CN107291008A - The monitoring system and monitoring method of a kind of equipment state - Google Patents
The monitoring system and monitoring method of a kind of equipment state Download PDFInfo
- Publication number
- CN107291008A CN107291008A CN201710495060.9A CN201710495060A CN107291008A CN 107291008 A CN107291008 A CN 107291008A CN 201710495060 A CN201710495060 A CN 201710495060A CN 107291008 A CN107291008 A CN 107291008A
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- state
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Selective Calling Equipment (AREA)
Abstract
The present invention relates to a kind of equipment Condition Monitoring System and monitoring method, belong to monitoring system technical field.It includes housing, state switcher, state transmitter, status indicator lamp, controller and power supply；State switcher, state transmitter and status indicator lamp are located at the surface of housing, and controller and power supply are located at the inside of housing；Power supply is that state switcher, state transmitter, status indicator lamp and controller are powered；Controller obtains the device status data that monitoring personnel gathers by state switcher；Controller identification equipment status data and state of a control indicator lamp shows corresponding equipment state, and state transmitter status data sends a command to controller, and status data is sent to terminal monitoring system according to sending to instruct by controller.The monitoring system for the equipment state that the present invention is provided can be used for monitoring device state.
Description
Technical field
The present invention relates to a kind of monitoring system, more particularly to a kind of equipment Condition Monitoring System and monitoring method.
Background technology
With the development of science and technology, the function of being realized required for equipment tends to variation and complicated, correspondingly, equipment is had
Some parts are also more and more.
In the prior art, for the monitoring of equipment state, generally realized using computer and sensor.
But, the structure and analyzing and processing process of above computer and sensor are complicated, expensive so that it only can
Using visual plant in systems, and all devices can not be monitored.It is especially large number of to devices in system
In the case of, the monitoring to all devices state is realized using computer and sensor, price costly, makes it not apply
In real work.
In addition, computer and sensor generally only can be to status datas such as the action of equipment, real time data, vibrational waveforms
It is acquired and monitors, and for mechanical failure (for example, fracture, dropout, abrasion of part etc. in equipment), it is to enter
Row monitoring.
The content of the invention
In view of above-mentioned analysis, the present invention is intended to provide a kind of equipment Condition Monitoring System and monitoring method, are solved
In the prior art the monitoring system structure of equipment state and analyzing and processing process it is complicated, expensive, can not be to mechanical failure
The problem of being monitored.
The purpose of the present invention is mainly achieved through the following technical solutions：
In a first aspect, the invention provides a kind of monitoring system of equipment state, it includes housing, state switcher, shape
State transmitter, status indicator lamp, controller and power supply；State switcher, state transmitter and status indicator lamp are located at housing
Surface, controller and power supply are located at the inside of housing；Power supply is state switcher, state transmitter, status indicator lamp and control
Device processed is powered；Controller obtains the device status data that monitoring personnel gathers by state switcher；Controller identification equipment shape
State data and state of a control indicator lamp show corresponding equipment state, and state transmitter status data sends a command to control
Status data is sent to terminal monitoring system by device processed, controller according to transmission instruction.
Further, monitoring system also includes toggle switch, Nixie tube drive circuit and charactron；Charactron is located at housing
Surface, toggle switch and Nixie tube drive circuit are located at the inside of housing；Power supply be toggle switch, Nixie tube drive circuit and
Charactron is powered；Monitoring personnel adjusts the dial-up of toggle switch, and controller obtains the dial-up data of toggle switch, and is known
Not, the dial-up data after identification are shown on charactron by Nixie tube drive circuit so that each equipment institute of numeral method
Corresponding numbering.
Further, monitoring system also includes electric quantity monitoring module and battery capacity indication lamp；Battery capacity indication lamp is located at housing
Surface, electric quantity monitoring module is located at the inside of housing；Power supply is that electric quantity monitoring module and battery capacity indication lamp are powered；Controller passes through
Electric quantity monitoring module obtains the electric quantity data of power supply, when electric quantity data is less than threshold value, and controller sends not enough power supply control and referred to
Order to battery capacity indication lamp, battery capacity indication lamp shows not enough power supply signal.
Further, monitoring system also includes the label neck and the mark in label neck located at the surface of housing
Label, label is used for the essential information of the equipment corresponding to record monitoring system.
Further, controller is single-chip microcomputer.
Further, controller carries out data transmission by CAN and terminal control system.
Second aspect, the invention provides a kind of monitoring method of equipment state, comprises the following steps：
S1：Controller obtains the equipment state for the multiple equipment that monitoring personnel gathers by state switcher；
S2：Simultaneously state of a control indicator lamp shows corresponding equipment state to controller identification equipment status data；State is sent
Device status data sends a command to controller, and controller is sent to terminal monitoring system according to sending instruction by status data
System.
Further, S1 also comprises the following steps：Controller obtains the dial-up data of toggle switch；
S2 also comprises the following steps：Controller recognizes the dial-up data of toggle switch, and the dial-up data after identification pass through number
Code tube drive circuit is shown on charactron so that dial-up pipe shows the numbering corresponding to each equipment.
Further, S1 also comprises the following steps：Controller obtains the electric quantity data of power supply by electric quantity monitoring module；
S2 also comprises the following steps：When electric quantity data is less than threshold value, controller sends not enough power supply control instruction to electricity
Amount instruction lamp, battery capacity indication lamp shows not enough power supply signal.
Compared with prior art, the present invention has the beneficial effect that：
A) monitoring system for the equipment state that the present invention is provided is simple in construction easy-to-use, and the computer and biography of complexity are not related to
Sensor, so as to simplify the monitoring process of equipment state, reduces the manufacturing cost of monitoring device.Especially when number of devices compared with
When many, compared to computer and sensor, above-mentioned monitoring device can greatly improve the efficiency of management of equipment, and in cost control
On it is with the obvious advantage, so as to expand the scope of application of monitoring device.
B) monitoring system for the equipment state that the present invention is provided can realize the independent monitoring of multiple equipment in system, monitoring
Personnel can be according to actual conditions, selectively to some monitoring of tools in system, without monitoring all devices.
B) monitoring system for the equipment state that the present invention is provided obtains device status data by monitoring personnel, makes it to meter
The mechanical failure that calculation machine and sensor can not be monitored makes accurate judgement, and the status data of above-mentioned mechanical failure is led to
Cross state switcher and be sent to controller, so as to realize the monitoring to mechanical failure.
C) numbering corresponding to each equipment of monitoring system numeral method of equipment state that the present invention is provided, pair is setting
While standby state is monitored, the one-to-one corresponding of device status data, monitoring system and equipment.
D) monitoring system for the equipment state that the present invention is provided, when the not enough power supply of power supply, battery capacity indication lamp is lighted, and is carried
The monitoring personnel that wakes up changes power supply, so as to avoid the feelings for causing monitoring device not run normally due to the not enough power supply of power supply
Condition.
Other features and advantages of the present invention will be illustrated in the following description, also, the partial change from specification
Obtain it is clear that or being understood by implementing the present invention.The purpose of the present invention and other advantages can be by the explanations write
Specifically noted structure is realized and obtained in book, claims and accompanying drawing.
Brief description of the drawings
Accompanying drawing is only used for showing the purpose of specific embodiment, and is not considered as limitation of the present invention, in whole accompanying drawing
In, identical reference symbol represents identical part.
Fig. 1 is the structural representation of the monitoring system of the equipment state of the embodiment of the present invention one；
Fig. 2 is the structured flowchart of the monitoring system of the equipment state of the embodiment of the present invention one.
Embodiment
The preferred embodiments of the present invention are specifically described below in conjunction with the accompanying drawings, wherein, accompanying drawing constitutes the application part, and
It is used for the principle for explaining the present invention together with embodiments of the present invention.
Embodiment one
A kind of monitoring system of equipment state is present embodiments provided, referring to Fig. 1 to Fig. 2, it includes housing 1, state and cut
Parallel operation 2, state transmitter 3, status indicator lamp 4, controller 5 and power supply 6, wherein, state switcher 2, state transmitter 3 and shape
State indicator lamp 4 is located at the surface of housing 1, and controller 5 and power supply 6 are located at the inside of housing 1.Power supply 6 is state switcher 2, shape
State transmitter 3, status indicator lamp 4 and controller 5 are powered；Controller 5 obtains what monitoring personnel gathered by state switcher 2
Device status data；Simultaneously state of a control indicator lamp 4 shows corresponding equipment state, state to the identification equipment status data of controller 5
The status data of transmitter 3 sends a command to controller 5, and controller 5 is sent to end according to sending instruction by status data
Hold monitoring system 14.
During implementation, the state of each equipment in field monitoring personnel's real-time monitoring system, once equipment state changes,
State switcher 2 can be adjusted to corresponding state, controller 5 obtains the device status data of state switcher 2；Controller 5
Simultaneously state of a control indicator lamp 4 shows corresponding equipment state to identification equipment status data, the status data of state transmitter 3
Controller 5 is sent a command to, status data is sent to terminal monitoring system 14 by controller 5 according to transmission instruction, so as to realize
Monitoring to each equipment in system.
Compared with prior art, it is provided with (the example of state switcher 2 in the monitoring system for the equipment state that the present embodiment is provided
Such as, manual rotary switch or manual switching button), state transmitter 3 and controller 5, controller 5 obtained by state switcher 2
The device status data for taking monitoring personnel to gather, and further send to terminal monitoring system 14, so as to realize to system
The state of middle all devices is monitored.The monitoring system of the said equipment state it is simple in construction easy-to-use, be not related to complexity
Computer and sensor, so as to simplify the monitoring process of equipment state, reduce the manufacturing cost of monitoring device.Especially when
When number of devices is more, compared to computer and sensor, above-mentioned monitoring device can greatly improve the efficiency of management of equipment, and
It is with the obvious advantage in cost control, so as to expand the scope of application of monitoring device.Meanwhile, the monitoring system of the said equipment state
System can realize the independent monitoring of multiple equipment in system, and monitoring personnel can be according to actual conditions, selectively to system
In some monitoring of tools, without monitoring all devices.
Meanwhile, above-mentioned monitoring device is to obtain device status data by monitoring personnel, makes it to computer and sensor
The mechanical failure that can not be monitored makes accurate judgement, and controller 5 obtains above-mentioned mechanical failure by state switcher 2
Status data, so as to realize the monitoring to mechanical failure.
It should be noted that in practical application, the system that can monitor multiple monitoring devices with it is wholely set, i.e., many
Individual monitoring device is arranged on the upper of the system of its monitoring, so that monitoring personnel carries out real-time operation.
Specifically, it is generally the case that the said equipment state can be divided into shutdown, start and three kinds of states of failure.Example
Property, when equipment state is changed into failure from starting shooting, state switcher 2 is switched to failure shape by monitoring personnel from open state
State, the device status data of state switcher 2 is changed into fault state data from open state data, and the acquisition state of controller 5 is cut
The device status data of parallel operation 2 carrys out identification equipment and is changed into malfunction from open state, and fault state data is sent into end
Hold monitoring system 14.
Because each equipment can be equipped with the monitoring system of corresponding equipment state in systems, in order to understand equipment
With the corresponding situation of monitoring system, above-mentioned monitoring system also includes toggle switch 7, Nixie tube drive circuit 8 and charactron 9, number
Code pipe 9 is located at the surface of housing 1, and toggle switch 7 and Nixie tube drive circuit 8 are located at the inside of housing 1.Power supply 6 is opened for dial-up
Close 7, Nixie tube drive circuit 8 and charactron 9 is powered；Monitoring personnel adjusts the dial-up of toggle switch 7, and controller 5 obtains dial-up
The dial-up data of switch 7, and be identified, the dial-up data after identification are shown in charactron 9 by Nixie tube drive circuit 8
On so that charactron 9 shows the numbering corresponding to each equipment, while being monitored to equipment state, equipment state number
According to the one-to-one corresponding of, monitoring system and equipment.
The situation for causing monitoring device not run normally in order to avoid the not enough power supply due to power supply 6, above-mentioned monitoring
System also includes electric quantity monitoring module 10 and battery capacity indication lamp 11, and battery capacity indication lamp 11 is located at the surface of housing 1, electric quantity monitoring mould
Block 10 is located at the inside of housing 1.Power supply 6 is that electric quantity monitoring module 10 and battery capacity indication lamp 11 are powered；Controller 5 is supervised by electricity
The electric quantity data that module 10 obtains power supply 6 is surveyed, when electric quantity data is less than threshold value, controller 5 sends not enough power supply control instruction
To battery capacity indication lamp 11, battery capacity indication lamp 11 shows not enough power supply signal.So, monitoring personnel can pass through battery capacity indication lamp 11
The electricity of electricity is visually known, when the not enough power supply of power supply 6, battery capacity indication lamp 11 is lighted, reminds monitoring personnel to change electricity
Source 6, so as to avoid the situation for causing monitoring device not run normally due to the not enough power supply of power supply 6.
Similarly, in order to the corresponding relation of more intuitive understanding equipment and monitoring system, above-mentioned monitoring system is also
Including the label neck 12 located at the surface of housing 1 and the label 13 in label neck 12, label 13, which is used to record, supervises
The essential information of equipment corresponding to examining system, for example, model, device name, equipment are in position in system etc., in monitoring
While, every essential information of monitored equipment can be fully understanded.
For the structural stability of the monitoring system that improves equipment state, controller 5 and power supply 6 can pass through bolt respectively
It is fixedly connected with housing 1.
In order to further reduce cost, controller noted above 5 can use single-chip microcomputer.Because single-chip microcomputer has small volume, matter
The features such as amount is light and cheap, using single-chip microcomputer as controller 5, can not only reduce monitoring system overall volume and matter
Amount, while production cost can be substantially reduced.
In order to improve the real-time of above-mentioned monitoring system data communication, controller 5 can pass through CAN (controller LANs
Network) bus and terminal control system carry out data transmission.CAN data communication real-time, reliability and flexibility are strong, design
Difficulty is low, the cycle is short, and controller 5 carries out data transmission by CAN and terminal control system, it is possible to increase monitoring system number
According to the real-time of communication, simultaneously as CAN is cheap, therefore, it is possible to being manufactured into for further reduction monitoring system
This.
Exemplarily, controller 5 can by I/O ports (input/output end port) respectively with state switcher 2, state
Transmitter 3, status indicator lamp 4, toggle switch 7, Nixie tube drive circuit 8, electric quantity monitoring module 10 and battery capacity indication lamp 11 connect
Connect, power supply 6 is opened with state switcher 2, state transmitter 3, status indicator lamp 4, controller 5, dial-up respectively by printed wiring
7, Nixie tube drive circuit 8, charactron 9, electric quantity monitoring module 10 and battery capacity indication lamp 11 is closed to connect.
Embodiment two
A kind of monitoring method of equipment state is present embodiments provided, is comprised the following steps：
S1：Controller obtains the equipment state for the multiple equipment that monitoring personnel gathers by state switcher；
Controller obtains the dial-up data of toggle switch；
Controller obtains the electric quantity data of power supply by electric quantity monitoring module；
S2：Simultaneously state of a control indicator lamp shows corresponding equipment state to controller identification equipment status data；State is sent
Device status data sends a command to controller, and controller is sent to terminal monitoring system according to sending instruction by status data
System；
Controller recognizes the dial-up data of toggle switch, and the dial-up data after identification are shown in by Nixie tube drive circuit
On charactron so that dial-up pipe shows the numbering corresponding to each equipment；
When electric quantity data is less than threshold value, controller sends not enough power supply control instruction to battery capacity indication lamp, battery capacity indication
Lamp shows not enough power supply signal.
Compared with prior art, the beneficial effect of the monitoring method for the equipment state that the present embodiment is provided and the said equipment shape
The beneficial effect of the monitoring system of state is identical, will not be repeated here.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can be readily occurred in,
It should all be included within the scope of the present invention.
Claims (9)
1. a kind of monitoring system of equipment state, it is characterised in that refer to including housing, state switcher, state transmitter, state
Show lamp, controller and power supply；
The state switcher, state transmitter and status indicator lamp are located at the surface of the housing, the controller and power supply
Located at the inside of the housing；
The power supply is that the state switcher, state transmitter, status indicator lamp and controller are powered；
The controller obtains the device status data that monitoring personnel gathers by state switcher；The controller identification equipment
Status data simultaneously controls the status indicator lamp to show corresponding equipment state, the hair of the state transmitter status data
Send instruction to the controller, status data is sent to terminal monitoring system by the controller according to transmission instruction.
2. the monitoring system of equipment state according to claim 1, it is characterised in that the monitoring system also includes dial-up
Switch, Nixie tube drive circuit and charactron；
The charactron is located at the surface of the housing, and the toggle switch and Nixie tube drive circuit are interior located at the housing
Portion；
The power supply is that the toggle switch, Nixie tube drive circuit and charactron are powered；
Monitoring personnel adjusts the dial-up of the toggle switch, and the controller obtains the dial-up data of the toggle switch, gone forward side by side
Row identification, the dial-up data after identification are shown on the charactron by the Nixie tube drive circuit so that the number
Pipe shows the numbering corresponding to each equipment.
3. the monitoring system of equipment state according to claim 1, it is characterised in that the monitoring system also includes electricity
Monitoring modular and battery capacity indication lamp；
The battery capacity indication lamp is located at the surface of the housing, and the electric quantity monitoring module is located at the inside of the housing；
The power supply is that the electric quantity monitoring module and battery capacity indication lamp are powered；
The controller obtains the electric quantity data of the power supply by electric quantity monitoring module, when electric quantity data is less than threshold value, institute
State controller and send not enough power supply control instruction to the battery capacity indication lamp, the battery capacity indication lamp shows not enough power supply signal.
4. the monitoring system of equipment state according to claim 1, it is characterised in that the monitoring system also includes being located at
The label neck on the surface of the housing and the label in the label neck, the label are used for record monitoring system
The essential information of corresponding equipment.
5. the monitoring system of equipment state according to claim 1, it is characterised in that the controller is single-chip microcomputer.
6. the monitoring system of equipment state according to claim 1, it is characterised in that the controller passes through CAN
Data transmission is carried out with the terminal control system.
7. a kind of monitoring method of equipment state, it is characterised in that comprise the following steps：
S1：Controller obtains the equipment state for the multiple equipment that monitoring personnel gathers by state switcher；
S2：Simultaneously state of a control indicator lamp shows corresponding equipment state to controller identification equipment status data；State transmitter is sent out
The controller that sends a command to of status data is sent, status data is sent to terminal monitoring system by controller according to transmission instruction.
8. the monitoring method of equipment state according to claim 7, it is characterised in that the S1 also comprises the following steps：
Controller obtains the dial-up data of toggle switch；
The S2 also comprises the following steps：
Controller recognizes the dial-up data of toggle switch, and the dial-up data after identification are shown in number by Nixie tube drive circuit
Guan Shang so that dial-up pipe shows the numbering corresponding to each equipment.
9. the monitoring method of equipment state according to claim 7, it is characterised in that the S1 also comprises the following steps：
Controller obtains the electric quantity data of power supply by electric quantity monitoring module；
The S2 also comprises the following steps：
When electric quantity data is less than threshold value, controller sends not enough power supply control instruction to battery capacity indication lamp, and battery capacity indication lamp shows
Show not enough power supply signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710495060.9A CN107291008A (en) | 2017-06-26 | 2017-06-26 | The monitoring system and monitoring method of a kind of equipment state |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710495060.9A CN107291008A (en) | 2017-06-26 | 2017-06-26 | The monitoring system and monitoring method of a kind of equipment state |
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| Publication Number | Publication Date |
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| CN107291008A true CN107291008A (en) | 2017-10-24 |
Family
ID=60099429
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| CN201710495060.9A Pending CN107291008A (en) | 2017-06-26 | 2017-06-26 | The monitoring system and monitoring method of a kind of equipment state |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110046121A (en) * | 2019-05-23 | 2019-07-23 | 赛尔通信服务技术股份有限公司 | Power & environment supervision serial ports distributing equipment |
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Application publication date: 20171024 |
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