 811, one cylinder closing switch 85 controls one sliding block 82 to move, and the sliding block 82 is fixedly connected with the shielding piece 71 through a connecting piece 83. The external control trachea of mechanical contact rodless cylinder 8 controls the removal of piston in the cylinder body 81 through controlling the trachea to the inside input gas of cylinder body 81, and then drives slider 82 and remove.
When the shutter 7 is in the open state, the shutter 71 is in the open position, in which the two sliders 82 are moved away from the positioning device 6 to the maximum displacement; when the shutter 7 is in the closed position, the shutter 71 is in the closed position, in which the two sliders 82 are moved in a direction towards the positioning device 6 until the shutter 71 abuts against the product to be coated 10.
The shielding part 71 comprises a clamping part 72 and a fixing part 73 positioned at the end part of the clamping part 72, a mounting groove 731 extending in the vertical direction is formed in the fixing part 73, a protrusion 831 matched with the mounting groove 731 is arranged on the top wall of the connecting part 83, the protrusion 831 is inserted into the mounting groove 731 to fix the shielding part 71 on the connecting part 83, a fixing hole 732 is formed in the side wall of the fixing part 73, the fixing hole 732 is communicated with the mounting groove 731, and the fixing part is inserted into the fixing hole 732 and abuts against the protrusion 831, so that the fastening connection between the shielding part 71 and the connecting part 83 is further ensured.
A baffle 84 is arranged on the side of the connecting member 83 remote from the positioning device 6, and the baffle 84 has an extension 841, and the extension 841 extends downwards from the bottom wall of the connecting member 83. The baffle 84 mainly plays a role of shielding, and can prevent paint from splashing on a cylinder piston in the cylinder body and in a gap between the sliding block and the guide rail to influence the normal work of the automatic coating shielding equipment.
Referring to fig. 4 to 7, the rotating mechanism 5 includes a base 52, a central rotating shaft 55, a belt pulley 53 and a bearing 54, wherein the base 52 and the belt pulley 53 are both fixedly connected to the central rotating shaft 55, a cylinder body 81 is fixedly mounted on the base 52, a cylinder closing switch 85 is located inside the base 52, the bearing 54 is mounted on the worktable 4, and the central rotating shaft 55 is disposed through the bearing 54. Because the mechanical contact type rodless cylinder 8 needs to be externally connected with the control air pipes, the double-acting cylinder needs to be externally connected with the two control air pipes to respectively control the movement of the two sliding blocks 82, and the control air pipes can be continuously wound to influence the work of the automatic coating shielding device in the rotating process of the rotating mechanism 5, the positioning device 6 and the shielding device 7. Therefore, the present invention designs a hollow ventilation structure on the central rotating shaft 55, that is, a ventilation hole penetrating the central rotating shaft 55 in the axial direction is formed on the central rotating shaft 55, and the ventilation hole 551 is communicated with the mechanical contact type rodless cylinder 8 and the cylinder closing switch 85 through a plurality of conversion joints 92. One end of the center rotating shaft 55 is connected to the adapter 92, and the other end of the center rotating shaft 55 is connected to the control air pipe 552. The control air pipe 12, the control air pipe 13, the control air pipe 552, the control air pipe 93 and the control air pipe 94 are all connected with the control electric cabinet 3.
The operation of the automatic coating system of the present invention is described as follows.
Firstly, a product 10 to be coated is placed on the positioning device, two hands simultaneously stir the two air cylinder closing switches 85, the mechanical contact type rodless air cylinder 8 acts, the sliding block 82 drives the shielding piece 71 to move towards the shielding area 102 of the product 10 to be coated, the shielding device 7 is abutted to the product 10 to be coated and completely shields the shielding area 102 of the product 10 to be coated, and the shielding device 7 is closed.
Then, a starting switch of the control electric cabinet 3 is pressed, the controller converts an electric signal into air pressure through a plurality of groups of electromagnetic valves, the time delay transmits a time delay signal to the automatic spray gun 1 through the controller, after the air enters the control air pipe 12 and the control air pipe 13, the air firstly removes dust for 3 seconds on a product to be coated and then starts to spray towards the coating area 101 of the product 10 to be coated, meanwhile, after the air enters the control air pipe 93 and the control air pipe 94, the pneumatic motor 9 drives the rotating mechanism 5 to rotate, and then the positioning device 6, the shielding device 7 and the product 10 to be coated are driven to rotate, and the coating of the whole coating area 101 of the product is completed.
Finally, after finishing coating according to the preset coating time, the controller controls the automatic spray gun 1 to automatically close the gun first and then close the air, so that the spray nozzle 11 is prevented from being blocked due to paint residues in the spray nozzle 11, meanwhile, the rotating mechanism 5 stops, the sliding block 82 of the mechanical contact type rodless air cylinder 8 drives the shielding piece 71 of the shielding device 7 to move back to the coated product, the shielding device 7 is automatically opened, and the coated product is taken out manually or by a mechanical hand, and the next product to be coated is put in, and the operation is sequentially circulated. In addition, the emergency stop switch is arranged on the control electric cabinet, and the personal safety of operators can be ensured by pressing the emergency stop switch when an abnormality occurs.
In addition, the positioning device can also be directly fixed on the base of the rotating mechanism; the shielding part can also be directly and fixedly connected with a sliding block of the mechanical contact type rodless cylinder; the driving device can also adopt a plurality of screw rod stepping motors or a plurality of single-rod cylinders or a double-rod cylinder; the shape of the shield can also be varied according to the shape of the product to be painted. In addition, the shielding device can also comprise one or three or four shielding parts, and when the shielding device is provided with one shielding part, the shielding part can be driven to move by a single-rod cylinder or a lead screw stepping motor and the like; when the shielding device is provided with three shielding parts, the three shielding parts can be driven to move by three single-rod cylinders respectively; when the shielding device is provided with four shielding parts, the four shielding parts can be driven to move by four single-rod cylinders or two double-rod cylinders; when the screening device has a screen, the screen can be moved in a translatory or oscillating or rotary manner into the screening area of the product to be coated. The above modifications are all able to achieve the object of the present invention.
It is from top to bottom apparent, shield the product through drive arrangement drive shield assembly to the realization is treated the automatic high accuracy in application product non-application district and is shielded, guarantees the application precision, improves product application quality, and rotary mechanism drives in addition and treats application product and rotate, makes and treats every position in application product application district and all can face the spout at the rotation in-process, thereby makes and treats that application product is more even at the spraying in-process spraying, the place that can not appear leaking and spout. Compared with the prior art, the coating process is less, the paint consumption is less, the raw material utilization rate can be improved, and the environmental pollution is reduced. The automatic coating shielding equipment can ensure the coating precision and realize high-efficiency automatic spraying.
The invention mainly aims to realize high-precision shielding of the non-coating area of the product to be coated by driving the shielding device to move towards the product to be coated and shielding the non-coating area of the product through the driving device, thereby ensuring the coating precision and improving the coating quality. There are many obvious variations on the construction of the screening arrangement, the drive arrangement and the manner of connection of the screening arrangement to the drive arrangement according to the present concept. Such variations are intended to fall within the scope of the claims of the present invention.

Claims (5)

1. Automatic application shielding equipment, its characterized in that: the coating device comprises a positioning device, a shielding device and a driving device, wherein the positioning device is used for placing a product to be coated, and the driving device drives the shielding device to move towards the positioning device;
the shielding device comprises a plurality of shielding parts, the shielding parts are respectively positioned at two sides of the positioning device, the driving device is a double-acting cylinder, and the double-acting cylinder simultaneously controls the shielding parts to move;
the double-acting cylinder is a mechanical contact type rodless cylinder which comprises a cylinder body and two sliding blocks, the two sliding blocks are respectively positioned on two sides of the positioning device, a guide rail is arranged on the cylinder body and extends in the length direction of the cylinder body, the sliding blocks can reciprocate in the horizontal direction along the guide rail, and the sliding blocks are fixedly connected with the shielding part;
the automatic painting shielding equipment further comprises a rotating mechanism, the rotating mechanism is installed below the driving device and can rotate around a rotating axis, the positioning device and the driving device are fixedly connected with the rotating mechanism, the positioning device rotates around the rotating axis, and the rotating axis extends along the vertical direction;
the rotating mechanism comprises a central rotating shaft, the central rotating shaft is provided with a vent hole in a penetrating mode along the axial direction, and the vent hole is communicated with the mechanical contact type rodless cylinder through an adapter.
2. The automatic paint masking apparatus of claim 1, wherein:
drive arrangement pass through the connecting piece with shield device fixed connection, shield the device and include clamping part and be located the fixed part of clamping part tip, set up the mounting groove that extends in vertical direction on the fixed part, be provided with on the roof of connecting piece with mounting groove assorted arch, the arch inserts will in the mounting groove shield the device is fixed on the connecting piece.
3. The automatic paint masking apparatus according to claim 1 or 2, characterized in that:
the automatic coating shielding equipment further comprises a pneumatic motor, and the pneumatic motor is connected with the rotating mechanism through a transmission belt.
4. An automatic coating system comprising an automatic spray gun and an automatic coating shielding device, wherein the automatic coating shielding device adopts the automatic coating shielding device of any one of the claims 1 to 3, and the automatic spray gun is positioned above the positioning device.
5. An automatic coating method of an automatic coating system, characterized in that the automatic coating system employs the automatic coating system according to claim 4;
the automatic coating method comprises the following steps:
placing the product to be coated on the positioning device;
the driving device drives the shielding device to move towards the shielding area of the product to be coated, and the shielding device is abutted against the product to be coated and shields the shielding area of the product to be coated;
the automatic spray gun sprays towards the coating area of the product to be coated, and the rotating mechanism drives the product to be coated to rotate;
the drive device drives the shielding device to move back to the coated product.
CN201710681450.5A 2017-08-10 2017-08-10 Automatic coating shielding equipment, automatic coating system and automatic coating method Active CN107297296B (en)

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CN107297296B true CN107297296B (en) 2023-03-10

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