CN107275432A - A kind of crystal silicon solar energy battery and preparation method thereof - Google Patents

A kind of crystal silicon solar energy battery and preparation method thereof Download PDF

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Publication number
CN107275432A
CN107275432A CN201710662275.5A CN201710662275A CN107275432A CN 107275432 A CN107275432 A CN 107275432A CN 201710662275 A CN201710662275 A CN 201710662275A CN 107275432 A CN107275432 A CN 107275432A
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layer
emitter stage
heavily doped
doped polysilicon
metal electrode
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CN107275432B (en
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陈奕峰
崔艳峰
陈达明
杨阳
王子港
刘成法
盛赟
皮尔·威灵顿
冯志强
皮亚同·皮·阿特玛特
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Changzhou Trina Solar Energy Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of crystal silicon solar energy battery and preparation method thereof, the crystal silicon solar energy battery includes silicon substrate, emitter stage, back surface field and the metal electrode being respectively arranged on emitter stage and back surface field, the emitter stage and back surface field are located at silicon substrate both sides, the emitter stage and/or back surface field include non-metallic regions and the metallic region for setting metal electrode, characterized in that, metallic region on the emitter stage and/or back surface field is to being disposed with passivation layer and heavily doped polysilicon layer between metal electrode.The strong absorption characteristic of the functional film of passivation layer and heavily doped polysilicon layer composition does not interfere with the optical absorption of current structure in the present invention, so as to ensure that the collection efficiency of carrier, it also avoid parasitic absorption, realizes the double dominant of high current and Gao Kai pressures.

Description

A kind of crystal silicon solar energy battery and preparation method thereof
Technical field
The invention belongs to manufacture of solar cells processing technique field, and in particular to a kind of crystal silicon solar energy battery and its Preparation method.
Background technology
Solar cell is that a kind of utilization photoelectric effect or photochemical effect are converted into luminous energy in the device of electric energy, and is claimed For solar chip or photocell.According to using, material is different with technology, and solar cell is broadly divided into two major classes, and a class is brilliant Body silicon solar cell a, class is thin-film solar cells.At present either from the point of view of global solar battery product structure, also It is that crystal silicon battery is in occupation of absolute advantage from the point of view of the maximum China of solar cell yield.Crystal silicon solar batteries are Directly luminous energy is changed into by photoelectric effect or photochemical effect the device of electric energy, be to make the sun using photoelectricity transformation principle Radiant light be changed into a kind of device of electric energy by semiconductor substance, this photoelectric conversion process is generally termed " photogenic voltage Effect ", therefore, solar cell are also known as " photovoltaic cell ".
The Interface composites of crystal silicon solar energy battery metallic region have become the important of restriction efficiency of solar cell lifting Factor.At present, when generally preparing crystalline silicon day sun energy battery, using the silicon nitride printed thereon for being screen printed onto solar cell Silver paste, then by high temperature sintering, silver paste burns silicon nitride, the emitter stage formation Ohmic contact with battery.But, silver and transmitting Metals-semiconductor contacts interface is easily formed between pole, the interface turns into serious Carrier recombination center, reduce sun electricity The conversion efficiency in pond.
Academic circles at present uses for reference the Experience in Development of semiconductor, heterojunction solar battery is developed, in crystalline silicon silicon substrate Upper deposition of amorphous silicon films, then deposition of transparent conductive film on the amorphous silicon thin film, then silk-screen printing is non-on nesa coating Burn-through type low temperature silver paste.Although amorphous silicon membrane and transparent conductive film solve the problem of passivation of metal area, carrier Collection efficiency is not high, while forming parasitic absorption, battery short circuit electric current is not high.
The content of the invention
In order to solve the above problems, the invention provides a kind of crystal silicon solar energy battery, the efficiency of battery is not only improved, And suppress to form the formation of direct metal-interface, it is to avoid the parasitic absorption of light is produced, and improves battery simultaneously Carrier collection efficiency.
The technical scheme is that:A kind of crystal silicon solar energy battery, including silicon substrate, emitter stage, back surface field and The metal electrode on emitter stage and back surface field is respectively arranged at, the emitter stage and back surface field are located at silicon substrate both sides, described Emitter stage and/or back surface field include non-metallic regions and the metallic region for setting metal electrode, the emitter stage and/or Metallic region on back surface field is to being disposed with passivation layer and heavily doped polysilicon layer between metal electrode.
The present invention emitter stage and carry on the back electric field upper setting passivation layer and heavily doped polysilicon layer so that metal electrode with Ohmic contact is formed between heavily doped polysilicon layer, metal electrode can be not directly contacted with emitter stage and back surface field, reduce gold Belong to region surface recombination rate, improve battery open circuit voltage.
Preferably, the silicon substrate is made up of p-type or N-type silicon materials, the silicon substrate resistivity is 0.01~ 1000Ωcm。
Preferably, the thickness of the passivation layer is 0.1~1000 angstrom, band gap width is 1~10eV.
Preferably, the passivation layer is made up of one or more materials in silica, silicon nitride or non-crystalline silicon.
Preferably, the doping type of the heavily doped polysilicon layer is identical with the doping type of emitter stage and/or back of the body electric field.
Preferably, the thickness of the heavily doped polysilicon layer is 1~10000nm, band gap width is 1.1~2eV.
Preferably, the film layer rich in protium is provided between the heavily doped polysilicon layer and metal electrode, it is described The thickness of film layer is 0.1~10000nm.Film layer causes metallic region and non-metallic regions surface recombination speed in the present invention Rate is reduced.
Preferably, the film layer is made up of one or more of materials in silicon nitride, silica or aluminum oxide.
Present invention also offers a kind of preparation method of above-mentioned crystal silicon solar energy battery, comprise the following steps:
(a) it is doped on a silicon substrate, forms uniform emitter stage and/or back surface field, and at emitter stage and/or the back side Non-metallic regions and the metallic region for setting metal electrode are divided on field;
(b) first aoxidize to form blunt via hot oxygen in the metallic region and non-metallic regions of emitter stage and/or back surface field Change layer, then deposit heavily doped polysilicon layer over the passivation layer, silk is then used on the heavily doped polysilicon layer at metallic region Wire mark scopiform into one layer of mask layer, then etch be not masked layer protection non-metallic regions passivation layer and heavily doped polysilicon layer, Finally remove mask layer;
Or, aoxidize to form passivation layer via hot oxygen in the metallic region of emitter stage and/or back surface field, then in passivation layer The upper heavily doped polysilicon layer of deposition;
(c) the screen-printed metal electrode slurry on heavily doped polysilicon layer, sintering obtains metal electrode.
When the present invention prepares crystal silicon solar energy battery, the metallic region for setting metal electrode is designed in advance, so After passivation layer and heavily doped polysilicon layer can be set using two ways, can pass through LPCVD when heavily doped polysilicon layer is set Deposition.Wherein first way is that passivation layer and heavily doped polysilicon layer are provided with metallic region and non-metallic regions Afterwards, mask layer is set on the heavily doped polysilicon layer positioned at metallic region, and wherein buried layer can be made of ink material, After mask layer formation, etching is not masked the passivation layer and heavily doped polysilicon layer of the non-metallic regions of layer protection, etching passivation KOH can be respectively adopted when layer and heavily doped polysilicon layer and HF is performed etching, mask layer is finally removed.
The present invention can also take another mode, i.e., passivation layer and heavily doped polysilicon are only set in metallic region Layer, the step of setting mask layer can be reduced using which.
After setting passivation layer and heavily doped polysilicon layer via any one of above two mode, it can carry out Doped source in high annealing, activation polysilicon.
Preferably, in the step (c), first depositing the film on heavily doped polysilicon layer and/or non-metallic regions Layer, then the screen-printed metal electrode slurry in the film layer positioned at metallic region, finally sinter and obtain metal electrode.The present invention is also After deposition film layer, then it can pass through on heavily doped polysilicon layer and non-metallic regions using PECVD deposition films layer Screen-printed metal electrode slurry, finally by high temperature sintering so that the metal electrode for forming metal electrode is starched and film layer Chemically react, film layer is etched, so as to form good Ohmic contact with the heavily doped polysilicon layer below film layer.
Compared with prior art, beneficial effects of the present invention are embodied in:
(1) metal electrode is not contacted directly with emitter stage and back surface field, the metallic region quilt of emitter stage and back surface field Passivation layer is passivated, the reduction of its recombination-rate surface, the good emitter stage of formation and metal area passivation, and non-metallic regions can be by film Layer passivation, the reduction of its recombination-rate surface.Via the very effective collection photo-generated carrier of uniform emission, due to passivation layer and heavily doped Polysilicon layer is arranged on below metal electrode so that passivation layer and heavily doped polysilicon layer blocking due to upper metal electrode, Incident light will not be absorbed, therefore the strong absorption characteristic of the functional film of passivation layer and heavily doped polysilicon layer composition is not interfered with The optical absorption of current structure, so as to ensure that the collection efficiency of carrier, it also avoid parasitic absorption, realize high current and Height opens the double dominant of pressure.
(2) preparation method of crystal silicon solar energy battery of the present invention is simple to operate, is suitably applied large-scale production.
Brief description of the drawings
Fig. 1 is the structural representation of silicon substrate in the present invention.
Fig. 2 for the present invention in form the structural representation after emitter stage on a silicon substrate.
Fig. 3 is the structural representation in the present invention on emitter stage after setting passivation layer.
Fig. 4 is sets structural representation after heavily doped polysilicon layer over the passivation layer in the present invention.
Fig. 5 is the structural representation in the present invention after the setting mask layer of heavily doped polysilicon layer mountain.
Fig. 6 is the structural representation after the passivation layer and heavily doped polysilicon layer of etching non-metallic regions in the present invention.
Fig. 7 is the structural representation after removal mask layer in the present invention.
Fig. 8 is the structural representation after setting film layer in the present invention.
Fig. 9 is the structural representation that silk-screen printing is formed after metal electrode.
Wherein, 1, silicon substrate;2nd, emitter stage;3rd, passivation layer;4th, heavily doped polysilicon layer;5 mask layers;6th, film layer;7th, it is golden Belong to electrode.
Embodiment
Embodiment 1
It is a kind of to prepare a kind of method of crystal silicon solar energy battery, comprise the following steps:
(a) using p-type monocrystalline silicon as silicon substrate 1, see Fig. 1, phosphorus diffusion is carried out in front, form emitter stage 2 and see Fig. 2.The layer The recombination current density of emitter stage 2 is 30fA/cm2, square resistance isThe emitter stage 2, which has, absorbs light, produces light Raw carrier, and collect the function of electronics.
(b) hot oxygen is used above in emitter stage 2 to aoxidize to form the thick thermal oxide layers (passivation layer 3) of 2nm, Fig. 3 is seen, in passivation Using LPCVD deposition phosphorous doped polysilicon layers (heavily doped polysilicon layer 4) on layer 3, Fig. 4 is seen, using 1000 DEG C of progress high annealings Doped source in 60min, activation polysilicon.
(c) screen printing ink is used, covering for the ink formation with certain figure is formed in the heavily doped top of polysilicon layer 4 Mold layer 5, is shown in Fig. 5, and passivation layer 3 and heavily doped polysilicon layer 4 that KOH and HF etchings are not masked layer protection is respectively adopted, Fig. 6 is seen. Then mask layer is removed, Fig. 7 is seen.
(d) Fig. 8 is shown in, using silk-screen printing, blunt in superstructure cvd nitride silicon thin film (film layer 6) using PECVD Change silk-screen printing silver paste on the feature laminate film that layer 3 and heavily doped polysilicon layer 4 are constituted, by 900 DEG C of high temperature sinterings, formed Silver electrode (metal electrode 7), wherein silver paste chemically react with silicon nitride film 6, etch nitride silicon thin film 6, with lower section Heavily doped polysilicon layer 4 forms good Ohmic contact, sees Fig. 9.
Metal electrode 7 is not contacted directly with emitter stage 2 so that for the emitter stage 2 for the metallic region for setting metal electrode Be thermally oxidized layer passivation so that its recombination-rate surface can as little as 30cm/s, and other field emission poles are blunt by silicon nitride film Change, its recombination-rate surface can as little as 20cm/s, the good emitter stage of formation and metallic region passivation.Meanwhile, emitter stage 2 is effective Photo-generated carrier is collected, the feature laminate film that passivation layer 3 and heavily doped polysilicon layer 4 are constituted is provided only under metal electrode Side, due to blocking for upper metal electrode, therefore will not absorb incident light, thus feature laminate film strong absorption characteristic not The optical absorption of current structure can be influenceed, the double dominant of high current and Gao Kai pressures is realized.

Claims (10)

1. a kind of crystal silicon solar energy battery, including silicon substrate, emitter stage, back surface field and it is respectively arranged at emitter stage and the back side Metal electrode on field, the emitter stage and back surface field are located at silicon substrate both sides, and the emitter stage and/or back surface field include non- Metallic region and the metallic region for setting metal electrode, it is characterised in that the gold on the emitter stage and/or back surface field Category region is to being disposed with passivation layer and heavily doped polysilicon layer between metal electrode.
2. crystal silicon solar energy battery as claimed in claim 1, it is characterised in that the silicon substrate is p-type or N-type silicon material Material is made, and the silicon substrate resistivity is 0.01~1000 Ω cm.
3. crystal silicon solar energy battery as claimed in claim 1, it is characterised in that the thickness of the passivation layer is 0.1~ 1000 angstroms, band gap width is 1~10eV.
4. crystal silicon solar energy battery as claimed in claim 1, it is characterised in that the passivation layer is silica, silicon nitride Or one or more materials in non-crystalline silicon are made.
5. crystal silicon solar energy battery as claimed in claim 1, it is characterised in that the doping type of the heavily doped polysilicon layer It is identical with emitter stage and/or the doping type for carrying on the back electric field.
6. crystal silicon solar energy battery as claimed in claim 1, it is characterised in that the thickness of the heavily doped polysilicon layer is 1 ~10000nm, band gap width is 1.1~2eV.
7. crystal silicon solar energy battery as claimed in claim 1, it is characterised in that the heavily doped polysilicon layer and metal electrode Between be provided with the film layer rich in protium, the thickness of the film layer is 0.1~10000nm.
8. crystal silicon solar energy battery as claimed in claim 7, it is characterised in that the film layer is silicon nitride, silica Or one or more of materials in aluminum oxide are made.
9. a kind of preparation method of crystal silicon solar energy battery as described in claim 1~8 is any, it is characterised in that including Following steps:
(a) it is doped on a silicon substrate, forms uniform emitter stage and/or back surface field, and on emitter stage and/or back surface field Divide non-metallic regions and the metallic region for setting metal electrode;
(b) first aoxidize to form passivation layer via hot oxygen in the metallic region and non-metallic regions of emitter stage and/or back surface field, Deposit heavily doped polysilicon layer over the passivation layer again, silk-screen printing is then used on the heavily doped polysilicon layer at metallic region One layer of mask layer is formed, then etches the passivation layer and heavily doped polysilicon layer of the non-metallic regions for not being masked layer protection, is finally gone Except mask layer;
Or, aoxidize to form passivation layer via hot oxygen in the metallic region of emitter stage and/or back surface field, then sink over the passivation layer The heavily doped polysilicon layer of product;
(c) the screen-printed metal electrode slurry on heavily doped polysilicon layer, sintering obtains metal electrode.
10. the preparation method of crystal silicon solar energy battery as claimed in claim 9, it is characterised in that in the step (c), The film layer, then the silk in the film layer positioned at metallic region are first deposited on heavily doped polysilicon layer and/or non-metallic regions Wire mark brush metal electrode is starched, and finally sintering obtains metal electrode.
CN201710662275.5A 2017-08-04 2017-08-04 Crystalline silicon solar cell and preparation method thereof Active CN107275432B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108231954A (en) * 2018-01-03 2018-06-29 维科诚(苏州)光伏科技有限公司 A kind of preparation method of solar cell
CN109494261A (en) * 2018-10-19 2019-03-19 晶澳(扬州)太阳能科技有限公司 Silica-based solar cell and preparation method, photovoltaic module
CN110120434A (en) * 2019-06-18 2019-08-13 合肥晶澳太阳能科技有限公司 Cell piece and preparation method thereof
CN110571299A (en) * 2019-08-29 2019-12-13 东方日升(常州)新能源有限公司 Self-aligned buried gate passivation contact crystalline silicon solar cell and preparation method thereof
CN111180555A (en) * 2020-03-04 2020-05-19 泰州中来光电科技有限公司 Preparation method of passivated contact battery based on PERC

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CN101707217A (en) * 2009-11-05 2010-05-12 复旦大学 Solar cell and preparation method thereof
CN102460715A (en) * 2009-04-21 2012-05-16 泰特拉桑有限公司 High-efficiency solar cell structures and methods of manufacture
CN106449800A (en) * 2016-12-07 2017-02-22 常州天合光能有限公司 Passivation contact structure of selective polycrystalline silicon thin film and preparation method thereof
CN206976375U (en) * 2017-08-04 2018-02-06 常州天合光能有限公司 A kind of crystal silicon solar energy battery

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102460715A (en) * 2009-04-21 2012-05-16 泰特拉桑有限公司 High-efficiency solar cell structures and methods of manufacture
CN101707217A (en) * 2009-11-05 2010-05-12 复旦大学 Solar cell and preparation method thereof
CN106449800A (en) * 2016-12-07 2017-02-22 常州天合光能有限公司 Passivation contact structure of selective polycrystalline silicon thin film and preparation method thereof
CN206976375U (en) * 2017-08-04 2018-02-06 常州天合光能有限公司 A kind of crystal silicon solar energy battery

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108231954A (en) * 2018-01-03 2018-06-29 维科诚(苏州)光伏科技有限公司 A kind of preparation method of solar cell
CN109494261A (en) * 2018-10-19 2019-03-19 晶澳(扬州)太阳能科技有限公司 Silica-based solar cell and preparation method, photovoltaic module
CN109494261B (en) * 2018-10-19 2024-06-21 晶澳(扬州)太阳能科技有限公司 Silicon-based solar cell, preparation method and photovoltaic module
CN110120434A (en) * 2019-06-18 2019-08-13 合肥晶澳太阳能科技有限公司 Cell piece and preparation method thereof
CN110120434B (en) * 2019-06-18 2024-03-26 合肥晶澳太阳能科技有限公司 Battery piece and preparation method thereof
CN110571299A (en) * 2019-08-29 2019-12-13 东方日升(常州)新能源有限公司 Self-aligned buried gate passivation contact crystalline silicon solar cell and preparation method thereof
CN111180555A (en) * 2020-03-04 2020-05-19 泰州中来光电科技有限公司 Preparation method of passivated contact battery based on PERC
CN111180555B (en) * 2020-03-04 2022-05-27 泰州中来光电科技有限公司 Preparation method of passivated contact battery based on PERC

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Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Applicant before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd.

Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Applicant after: TRINASOLAR Co.,Ltd.

Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Applicant before: trina solar Ltd.

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