CN107283126B - Application method of perforation turning equipment - Google Patents
Application method of perforation turning equipment Download PDFInfo
- Publication number
- CN107283126B CN107283126B CN201710536505.3A CN201710536505A CN107283126B CN 107283126 B CN107283126 B CN 107283126B CN 201710536505 A CN201710536505 A CN 201710536505A CN 107283126 B CN107283126 B CN 107283126B
- Authority
- CN
- China
- Prior art keywords
- steel pipe
- track
- motor
- roller box
- heading machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Articles (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a using method of perforation U-turn equipment, which specifically comprises the following steps: the method comprises the steps of material heating treatment, conveying and separating, roller shaping, steel pipe transmission, heading treatment and cooling transmission; the invention provides a use method of the perforating and turning equipment, which is cost-saving and convenient to manufacture.
Description
Technical Field
The invention relates to processing equipment, in particular to a using method of punching and turning equipment.
Background
With the rapid development of modern science and technology, the full-automatic production of various industries is greatly improved, and the production efficiency is greatly improved. The steel pipe processing is a common product in the industry, but in the further processing technology of punching, the labor cost is reduced by further adjusting the length of the produced steel pipe. Become a problem for many enterprises to consider.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides the use method of the perforating and turning equipment, which is cost-saving and convenient to manufacture.
The technical scheme of the invention is as follows:
a use method of perforation U-turn equipment specifically comprises the following steps:
101) material heating treatment: the method comprises the following steps of controlling by a PLC module of equipment, sending a steel pipe material into a stepping furnace, and continuously heating to a high temperature by the stepping furnace, wherein the high temperature is 1000-1300 ℃; the monitoring of the high temperature is measured by an infrared thermometer;
102) a conveying and separating step: adopting a multi-channel round steel track, and performing sectional separation on the steel pipe which is heated in the step 101) and reaches the standard, wherein the sectional separation is performed by a PLC module through a signal monitoring module to obtain position information conveyed by the steel pipe, and the transmission route of the steel pipe is adjusted at the position of the steel pipe transmission track through a photoelectric switch, and the part of the steel pipe transmission track is in a quarter-circle shape;
103) and (3) roller shaping: sending the steel pipe in the step 102) into a feed chute through a sliding box, wherein the feed chute is arranged at a roller box, and the roller box is used for further shaping the steel pipe and keeping the temperature of the steel pipe at 900-1100 ℃;
104) a steel pipe transmission step: conveying the formed steel pipe in the step 103) out through a portal frame and a rod penetrating trolley;
105) heading treatment: performing heading treatment on the steel pipe in the step 104) through a heading machine to accurately process the steel pipe, and keeping the temperature of the steel pipe above 800 ℃; the heading machine comprises a three-phase asynchronous motor, a main motor belt pulley, an air cylinder and a fixed steel pipe frame, the steel pipe is fixed at a specific position of the heading machine through the fixed steel pipe frame, and the three-phase asynchronous motor drives the main motor belt pulley to enable the air cylinder to operate and accurately process the steel pipe;
106) and (3) cooling and conveying: and (3) conveying the steel pipe obtained in the step 105) to a steel pipe track, wherein the steel pipe track is provided with a cooling mechanism for cooling the conveyed steel pipe, and the cooling mechanism adopts an air cooling device.
Further, the step furnace of step 101) is a device for setting fixed height, width and length.
Further, two photoelectric switches in the step 102) are arranged on each round steel track.
Further, the feeding chute of the roll box in the step 103) is connected with a gearbox, one end of the gearbox is provided with a motor, the PLC module is electrically connected with the motor, and the motor is controlled to control the gearbox to control the feeding amount.
Further, a centering wheel mechanism is arranged in the roll box in the step 103), an infrared thermometer is arranged in the roll box, and the centering wheel is controlled by a PLC module through an electric control air valve.
Further, the portal frame in the step 104) is fixedly arranged at a position 15cm to 35cm away from the roller box, the rod penetrating trolley is controlled and regulated by a trolley motor through a gearbox, and the trolley motor is electrically connected with the PLC.
Further, the three-phase asynchronous motor is electrically connected with a main motor belt wheel, the main motor belt wheel is connected with the air cylinder, and the air cylinder is driven to perform further finish machining on the steel pipe.
Furthermore, the fixed steel pipe frame comprises a steel pipe placing hole in the heading machine body and a gantry fixing frame arranged on the heading machine base.
Furthermore, the gantry fixing frame is in a shape of a circular truncated cone, and a cylindrical groove is formed in the upper portion of the gantry fixing frame, so that a steel pipe can be fixed conveniently.
Further, the heading machine of the step 105) is arranged on a conveying section of the steel pipe track entering the roller box.
Compared with the prior art, the invention has the advantages that: the invention has simple and reasonable structural design, convenient manufacture, strong practicability, relatively low production cost and easy popularization and use. The part of the adjusting steel pipe transmission track arranged in the invention adopts a quarter round shape, so that the transportation track can be automatically adjusted, the turning is realized, the space occupied by equipment is saved, the overall cost of the equipment is reduced, and meanwhile, the feeding amount is automatically controlled by the roller box, and the further processing and shaping of the steel pipe are accurately carried out.
Drawings
FIG. 1 is a schematic structural diagram of a method for using a piercing and turning device according to the present invention;
FIG. 2 is a schematic diagram of a control structure of a method for using the hole-piercing turnaround apparatus of the present invention;
FIG. 3 is a schematic structural diagram of a heading machine of the piercing and turning apparatus of the present invention;
FIG. 4 is a left side view of FIG. 3 of a piercing turnaround apparatus of the present invention;
fig. 5 is a right side view of fig. 3 of a piercing turnaround apparatus of the present invention.
The labels in the figure are: three-phase asynchronous machine 1, main motor band pulley 2, longmen mount 3.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
As shown in fig. 1 to 5, a method for using a hole-piercing and turning-around device mainly comprises a PLC module, a signal monitoring module, a photoelectric switch, a cooling mechanism, a heading machine, a roll box, a portal frame and a rod-penetrating trolley. The equipment is also provided with a remote controller, a receiver and a touch screen, so that the remote control of the machine and the touch screen can be realized, and the equipment specifically comprises the following steps:
101) material heating treatment: the device is controlled by a PLC module of the device, the steel pipe material is sent into a stepping furnace, and the stepping furnace is used for continuously heating the steel pipe material to a high temperature, wherein the high temperature is 1000-1300 ℃. The stepper furnace is a device that sets a fixed height, width and length. The PLC module adopts Mitsubishi PLC. The equipment also comprises a current sensor, and the Mitsubishi PLC controls the operation of the equipment machine through the change of the current sensor during the operation of the equipment, and accurately controls which part of the machine is processed and operated.
102) A conveying and separating step: adopting a multi-channel round steel track, carrying out sectional separation on the steel pipe reaching the standard after being heated in the step 101), acquiring position information conveyed by the steel pipe through a signal monitoring module by a PLC module in the sectional separation, adjusting the transmission route of the steel pipe at the position of the steel pipe transmission track through a photoelectric switch, and adopting a quarter round shape in the part of the steel pipe transmission track. Two photoelectric switches are arranged on each round steel rail, so that the turning and steering problems of the steel pipes can be timely adjusted, the moving and adjusting distance for the rear heading treatment is reduced, and the equipment cost is reduced.
103) And (3) roller shaping: and (3) conveying the steel pipe in the step 102) into a feed chute through a material sliding box, wherein the feed chute is arranged at a roller box, and further shaping is carried out on the steel pipe by the roller box. The feeding groove of the roller box is connected with the gearbox, one end of the gearbox is provided with a motor, the PLC module is electrically connected with the motor, and the motor is controlled to control the gearbox to control feeding amount. And a centering wheel mechanism is arranged in the roller box, and an infrared thermometer is arranged for monitoring the quality to avoid low-temperature setting, and the roller box monitors to keep the temperature of the steel pipe at 900-1100 ℃, otherwise, the quality problem occurs. The centering wheel is controlled by the PLC module through an electric control air valve. The PLC module obtains monitored temperature data through the infrared temperature detector to judge whether further sizing is carried out, and then the operation of the core wheel is controlled through the connected electric control gas valve, so that the processing material of the feeding groove is processed on the steel pipe to be sized and filled on a simple gap.
104) A steel pipe transmission step: and (3) conveying the steel pipe in the step 103) out through a portal frame and a rod penetrating trolley. The portal frame is fixedly arranged at a position 15cm to 35cm away from the roller box, the rod penetrating trolley is controlled and regulated by a trolley motor through a gearbox, and the trolley motor is electrically connected with the PLC. Namely, the processed steel pipe is conveyed out by the rod penetrating trolley.
105) Heading treatment: and (4) performing heading treatment on the steel pipe in the step 104) through a heading machine, and accurately processing the steel pipe. At this time, the temperature of the steel pipe is maintained at 800 ℃ or higher. The heading machine is arranged on a transmission section of the steel pipe track entering the roller box. Because the position of the steel tube is fixed, the position of the steel tube is only adjusted, and therefore possible accidents can be reduced. The heading machine comprises a three-phase asynchronous motor 1, a main motor belt pulley 2, an air cylinder and a fixed steel pipe frame, the steel pipe is fixed at a specific position of the heading machine through the fixed steel pipe frame, and the main motor belt pulley 2 is driven by the three-phase asynchronous motor, so that the air cylinder operates, and the steel pipe is accurately machined. The three-phase asynchronous motor 1 is electrically connected with the main motor belt wheel 2, the main motor belt wheel 2 is connected with the cylinder, and the cylinder is driven to further finish machining the steel pipe. The fixed steel pipe frame comprises a steel pipe placing hole in the heading machine body and a gantry fixing frame 3 arranged on the heading machine base. The gantry fixing frame 3 is in a shape of a circular truncated cone, and a cylindrical groove is formed in the upper portion of the gantry fixing frame 3, so that a steel pipe can be fixed conveniently.
106) And (3) cooling and conveying: arranging a cooling mechanism on the steel pipe track in the step 105) to cool the transmitted steel pipe, wherein the cooling mechanism adopts an air cooling device to accelerate the cooling of the steel pipe.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the spirit of the present invention, and these modifications and decorations should also be regarded as being within the scope of the present invention.
Claims (1)
1. A use method of perforation U-turn equipment is characterized by comprising the following steps:
101) material heating treatment: the method comprises the following steps of controlling by a PLC module of equipment, sending a steel pipe material into a stepping furnace, and continuously heating to a high temperature by the stepping furnace, wherein the high temperature is 1000-1300 ℃; the monitoring of the high temperature is measured by an infrared thermometer; the stepping furnace is a device with fixed height, width and length;
102) a conveying and separating step: adopting a multi-channel round steel track, and performing sectional separation on the steel pipe which is heated in the step 101) and reaches the standard, wherein the sectional separation is performed by a PLC module through a signal monitoring module to obtain position information conveyed by the steel pipe, and the transmission route of the steel pipe is adjusted at the position of the steel pipe transmission track through a photoelectric switch, and the part of the steel pipe transmission track is in a quarter-circle shape; two photoelectric switches are arranged on each round steel track;
103) and (3) roller shaping: sending the steel pipe in the step 102) into a feed chute through a sliding box, wherein the feed chute is arranged at a roller box, and the roller box is used for further shaping the steel pipe and keeping the temperature of the steel pipe at 900-1100 ℃; the feeding groove of the roller box is connected with the gearbox, one end of the gearbox is provided with a motor, the PLC module is electrically connected with the motor, and the motor is controlled to control the gearbox to control the feeding amount; a centering wheel mechanism is arranged in the roller box, and an infrared thermometer is arranged in the roller box, and the centering wheel is controlled by a PLC module through an electric control air valve;
104) a steel pipe transmission step: conveying the formed steel pipe in the step 103) out through a portal frame and a rod penetrating trolley; the portal frame is fixedly arranged at a position 15cm to 35cm away from the roller box, the rod penetrating trolley is controlled and regulated by a trolley motor through a gearbox, and the trolley motor is electrically connected with the PLC;
105) heading treatment: performing heading treatment on the steel pipe in the step 104) through a heading machine to accurately process the steel pipe, and keeping the temperature of the steel pipe above 800 ℃; the heading machine comprises a three-phase asynchronous motor, a main motor belt pulley, an air cylinder and a fixed steel pipe frame, the steel pipe is fixed at a specific position of the heading machine through the fixed steel pipe frame, and the three-phase asynchronous motor drives the main motor belt pulley to enable the air cylinder to operate and accurately process the steel pipe; the three-phase asynchronous motor is electrically connected with a main motor belt wheel, the main motor belt wheel is connected with an air cylinder, and the air cylinder is driven to further finish the steel pipe; the fixed steel pipe frame comprises a steel pipe placing hole in the heading machine body and a gantry fixing frame arranged on the heading machine base; the gantry fixing frame is in a round table shape column shape, and a cylindrical groove is formed in the upper portion of the gantry fixing frame, so that a steel pipe can be fixed conveniently; the heading machine is arranged on a transmission section of the steel pipe track entering the roller box;
106) and (3) cooling and conveying: and (3) conveying the steel pipe obtained in the step 105) to a steel pipe track, wherein the steel pipe track is provided with a cooling mechanism for cooling the conveyed steel pipe, and the cooling mechanism adopts an air cooling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710536505.3A CN107283126B (en) | 2017-07-04 | 2017-07-04 | Application method of perforation turning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710536505.3A CN107283126B (en) | 2017-07-04 | 2017-07-04 | Application method of perforation turning equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107283126A CN107283126A (en) | 2017-10-24 |
| CN107283126B true CN107283126B (en) | 2020-07-03 |
Family
ID=60099203
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710536505.3A Active CN107283126B (en) | 2017-07-04 | 2017-07-04 | Application method of perforation turning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107283126B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201768780U (en) * | 2010-08-10 | 2011-03-23 | 宁波永信钢管有限公司 | Puncher ejector rod straightening machine |
| CN202490820U (en) * | 2012-02-27 | 2012-10-17 | 浙江健力股份有限公司 | Hot-rolling reducing device of GCr15 bearing steel tube |
| CN103921065A (en) * | 2014-03-18 | 2014-07-16 | 泰州双羊精密无缝钢管有限公司 | Manufacturing method of vehicle seamless steel tubes |
| CN105834266A (en) * | 2016-05-12 | 2016-08-10 | 常熟市梅李机械制造有限公司 | Seamless steel tube heading machine |
| CN205869089U (en) * | 2016-07-11 | 2017-01-11 | 温州市永信机械有限公司 | Heading machine |
| CN205949475U (en) * | 2016-08-17 | 2017-02-15 | 宁波永信钢管有限公司 | Accurate seamless steel pipe's automatic perforation system |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5961507A (en) * | 1982-09-30 | 1984-04-07 | Toshiba Corp | Method for controlling tension of mandrel bar |
| JP3082489B2 (en) * | 1992-11-18 | 2000-08-28 | 住友金属工業株式会社 | Manufacturing method of seamless pipe |
| CN201287965Y (en) * | 2008-08-28 | 2009-08-12 | 深圳天和双力机械有限公司 | Belt type object right-angle steering booster |
-
2017
- 2017-07-04 CN CN201710536505.3A patent/CN107283126B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201768780U (en) * | 2010-08-10 | 2011-03-23 | 宁波永信钢管有限公司 | Puncher ejector rod straightening machine |
| CN202490820U (en) * | 2012-02-27 | 2012-10-17 | 浙江健力股份有限公司 | Hot-rolling reducing device of GCr15 bearing steel tube |
| CN103921065A (en) * | 2014-03-18 | 2014-07-16 | 泰州双羊精密无缝钢管有限公司 | Manufacturing method of vehicle seamless steel tubes |
| CN105834266A (en) * | 2016-05-12 | 2016-08-10 | 常熟市梅李机械制造有限公司 | Seamless steel tube heading machine |
| CN205869089U (en) * | 2016-07-11 | 2017-01-11 | 温州市永信机械有限公司 | Heading machine |
| CN205949475U (en) * | 2016-08-17 | 2017-02-15 | 宁波永信钢管有限公司 | Accurate seamless steel pipe's automatic perforation system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107283126A (en) | 2017-10-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103962824B (en) | A kind of press fit device | |
| CN103551822A (en) | Full-automatic bearing ring forging line | |
| CN113245422B (en) | Case and bag making devices based on thing networking | |
| CN105269809A (en) | Automatic FFC pressure connecting forming machine | |
| CN107695681B (en) | Punching and welding combined processing device | |
| CN203526883U (en) | Full automatic bearing ring forging production line | |
| CN215279695U (en) | Automatic forming device for bearing ring blank | |
| CN108584421B (en) | Heart-shaped ring feeding mechanism for integral hanger pre-allocation full-automatic production equipment | |
| CN201989179U (en) | Automatic cutting equipment for sponge sleeve of roller | |
| CN103204621A (en) | Device for directly drawing helical circular quartz tube by continuous-melt method and drawing method | |
| CN112338116A (en) | Automatic forming device for bearing ring blank | |
| CN107283126B (en) | Application method of perforation turning equipment | |
| CN210081852U (en) | One-step method formed heat preservation pipe on-line cutting device | |
| CN102029459B (en) | Full-automatic cold centering hole processing device for billets | |
| CN202922196U (en) | Reaming and chamfering one-body machine | |
| CN103230998B (en) | Precise automatic straightening and material returning control system of high-speed cold heading machine used for manufacturing steel balls | |
| CN114054635B (en) | High-temperature alloy wire straightening and shearing device | |
| CN108832440B (en) | Automatic wire harness loop system of full-automatic wire harness machining and assembling equipment | |
| CN106890901B (en) | A kind of the multistation system of processing and processing method of new energy battery stainless steel casing | |
| CN205789306U (en) | One overlaps thermal shrinking pipe apparatus automatically | |
| CN108736383B (en) | Laser wire stripping device | |
| CN202607712U (en) | Automatic paper tube cutting machine | |
| CN202671549U (en) | Grinding wheel automatic and manual feeding device of leather lap shaver | |
| CN203738059U (en) | Punching equipment | |
| CN205254530U (en) | Rack automatic assembly lathe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |