CN107282455B - Automatic sorting device and controller thereof - Google Patents

Automatic sorting device and controller thereof Download PDF

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Publication number
CN107282455B
CN107282455B CN201710700391.1A CN201710700391A CN107282455B CN 107282455 B CN107282455 B CN 107282455B CN 201710700391 A CN201710700391 A CN 201710700391A CN 107282455 B CN107282455 B CN 107282455B
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China
Prior art keywords
sorting
controller
conveying device
shifting
shifting piece
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CN201710700391.1A
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CN107282455A (en
Inventor
蔡继瑞
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SF Express Co Ltd
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SF Express Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors
    • B07C3/082In which the objects are carried by transport holders and the transport holders form part of the conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/003Destination control; Electro-mechanical or electro- magnetic delay memories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/18Devices or arrangements for indicating destination, e.g. by code marks

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  • Discharge Of Articles From Conveyors (AREA)
  • Sorting Of Articles (AREA)

Abstract

The invention discloses an automatic sorting device and a controller thereof, and belongs to the technical field of cargo sorting, wherein the sorting device comprises a conveying device and a controller, a scanning device is arranged at an inlet of the conveying device, and a plurality of sorting openings are formed in one side or two sides of the conveying device; the conveying device stops when the package reaches the position of the sorting opening, a shifting piece mechanism is arranged on the conveying device, and the setting position of the shifting piece mechanism corresponds to the sorting opening; the scanning device and the shifting piece mechanism are connected with the controller. The controller comprises a signal conversion module, a data receiving module and a main control module. According to the technical scheme, packages on the sorting device can accurately correspond to the sorting openings, the operation is convenient and fast, the work is reliable, and the practicability is high.

Description

Automatic sorting device and controller thereof
Technical Field
The invention relates to the technical field of cargo sorting, in particular to an automatic sorting device and a controller thereof.
Background
Along with the rapid development of electronic commerce, express companies have a large number of express packages to be sorted every day, the traditional manual sorting mode cannot meet the requirements, in order to improve sorting efficiency and accuracy, labor is saved, an automatic sorting device is generated, but in the current automatic sorting device, in the working process, packages to be sorted are sequentially placed on a conveying belt, due to different weights of the packages, when the packages are placed on the conveying belt from an inlet of the conveying belt, the speed of the conveying belt is influenced, the packages to be sorted cannot accurately correspond to a sorting opening, the packages fall into positions outside the sorting opening in the sorting process, and the working reliability of the sorting device is insufficient; in addition, the existing automatic sorting device is generally large in size and large in occupied area, is only suitable for places with large scale, and is not suitable for sorting small batches of express items.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic sorting device and a controller thereof so as to realize accurate correspondence of packages and sorting openings and convenient operation.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
in one aspect, an automatic sorting device is provided, which comprises a conveying device and a controller, wherein a scanning device is arranged at an inlet of the conveying device, and a plurality of sorting openings are arranged on one side or two sides of the conveying device;
the conveying device stops when the package reaches the position of the sorting opening, and a shifting piece mechanism for shifting the package into the sorting opening is arranged on the conveying device;
the scanning device and the shifting piece mechanism are connected with the controller, and the controller receives signals of the scanning device and drives the shifting piece mechanism to act.
In order to realize that the conveying device stops when the package reaches the sorting opening position, an alternative technical scheme is as follows: the conveying device is provided with wrapping placement positions with equal intervals, and the conveying device operates by taking the intervals of the wrapping placement positions as units.
Regarding the setting of the parcel placing bit, the further technical scheme is as follows: the conveyer belt of the conveyer device is uniformly provided with baffle plates or dividing lines, and the wrapping position is formed between two adjacent baffle plates or dividing lines. The baffle plates or the dividing lines are arranged on the conveying belt to form the grid-shaped conveying belt with equal spacing, a package is placed in each grid-shaped area, the conveying belt is transported by taking the spacing of the baffle plates or the dividing lines as a unit, and the package placement positions of the grid-shaped areas can be ensured to correspond to the sorting openings accurately.
Further, the sorting opening is provided with a packing frame for containing the packages, and the packing frame is positioned below the sorting opening. And a packing frame is arranged, and a packing bag can be installed on the packing frame, so that the sorted cargoes directly enter the packing bag, sorting steps are saved, and sorting efficiency is improved. Preferably, the packing frames are located right below the sorting openings and are equal in distance, and the accurate correspondence between the packing placement positions and the sorting openings is guaranteed.
In order to realize that the conveying device stops when the package reaches the sorting opening position, another alternative technical scheme is as follows: on the conveying direction of the conveying device, two sides of the sorting opening are respectively provided with an infrared sensing device, and the infrared sensing devices are connected to the controller. When the parcel passes through, can trigger infrared induction system, thereby infrared induction system can be with the action of each part of signal transmission to controller control, makes the parcel can be with the accurate correspondence of letter sorting mouth.
Further, a delay relay is arranged on a driving part of the conveying device, and the delay relay is connected with the infrared sensing device. The delay relay can enable the conveying device to delay actions after the package passes through the infrared sensing device, so that the controller can perform signal matching and instruction sending.
Regarding the shifting element mechanism, an alternative technical scheme is as follows: the shifting piece mechanism comprises a forward and reverse rotation synchronous belt/chain transmission mechanism which is transversely arranged, two ends of the synchronous belt/chain transmission mechanism are respectively provided with a shifting piece baffle, and the shifting piece baffle is arranged on the outer side of the transmission belt/transmission chain.
Regarding the shifting element mechanism, another alternative technical scheme is as follows: the shifting piece mechanism comprises a transverse sliding guide rail and a longitudinal sliding guide rail which are arranged in a crossing manner, a shifting piece baffle is arranged on the longitudinal sliding guide rail, and the longitudinal sliding guide rail drives the shifting piece baffle to move up and down;
the longitudinal sliding guide rail and the shifting piece baffle are arranged on one side of the transverse sliding guide rail together, and the transverse sliding guide rail drives the shifting piece baffle to move left and right.
Further, the packing frame is correspondingly provided with a display screen for displaying the quantity of the remaining packages to be sorted.
On the other hand, a controller applied to the automatic sorting device is provided, which comprises a signal conversion module, a data receiving module and a main control module,
a signal conversion module: the scanning device is connected with the main control module, and is used for converting signals sent by the scanning device into signals identifiable by the main control module;
and a data receiving module: the signal conversion module is connected with the main control module and used for receiving signals from the signal conversion module and transmitting the signals to the main control module;
and the main control module: the conveying device is connected with the data receiving module and the shifting piece mechanism, receives signals from the data receiving module, controls the shifting piece mechanism to act according to the signals, and controls the conveying device to stop when the package reaches the sorting opening position.
Further, a trigger code corresponding to each shifting mechanism is arranged in the main control module, and whether the shifting mechanism acts is controlled according to whether the trigger code is matched with a code obtained by scanning the package by the scanning device.
Further, the trigger code is a destination code of the sorting opening corresponding to the shifting part mechanism.
The beneficial effects of the invention are as follows:
1. according to the automatic sorting device, the conveying device stops when the package reaches the position of the sorting opening, so that the package and the sorting opening are accurately corresponding.
2. According to the automatic sorting device disclosed by the example of the invention, the parcel placing positions are uniformly arranged on the conveying device, each parcel placing position is used for placing one parcel, the sorting opening corresponds to the parcel placing position, the conveying device runs by taking the distance between the center points of the parcel placing positions as a unit, and each time the conveying device runs by one unit, the parcel placing position reaches the next sorting opening, the uncertainty of the parcel advancing distance caused by the fact that the conveying speed of the conveying device is influenced by different parcel weights is avoided, so that the parcel corresponds to the sorting opening accurately, and the parcel is prevented from falling outside the sorting opening.
3. The automatic sorting device provided by the invention has the advantages that the structure of the shifting mechanism is compact, the driving mode is very simple, the whole device is small in size, small in occupied area and convenient to operate, and the automatic sorting device can be suitable for sorting small-batch express mail.
4. The automatic sorting device is provided with the infrared sensing device and the delay relay, when the package passes through, the infrared sensing device is triggered, the infrared sensing device receives signals and sends instructions to the delay relay, the conveying device delays for a preset time and then operates to the next sorting opening, a controller is used for identifying whether the package needs to be sorted to the sorting opening, and the reliability and stability of operation of the device are improved.
5. According to the automatic sorting device disclosed by the invention, each packing frame is correspondingly provided with the display screen for displaying the quantity of the residual packages, and the display screen is arranged because of the time difference between the package scanning and the shifting mechanism shifting the packages into the sorting opening, when the number displayed on the display screen is 0, packing workers carry out the package again, so that no residual package exists on the assembly line, and the condition of missing the package is avoided.
6. The controller provided by the invention is provided with the signal conversion module, so that the main control module can be matched with various scanning devices, the operation is convenient, and the input cost is low.
7. The controller controls the action of the shifting mechanism through code matching, has simple data processing process, high accuracy and strong practicability.
Drawings
Fig. 1 is a schematic structural view of an automatic sorting device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a conveying device in an automatic sorting device according to an embodiment of the present invention;
FIG. 3 is a schematic view of a shifting mechanism in an automatic sorting device according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a shifting mechanism in the automatic sorting device according to the second embodiment of the present invention.
In the figure: 1 parcel place, 2 baffle, 3 packing frame, 4 conveyor, 5 drive chain, 6 sprocket, 7 dials a baffle, 8 longitudinal sliding guide, 9 transverse sliding guide.
Detailed Description
The present application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be noted that, for convenience of description, only the portions related to the invention are shown in the drawings.
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Embodiment one:
as shown in fig. 1, an automatic sorting device of the present embodiment includes a conveying device and a controller, wherein a scanning device (not shown in the figure) is disposed at an inlet of the conveying device, and a plurality of sorting openings are symmetrically disposed on two sides of the conveying device. Specifically, the scanning device may employ a flatbed scanner.
As shown in fig. 2, a conveyor belt of the conveying device 4 is uniformly provided with baffles 2, the baffles 2 are perpendicular to the conveying direction of the conveyor belt, and a parcel placing position 1 is formed between two adjacent baffles 2. Baffle 2 is arranged on the conveying belt to form a grid-shaped conveying belt with equal spacing, a package is placed in each grid-shaped area, the conveying of the conveying belt takes the spacing of the baffle as a unit, the inaccuracy of the package position caused by the unstable conveying speed of the conveying belt is avoided, and the accurate correspondence of the package placement position and the sorting opening in the grid-shaped area can be ensured. The transportation of the conveyer belt takes the interval of the baffle plates as a unit for transportation, and the transportation can be realized by setting the working mode of the driving motor of the conveyer belt, for example, the driving motor is intermittently operated at fixed frequency.
The conveying device is provided with a shifting mechanism for shifting the package into the sorting opening from the package placement position, and the setting position of the shifting mechanism corresponds to the sorting opening. The structure of the shifting mechanism is shown in fig. 3, in this embodiment, the shifting mechanism includes a transversely arranged forward and reverse rotation synchronous chain transmission mechanism, the synchronous chain transmission mechanism includes a sprocket 6 and a transmission chain 5, the sprocket 6 includes a driving sprocket and a driven sprocket, and the transmission chain 5 adopts a double-chain structure. The driving chain 5 winds the outside at sprocket 6, and the output shaft of positive and negative rotation driving motor is connected to the shaft of driving sprocket, and synchronous chain drive's both ends set up respectively and dial a baffle 7, dial a baffle 7 setting in the outside of driving chain 5, and through positive and negative rotation driving motor drive sprocket 6 rotation, drive driving chain 5 and control the removal to realize dialling a baffle 7 and dialling the piece of both sides left and right sides.
The sorting opening is provided with a packing frame 3 for containing the packages, and the size of the packing frame 3 in the conveying direction of the conveying belt is equal to the distance between two adjacent baffles 2. The packing frame 3 is arranged, and packing bags can be installed on the packing frame 3, so that cargoes after sorting directly enter the packing bags, sorting steps are saved, and sorting efficiency is improved. On the direction of delivery of conveyer belt, the size of packing frame equals with the size of parcel place position 1, guarantees that parcel place position 1 corresponds with the accuracy of letter sorting mouth.
Considering that the scanning of the package by the scanning device and the pulling of the package by the pulling mechanism are not synchronously completed, each packing frame 3 is correspondingly provided with a display screen (not shown in the figure) for displaying the quantity of the remaining packages to be sorted on the conveying device, when the number displayed on the display screen is 0, packing workers carry out the package again, so that no remaining packages are ensured on the assembly line, and the condition of missing the packages is avoided.
The scanning device and the shifting piece mechanism are connected with the controller, and the controller receives signals of the scanning device and drives the shifting piece mechanism to act. The controller comprises a signal conversion module, a data receiving module and a main control module.
A signal conversion module: the scanning device is connected with the main control module, and is used for converting signals sent by the scanning device into signals identifiable by the main control module; the scanning device of the embodiment adopts an SSS system flat bed scanner to carry out identification scanning on the express mail, and the flat bed scanner can identify the destination of the parcel and send 485 data after scanning the parcel, and carries out automatic sorting according to the identification result. The master control module uses an R232 signal which is incompatible with an R485 signal generated by the flat-bed scanner, so that the signal conversion module is arranged to process the R485 signal of the flat-bed scanner and the MCU signal of the master control module, so that the two signals can normally communicate.
Specifically, in this embodiment, the signal conversion module employs an R485-R232 signal converter. The converter can convert an R485 signal into an R232 signal and also can convert the R232 signal into an R485 signal. One end R485 of the signal conversion module is electrically connected with the signal output end of the flat bed scanner, and the other end R232 of the signal conversion module is electrically connected with the MCU data receiving module of the lower computer main control module.
And a data receiving module: the signal conversion module is connected with the main control module and used for receiving signals from the signal conversion module and transmitting the signals to the main control module.
And the main control module: the device is connected with the data receiving module and the shifting piece mechanism, receives signals from the data receiving module, processes and analyzes the signals, and controls the shifting piece mechanism to act according to the signals. Specifically, the main control module adopts a singlechip programmable control element, and the element can be programmed to complete the receiving and feedback of the required actions. The signal receiving part of the main control module is electrically connected with the data receiving module, and the other about 24 pins can be used for controlling the signal output of the action executing part.
And a trigger code corresponding to each shifting mechanism is arranged in the main control module, and whether the shifting mechanism acts or not is controlled according to whether the trigger code is matched with a code obtained by scanning the package by the scanning device, wherein the trigger code is a destination code of a sorting port corresponding to the shifting mechanism.
To facilitate understanding of the present embodiment, the following description of the operation of the present embodiment is as follows:
when the device is used, a package enters the conveying device from the entrance of the conveying device 4, a package is placed between every two adjacent baffles 2 on the conveying belt, a scanning device scans the bar code of the package to obtain the destination code of the package, the package is stored in a memory of the controller for standby, the package reaches the position of a sorting port, the controller compares the destination code in the memory with the trigger code of the sorting port shifting mechanism, and if the destination code of the package is successfully matched with the trigger code of the shifting mechanism, the shifting mechanism is triggered to shift the package into the corresponding sorting port; if the matching of the destination code of the package and the trigger code of the shifting mechanism fails, the shifting mechanism does not act, the package continues to move forward to the next sorting port, then the comparison of the destination code in the memory and the trigger code of the shifting mechanism of the sorting port is performed again, and the circulation is performed until sorting of all packages is completed.
The baffle 2 of this embodiment may be replaced by a dividing line, which is the preferred embodiment, and in other embodiments, the baffle 2 or dividing line may be not exactly perpendicular to the conveying direction of the conveying device.
Embodiment two:
the same features as those of the first embodiment are not described in detail, and the different features of the first embodiment are as follows: as shown in fig. 4, in this embodiment, the shifting member mechanism includes a transverse sliding guide rail 9 and a longitudinal sliding guide rail 8 that are disposed in a crossing manner, a shifting member baffle 7 is disposed on the longitudinal sliding guide rail 8, and the longitudinal sliding guide rail 8 drives the shifting member baffle 7 to move up and down; the longitudinal sliding guide rail 8 and the shifting piece baffle 7 are arranged on one side of the transverse sliding guide rail 9, and the transverse sliding guide rail 9 drives the shifting piece baffle 7 to move left and right. Both the longitudinal slide rail 8 and the transverse slide rail 9 can be driven by a linear drive mechanism, such as: the linear motor, the hydraulic cylinder, the air cylinder, the electric push rod and the like, and the action part of the linear driving mechanism is connected to the sliding guide rail.
Under the daily state, the shifting piece baffle 7 of this embodiment moves up to the top of parcel, avoids influencing the transportation of parcel, when needs to dial the parcel, horizontal sliding guide 9 drives shifting piece baffle 7 earlier and moves to the opposite one side of the direction that will dial, then vertical sliding guide 8 drives shifting piece baffle 7 and moves down, makes shifting piece baffle 7 move down to the position that can dial the parcel, then horizontal sliding guide 9 drives shifting piece baffle 7 and dials the parcel. After the primary pulling-off action is completed, the longitudinal sliding guide rail 8 drives the pulling-piece baffle 7 to move upwards for resetting.
Embodiment III:
the same features of the present embodiment as those of the above embodiment are not repeated, and the different features of the present embodiment are as follows: in this embodiment, no baffle 2 is disposed on the conveyor belt, and in this embodiment, in the conveying direction of the conveying device, two sides of each sorting opening are respectively provided with an infrared sensing device, and the infrared sensing devices are connected to the controller. The driving part of the conveying device is provided with a delay relay which is connected with the infrared sensing device. Specifically, the infrared sensing device may employ an infrared sensor, or the like.
When the automatic sorting device of the embodiment works, packages enter the package placement position in the conveying process, reach the position corresponding to the sorting opening, pass through the infrared sensing device and trigger the infrared sensing device, the infrared sensing device receives signals and sends instructions to the delay relay, the conveying device delays for a preset time, the delay time is specifically set to 0.5 seconds, the conveying assembly line delays for 0.5 seconds and then moves by a distance of the package placement position, namely, the packages move from the first package placement position to the second package placement position, a package pulling mechanism above the corresponding package placement position obtains a place code of the packages stored in a memory of the controller and compares the place code with the trigger code of the packages stored in the memory of the controller, when the place code of the packages is identical to the trigger code, the package pulling mechanism triggers the packages to be pulled down, when the place code of the packages is different from the trigger code, the next package is delivered to the next action execution part to verify after the next package placement position, and then the check of the packages in the memory of the controller is obtained, and thus the verification of the package placement positions and the circulation of the packages are completed.
The shifting mechanism of the present invention is not limited to the embodiment, but may take other forms for moving packages into the sorting opening, such as: can set up telescopic piston rod structure in the both sides of conveyer belt, push the parcel into the letter sorting mouth, perhaps, adopt the installation pivot on longitudinal sliding guide, install the mode of dialling a baffle in the pivot, longitudinal sliding guide drives and dials a baffle and reciprocate, and the pivot just reverses and drives and dial a baffle and control the removal.
The upper, lower, left, and right of the present invention are relative positions employed for convenience of description, and absolute positions should not be construed as limiting the present invention.
The foregoing description is only of the preferred embodiments of the present application and is presented as a description of the principles of the technology being utilized. It will be appreciated by persons skilled in the art that the scope of the invention referred to in this application is not limited to the specific combinations of features described above, but it is intended to cover other embodiments in which any combination of features described above or equivalents thereof is possible without departing from the spirit of the invention. Such as the above-described features and technical features having similar functions (but not limited to) disclosed in the present application are replaced with each other.

Claims (10)

1. An automatic sorting device is characterized by comprising a conveying device and a controller, wherein a scanning device is arranged at an inlet of the conveying device, and a plurality of sorting openings are formed in one side or two sides of the conveying device;
the conveying device stops when the package reaches the position of the sorting opening, so that the package is accurately corresponding to the sorting opening; the conveying device is provided with a shifting piece mechanism for shifting the package into the sorting opening; a packing frame for containing the packages is arranged at the sorting opening;
the scanning device and the shifting piece mechanism are connected with the controller, and the controller receives signals of the scanning device and drives the shifting piece mechanism to act;
in the conveying direction of the conveying device, two sides of the sorting opening are respectively provided with an infrared induction device, and the infrared induction devices are connected with the controller;
a delay relay is arranged on a driving part of the conveying device and is connected with the infrared sensing device; the infrared sensing device is triggered and receives signals when the packages reach the sorting opening position, and sends instructions to the delay relay, the conveying device operates to the next sorting opening in a delayed preset time, and time is reserved for the controller to identify whether the packages need to be sorted to the sorting opening.
2. The automatic sorting device of claim 1, wherein the conveyor is provided with equally spaced parcel placement stations, and the conveyor operates in units of the spacing of the parcel placement stations.
3. The automatic sorting device according to claim 2, wherein baffles or dividing lines are uniformly arranged on the conveyor belt of the conveyor device, and the wrapping position is formed between two adjacent baffles or dividing lines.
4. An automated sorting apparatus according to claim 3, wherein the packing rack is located below the sorting aperture.
5. The automatic sorting device according to any one of claims 1 to 4, wherein the shifting member mechanism comprises a transversely arranged forward and reverse rotation synchronous belt/chain transmission mechanism, shifting member baffles are respectively arranged at two ends of the synchronous belt/chain transmission mechanism, and the shifting member baffles are arranged at the outer sides of the transmission belt/chain.
6. The automatic sorting device according to any one of claims 1 to 4, wherein the shifting mechanism comprises a transverse sliding guide rail and a longitudinal sliding guide rail which are arranged in a crossing manner, a shifting piece baffle is arranged on the longitudinal sliding guide rail, and the longitudinal sliding guide rail drives the shifting piece baffle to move up and down;
the longitudinal sliding guide rail and the shifting piece baffle are arranged on one side of the transverse sliding guide rail together, and the transverse sliding guide rail drives the shifting piece baffle to move left and right.
7. The automatic sorting device according to claim 4, wherein the packing rack is correspondingly provided with a display screen for displaying the number of remaining packages to be sorted.
8. A controller applied to the automatic sorting device of any one of claims 1 to 7 is characterized by comprising a signal conversion module, a data receiving module and a main control module,
a signal conversion module: the scanning device is connected with the main control module, and is used for converting signals sent by the scanning device into signals identifiable by the main control module;
and a data receiving module: the signal conversion module is connected with the main control module and used for receiving signals from the signal conversion module and transmitting the signals to the main control module;
and the main control module: the conveying device is connected with the data receiving module and the shifting piece mechanism, receives signals from the data receiving module, controls the shifting piece mechanism to act according to the signals, and controls the conveying device to stop when the package reaches the sorting opening position.
9. The controller according to claim 8, wherein a trigger code corresponding to each of the toggle mechanisms is provided in the main control module, and whether the toggle mechanism operates is controlled according to whether the trigger code matches with a code obtained by scanning a package by the scanning device.
10. The controller of claim 9, wherein the trigger code is a destination code of a sort port to which the toggle mechanism corresponds.
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