CN107275495A - Method for preparing perovskite solar cell module through roll-to-roll printing - Google Patents

Method for preparing perovskite solar cell module through roll-to-roll printing Download PDF

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Publication number
CN107275495A
CN107275495A CN201710506289.8A CN201710506289A CN107275495A CN 107275495 A CN107275495 A CN 107275495A CN 201710506289 A CN201710506289 A CN 201710506289A CN 107275495 A CN107275495 A CN 107275495A
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China
Prior art keywords
perovskite
solar cell
layer
perovskite solar
heating system
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CN201710506289.8A
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Chinese (zh)
Inventor
徐保民
高集舒
胡杭
刘畅
王登
陈佳邦
张罗正
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Southern University of Science and Technology
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Southern University of Science and Technology
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Priority to CN201710506289.8A priority Critical patent/CN107275495A/en
Priority to PCT/CN2017/100916 priority patent/WO2019000641A1/en
Publication of CN107275495A publication Critical patent/CN107275495A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/12Deposition of organic active material using liquid deposition, e.g. spin coating
    • H10K71/13Deposition of organic active material using liquid deposition, e.g. spin coating using printing techniques, e.g. ink-jet printing or screen printing
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/50Photovoltaic [PV] devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K85/00Organic materials used in the body or electrodes of devices covered by this subclass
    • H10K85/50Organic perovskites; Hybrid organic-inorganic perovskites [HOIP], e.g. CH3NH3PbI3
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a method for preparing a perovskite solar cell module by roll-to-roll printing, which comprises the following steps: preparing a perovskite solar cell functional layer and a back electrode on a substrate by adopting solar cell production equipment and utilizing a roll-to-roll process, wherein the functional layer comprises a hole transport layer, a perovskite layer and an electron transport layer to obtain a perovskite solar cell piece, namely a solar cell component; the solar cell production equipment comprises a near-infrared heating system and an air heating system, and the near-infrared heating system and the air heating system are cooperatively heated when the perovskite layer is prepared. The method can realize automation, continuity and scale, can realize high-efficiency and rapid preparation of the perovskite solar cell, can flexibly control the area, size and shape of the obtained perovskite component according to needs, saves raw materials, and meets market requirements to form the perovskite solar cell component.

Description

A kind of method that volume to volume printing prepares perovskite solar cell module
Technical field
The invention belongs to energy and material technology association area, it is related to a kind of preparation side of perovskite solar cell module Method, the method that especially a kind of volume to volume printing prepares perovskite solar cell module.
Background technology
The new type solar energy electricity that perovskite solar cell (perovskite solar cells) rose after 09 year Pond, due to its solwution method prepare, can low temperature preparation, high efficiency and enjoy expectation.Its principle is:When receiving sunshine irradiation, calcium Titanium ore layer absorbs photon and produces electron-hole pair first.Due to the difference of perovskite material exciton bind energy, these carriers or As free carrier, or form exciton;Then, other electron transfer layer and hole are distinguished in these electronics not being combined and hole Transport layer is collected, i.e., electronics is transferred to electron transfer layer from calcium titanium ore bed, is finally collected by conductive substrates;Hole is from calcium titanium ore bed Hole transmission layer is transferred to, is finally collected by metal electrode.Perovskite solar cell is respectively glass conductive base from down to up Bottom (FTO), electron transfer layer (ETM), perovskite light absorbing layer (containing porous support), hole transmission layer (HTM) and back electrode. In perovskite development course, including " one-step method ", " two-step method ", " double source vapour deposition process ", " flash method " etc. preparation side Method is all it has been proposed that but at present still using spin-coating method as leading technology.
There are many problems in current spin coating proceeding.It is that part material is had in spin coating process as high speed is rotated through first Journey is thrown out of, and is a kind of huge waste.Secondly, spin-coating method can not realize continuous printing, limit throughput rate.3rd, rotation Coating is not suitable for the production of large area component, and this is a huge limitation for perovskite industrialization.
Scraper knife coating saves raw material with respect to having for spin-coating method, quick to prepare etc. advantage, but knife coating can only connect Continuous printing in flakes, it is impossible to form specific band, limit the further development of technique.
In the printing of current perovskite large area, used substrate is still based on substrate of glass, and substrate of glass is relative Repeatability is high, substrate mature preparation process, but due to that can not bend, it is impossible to Continuous maching, it is impossible to adapt to perovskite solar energy Following application prospect of battery.
The content of the invention
For the above-mentioned problems in the prior art, the present invention is intended to provide a kind of volume to volume printing prepares perovskite too The method of positive energy battery component, realizes that perovskite solar cell is efficiently quickly prepared, forms perovskite solar cell module, The increase of production cost and the introducing of unfavorable factor can be controlled simultaneously.
For up to above-mentioned purpose, the present invention uses following technical scheme:
A kind of method that volume to volume printing prepares perovskite solar cell module, methods described includes:
Using manufacture of solar cells equipment, using volume to volume technique, perovskite solar cell work(is prepared in substrate Ergosphere and back electrode, the functional layer include hole transmission layer, calcium titanium ore bed and electron transfer layer, obtain perovskite solar-electricity Pond piece, i.e. solar cell module;
Comprising near-infrared heating system and air heating system (not shown) in the manufacture of solar cells equipment, its In, near-infrared heating system is included in drying system two with air heating system, and collaboration is carried out when preparing calcium titanium ore bed and is added Heat, realizes that calcium titanium ore bed is annealed rapidly, improves calcium titanium ore bed quality of forming film, makes film forming more uniform, and shortens the preparation of calcium titanium layer Time is so as to shorten the whole duration.
Fig. 1 is the structural representation of the heater when preparing calcium titanium ore bed, wherein, A1 represents air heating system, A2 Infrared heating system is represented, A represents perovskite heating system, and B represents hot plate.
The air heating system can be hot plate, for heating air.
The infrared heating system can be infrared heating pipe, for infrared heating, perovskite is crystallized rapidly.
The sketch of the perovskite solar cell module of the present invention referring to Fig. 2, wherein, C represents battery effective district, and D is represented Clear area.
As the optimal technical scheme of the method for the invention, cutting system is included in the manufacture of solar cells equipment (not shown), is cut using cutting system to perovskite solar battery sheet, and this process can realize that is, volume to volume is complete automatically Auto slice is realized after, changes the size of solar cell, diversified demand is adapted to.
Preferably, in the manufacture of solar cells equipment include Systems for optical inspection (not shown), with to perovskite too Positive energy cell piece is detected.
In the present invention, cutting system and Systems for optical inspection are used cooperatively, and film uniformity coefficient, root are detected using optical instrument Cut according to uniformity coefficient, so as to improve different components homogeneity and stability.
Fig. 3 is the flow chart that cutting system and Systems for optical inspection are used cooperatively, wherein, last functional layer for example can be Cavitation layer.Moreover, after dicing, the step of assembling forms solar battery array can also be carried out.
The method of the present invention can realize functional layer and the serialization and large-scale production of back electrode, form large area group Part, it is any one in coating or printing or two kinds of combination to prepare the mode of functional layer and back electrode, is preferably continuous apply The combination of any one or two in cloth or continuous printing.
Preferably, slit print system, screen printing system and intaglio process are included in the manufacture of solar cells equipment It is separate between brush system, these systems, it can realize that (hole transmission layer, calcium titanium ore bed and electronics are passed to functional layer Defeated layer) and back electrode coating or printing, those skilled in the art can be selected as needed.
In the present invention, the specific pattern of solar cell can be changed using slit printing.
As the optimal technical scheme of the method for the invention, compound system is included in the manufacture of solar cells equipment System, to composite package film, obtains the perovskite solar battery sheet with encapsulating film.
Preferably, the method that composite package film is used is roll-forming.
This optimal technical scheme is based on modern macromolecule technique, it is possible to achieve compound with encapsulating.The obtained perovskite sun Can battery include cell piece and encapsulating film two parts, wherein, the technique such as cell piece can be printed by slit is made, and encapsulating film can lead to The method for crossing roll-forming is made.
As the optimal technical scheme of the method for the invention, the substrate is flexible substrates, to replace traditional glass base Bottom carries out the processes such as follow-up printing.
Preferably, the substrate is preceding through over cleaning in use.
Preferably, prepare in the perovskite presoma that calcium titanium ore bed is used mixed with chlorine source, chlorine source is preferably lead chloride And/or ammonium chloride, more preferably lead chloride.By introducing chlorine element, calcium titanium ore bed film forming in atmosphere can be improved Uniformity and stability.
Preferably, chlorine source accounts for the 3%~8% of perovskite presoma gross mass, such as 3%, 3.5%, 4%, 4.5%th, 5%, 6%, 6.5%, 7% or 8% etc..
Preferably, prepare in the perovskite presoma that calcium titanium ore bed is used mixed with Thiocyanate ion, and containing Thiocyanate ion Material account for the 3%~5% of perovskite presoma gross mass, such as 3%, 3.5%, 4%, 4.5%, 4.8% or 5%.It is logical Introducing Thiocyanate ion is crossed, the aerial stability of calcium titanium ore bed can be improved.
Preferably, preparing the solute for the electron transfer layer presoma that electron transfer layer is used includes tin ash and/or two Titanium oxide, so as to have good effect and low cost, preferably tin ash concurrently..
Preferably, the solvent for preparing the electron transfer layer presoma that electron transfer layer is used is chloralkane or chloralkane With the mixture of the mixture of alcohol, preferably chloralkane and alcohol.
The present invention selects the mixture of chloralkane or chloralkane and alcohol as solvent, instead of traditional chlorobenzene molten Agent, realizes green production.
As the still more preferably technical scheme of the method for the invention, methods described includes:Using solar cell Production equipment, using volume to volume technique, prepares the perovskite solar battery sheet with encapsulated layer, wherein, the solar-electricity Near-infrared heating system and air heating system are included in the production equipment of pond, collaboration heating is carried out when preparing calcium titanium ore bed;
Specifically, following steps are carried out successively:
(1) substrate pretreatment;
(2) unreel;
(3) hole transmission layer, calcium titanium ore bed, electron transfer layer and back electrode are sequentially prepared on a flexible substrate;
(4) it is combined, encapsulating film is prepared with the surface in back electrode;
(5) wind;
(6) cut into slices;
Or, specifically, following steps are carried out successively:
(1) substrate pretreatment;
(2) unreel;
(3) electron transfer layer, calcium titanium ore bed, hole transmission layer and back electrode are sequentially prepared on a flexible substrate;
(4) it is combined, encapsulating film is prepared with the surface in back electrode;
(5) wind;
(6) cut into slices.
In the present invention, substrate pretreatment is preferably substrate cleaning.
In the present invention, substrate is pre-processed first, then by roller traction substrate, using slit or intaglio plate, or Screen printing mode is just continuously coated with to perovskite functional layer, is obtained back electrode by mode of printing, is passed through roll-forming skill Art, by battery sheet packaging, is then actively cut into slices using encapsulating material, completes the assembling of whole cell piece.
It is used as the optimal technical scheme of the method for the invention, the series connection of perovskite solar battery sheet and formation in parallel Perovskite solar battery array.The series connection and parallel connection are the processes of circuit design, can be by calcium titanium by this circuit design Ore deposit battery component forms the array continuously worked.The size of array can be different, the component modules of composition by back electrode or Person's wire is connected.
Compared with the prior art, the present invention has the advantages that:
The present invention is based on flexible substrates, is printed using slit, silk-screen printing, the fundamental technology such as intaglio printing, realizes continuous Production, perovskite solar cell module realizes volume to volume preparation.Compared with other prior arts, technological process can be realized Automation, serialization and scale.The perovskite component area of the present invention, size and shape can be controlled flexibly as needed, Raw material is saved, is met the market requirement, is that perovskite solar cell is marched toward the crucial step of industrialization.
Brief description of the drawings
Fig. 1 is the structural representation of the heater when preparing calcium titanium ore bed, wherein, A1 represents air heating system, A2 Infrared heating system is represented, A represents perovskite heating system, and B represents hot plate.
Fig. 2 is the sketch of the perovskite solar cell module of the present invention.
Fig. 3 is the flow chart that cutting system and Systems for optical inspection are used cooperatively.
Fig. 4 is the structural representation of the manufacture of solar cells equipment of embodiment 1, wherein, 1 represents slit system, and 2 represent Screen printing system, 3 represent gravu re system, and 4 representatives unreel system, and 5 represent corona system, and 6 represent cleaning unit, 7 generations Table cleaning unit, 8 represent cleaning unit, and 9 represent air knife, and 10 represent drying system one, and 11 represent drying system two, and 12 represent again Syzygy is united, and 13 represent winding system, and 14 representatives unreel system;Wherein, drying system two includes near-infrared heating system and air Heating system.
Fig. 5 is the structural representation of the perovskite solar cell module of embodiment 2.
Fig. 6 is the sectional drawing of the perovskite solar battery array of embodiment 2, wherein, a represents flexible base board, and b represents saturating Bright binding agent, c represents metal negative line, and d represents perovskite solar battery sheet, and e represents common interconnection line.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
Embodiment 1
A kind of method that volume to volume printing prepares perovskite solar cell module, including:Using manufacture of solar cells Equipment (its structural representation is referring to Fig. 4), using volume to volume technique, prepares the perovskite solar battery sheet with encapsulated layer (namely solar cell module), wherein, slit print system 1, silk-screen printing are included in the manufacture of solar cells equipment System 2, gravu re system 3, hybrid system 12, cutting system (not shown), near-infrared heating system and air heating system (not shown), wherein, near-infrared heating system is included in drying system 2 11 with air heating system, near-infrared heating system Carry out when preparing calcium titanium ore bed cooperateing with heating with air heating system;
Specifically, following steps are carried out successively:
Substrate cleaning → unreeling → prints cavitation layer → printing calcium titanium ore bed → printed electronic layer → printing back electrode → multiple Close (encapsulation) → winding → section.
Embodiment 2
A kind of method that volume to volume printing prepares perovskite solar cell module, including:Using manufacture of solar cells Equipment, using volume to volume technique, prepares the perovskite solar battery sheet (namely solar cell module) with encapsulated layer, its In, comprising slit print system 1, screen printing system 2, gravu re system 3, compound in the manufacture of solar cells equipment System 12, cutting system (not shown), near-infrared heating system and air heating system (not shown), wherein, near-infrared heating System is included in drying system 2 11 with air heating system, and near-infrared heating system is preparing calcium titanium with air heating system Collaboration heating is carried out during ore bed, near-infrared heating system carries out when preparing calcium titanium ore bed cooperateing with heating with air heating system;
Specifically, following steps are carried out successively:
Substrate cleaning → unreel → printed electronic layer → printing calcium titanium ore bed → printing cavitation layer → printing back electrode → multiple Close (encapsulation) → winding → section.
Fig. 5 is the structural representation of the perovskite solar cell module of the present embodiment.
Perovskite solar battery sheet (namely solar cell module) series connection and formation calcium in parallel using the present embodiment Titanium ore solar battery array, the sectional drawing of perovskite solar battery array referring to Fig. 6, wherein, a represents flexible base board, b generations Table translucent adhesive, c represents metal negative line, and d represents perovskite solar battery sheet, and e represents common interconnection line, described common mutual On line is, for example, wire.
In the production of forward battery piece, layer of transparent film (i.e. encapsulating film) has been combined, therefore binding agent is to perovskite Battery structure will not produce influence, while realizing the flexible unit of perovskite battery.
Embodiment 3
A kind of method that volume to volume printing prepares perovskite solar cell module, including:Using manufacture of solar cells Equipment, using volume to volume technique, prepares the perovskite solar battery sheet (namely solar cell module) with encapsulated layer, its In, comprising slit print system 1, screen printing system 2, gravu re system 3, compound in the manufacture of solar cells equipment System 12, cutting system (not shown), near-infrared heating system and air heating system (not shown), wherein, near-infrared heating System is included in drying system 2 11 with air heating system, and near-infrared heating system is preparing calcium titanium with air heating system Collaboration heating is carried out during ore bed, near-infrared heating system carries out when preparing calcium titanium ore bed cooperateing with heating with air heating system;
Specifically, following steps are carried out successively:
Substrate cleaning → unreeling → sprays electronic shell → printing calcium titanium ore bed → spraying cavitation layer → printing back electrode → multiple Close (encapsulation) → winding → section.
Embodiment 4
A kind of method that volume to volume printing prepares perovskite solar cell module, including:Using manufacture of solar cells Equipment, using volume to volume technique, prepares the perovskite solar battery sheet (namely solar cell module) with encapsulated layer, its In, comprising slit print system 1, screen printing system 2, gravu re system 3, compound in the manufacture of solar cells equipment System 12, cutting system (not shown), near-infrared heating system and air heating system (not shown), wherein, near-infrared heating System is included in drying system 2 11 with air heating system, and near-infrared heating system is preparing calcium titanium with air heating system Collaboration heating is carried out during ore bed;
Specifically, following steps are carried out successively:
Substrate cleaning → unreeling → sprays electronic shell → spraying calcium titanium ore bed → spraying cavitation layer → printing back electrode → multiple Close (encapsulation) → winding → section.
Applicant states that the present invention illustrates the method detailed of the present invention, but not office of the invention by above-described embodiment It is limited to above-mentioned method detailed, that is, does not mean that the present invention has to rely on above-mentioned method detailed and could implemented.Art Technical staff it will be clearly understood that any improvement in the present invention, equivalence replacement and auxiliary element to each raw material of product of the present invention Addition, selection of concrete mode etc., within the scope of all falling within protection scope of the present invention and being open.

Claims (10)

1. a kind of method that volume to volume printing prepares perovskite solar cell module, it is characterised in that methods described includes:
Using manufacture of solar cells equipment, using volume to volume technique, perovskite solar cell functional layer is prepared in substrate And back electrode, the functional layer include hole transmission layer, calcium titanium ore bed and electron transfer layer, obtain perovskite solar cell Piece, i.e. solar cell module;
Near-infrared heating system and air heating system are included in the manufacture of solar cells equipment, when preparing calcium titanium ore bed Carry out collaboration heating.
2. according to the method described in claim 1, it is characterised in that be comprising cutting in the manufacture of solar cells equipment System, is cut using cutting system to perovskite solar battery sheet.
3. method according to claim 1 or 2, it is characterised in that optics is included in the manufacture of solar cells equipment Detecting system, to be detected to perovskite solar battery sheet.
4. the method according to claim any one of 1-3, it is characterised in that prepare the mode of functional layer and back electrode to apply The combination of cloth or any one or two kinds in printing, is preferably any one in continuous coating or continuous printing or two kinds Combination.
5. the method according to claim any one of 1-4, it is characterised in that included in the manufacture of solar cells equipment Slit print system, screen printing system and gravu re system.
6. the method according to claim any one of 1-5, it is characterised in that included in the manufacture of solar cells equipment Hybrid system, with composite package film, obtains the perovskite solar battery sheet with encapsulating film;
Preferably, the method that composite package film is used is roll-forming.
7. the method according to claim any one of 1-6, it is characterised in that the substrate is flexible substrates;
Preferably, the substrate is preceding through over cleaning in use;
Preferably, prepare in the perovskite presoma that calcium titanium ore bed is used mixed with chlorine source, chlorine source be preferably lead chloride and/or Ammonium chloride, more preferably lead chloride;
Preferably, chlorine source accounts for the 3%~8% of perovskite presoma gross mass;
Preferably, prepare in the perovskite presoma that calcium titanium ore bed is used mixed with Thiocyanate ion, and the thing containing Thiocyanate ion Matter accounts for the 3%~5% of perovskite presoma gross mass.
8. the method according to claim any one of 1-7, it is characterised in that prepare the electric transmission that electron transfer layer is used The solute of layer presoma includes tin ash and/or titanium dioxide, preferably tin ash;
Preferably, the solvent for preparing the electron transfer layer presoma that electron transfer layer is used is chloralkane or chloralkane and alcohol Mixture, preferably chloralkane and alcohol mixture.
9. the method according to claim any one of 1-8, it is characterised in that methods described includes:Using solar cell Production equipment, using volume to volume technique, prepares the perovskite solar battery sheet with encapsulated layer, wherein, the solar-electricity Near-infrared heating system and air heating system are included in the production equipment of pond, collaboration heating is carried out when preparing calcium titanium ore bed;
Specifically, following steps are carried out successively:
(1) substrate pretreatment;
(2) unreel;
(3) hole transmission layer, calcium titanium ore bed, electron transfer layer and back electrode are sequentially prepared on a flexible substrate;
(4) it is combined, encapsulating film is prepared with the surface in back electrode;
(5) wind;
(6) cut into slices;
Or, specifically, following steps are carried out successively:
(1) substrate pretreatment;
(2) unreel;
(3) electron transfer layer, calcium titanium ore bed, hole transmission layer and back electrode are sequentially prepared on a flexible substrate;
(4) it is combined, encapsulating film is prepared with the surface in back electrode;
(5) wind;
(6) cut into slices.
10. the method according to claim any one of 1-9, it is characterised in that the perovskite solar battery sheet series connection Perovskite solar battery array is formed with parallel connection.
CN201710506289.8A 2017-06-28 2017-06-28 Method for preparing perovskite solar cell module through roll-to-roll printing Pending CN107275495A (en)

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CN201710506289.8A CN107275495A (en) 2017-06-28 2017-06-28 Method for preparing perovskite solar cell module through roll-to-roll printing
PCT/CN2017/100916 WO2019000641A1 (en) 2017-06-28 2017-09-07 A method for preparing a perovskite solar cell module by roll-to-roll printing

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