CN107267669A - The brown sugar manufacture craft that a kind of tradition and modernity is combined - Google Patents
The brown sugar manufacture craft that a kind of tradition and modernity is combined Download PDFInfo
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- CN107267669A CN107267669A CN201710687729.4A CN201710687729A CN107267669A CN 107267669 A CN107267669 A CN 107267669A CN 201710687729 A CN201710687729 A CN 201710687729A CN 107267669 A CN107267669 A CN 107267669A
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- 235000000346 sugar Nutrition 0.000 title claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 164
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 64
- 240000000111 Saccharum officinarum Species 0.000 claims abstract description 33
- 235000007201 Saccharum officinarum Nutrition 0.000 claims abstract description 33
- 239000003345 natural gas Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000012535 impurity Substances 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 40
- 239000000835 fiber Substances 0.000 claims description 23
- 238000004062 sedimentation Methods 0.000 claims description 17
- 238000009835 boiling Methods 0.000 claims description 10
- 230000009182 swimming Effects 0.000 claims description 7
- 238000001556 precipitation Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000010009 beating Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 28
- 238000005516 engineering process Methods 0.000 abstract description 13
- 238000007670 refining Methods 0.000 abstract description 11
- 239000000126 substance Substances 0.000 abstract description 9
- 239000000203 mixture Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 230000000050 nutritive effect Effects 0.000 abstract description 3
- 238000001914 filtration Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract 1
- 239000004576 sand Substances 0.000 abstract 1
- 229930006000 Sucrose Natural products 0.000 description 7
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 235000016709 nutrition Nutrition 0.000 description 6
- 239000005720 sucrose Substances 0.000 description 6
- 230000035764 nutrition Effects 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000005715 Fructose Substances 0.000 description 2
- 229930091371 Fructose Natural products 0.000 description 2
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 2
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 2
- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- OVBPIULPVIDEAO-LBPRGKRZSA-N folic acid Chemical compound C=1N=C2NC(N)=NC(=O)C2=NC=1CNC1=CC=C(C(=O)N[C@@H](CCC(O)=O)C(O)=O)C=C1 OVBPIULPVIDEAO-LBPRGKRZSA-N 0.000 description 2
- 235000021552 granulated sugar Nutrition 0.000 description 2
- 235000012907 honey Nutrition 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000011573 trace mineral Substances 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
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- MIDXCONKKJTLDX-UHFFFAOYSA-N 3,5-dimethylcyclopentane-1,2-dione Chemical compound CC1CC(C)C(=O)C1=O MIDXCONKKJTLDX-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- AUNGANRZJHBGPY-UHFFFAOYSA-N D-Lyxoflavin Natural products OCC(O)C(O)C(O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- OVBPIULPVIDEAO-UHFFFAOYSA-N N-Pteroyl-L-glutaminsaeure Natural products C=1N=C2NC(N)=NC(=O)C2=NC=1CNC1=CC=C(C(=O)NC(CCC(O)=O)C(O)=O)C=C1 OVBPIULPVIDEAO-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 235000013736 caramel Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
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- 230000008859 change Effects 0.000 description 1
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- 229910052804 chromium Inorganic materials 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
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- 229960000304 folic acid Drugs 0.000 description 1
- 235000019152 folic acid Nutrition 0.000 description 1
- 239000011724 folic acid Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000013379 molasses Nutrition 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 229960003512 nicotinic acid Drugs 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000019192 riboflavin Nutrition 0.000 description 1
- 239000002151 riboflavin Substances 0.000 description 1
- 229960002477 riboflavin Drugs 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 210000000952 spleen Anatomy 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000009923 sugaring Methods 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B5/00—Reducing the size of material from which sugar is to be extracted
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/48—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
- C13B10/06—Sugar-cane crushers
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/16—Purification of sugar juices by physical means, e.g. osmosis or filtration
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B25/00—Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
- C13B25/02—Details, e.g. for preventing foaming or for catching juice
- C13B25/04—Heating equipment
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Botany (AREA)
- Inorganic Chemistry (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Water Supply & Treatment (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
The invention discloses the brown sugar manufacture craft that a kind of tradition and modernity is combined, the technique solves meeting chemical residue composition in the brown sugar of modern sugar refining technology production in the prior art, and it is of low nutritive value, and the manufacturing process of traditional brown sugar then has that dimension-limited, sugar yield be low, finished product is impure.The brown sugar making that tradition and modernity is combined is realized by step A I, first raw material sugarcane is cleaned up, crushed again and spray warm water, juice is squeezed to it, squeezing juice cool down and multiple times of filtration, it is precipitated again, and by natural gas plum blossom stove, moisture removal is heated to it using the control of accurate temperature and time, and is transferred to progress in dozen husky ware and beats sand, brown sugar die for molding is finally transferred to, finished product brown sugar is obtained after cooling.The technique, which is realized, can carry out the production of scale, and sugar yield is high, meanwhile, the brown sugar finished product impurity of making is few, no chemical residues effects.
Description
Technical field
The invention belongs to food processing field, and in particular to the brown sugar manufacture craft that a kind of tradition and modernity is combined.
Background technology
Brown sugar refers to the sugarcane commerieal sugar with honey, is that sugarcane contains 95% left side through squeezing the juice, concentrating the band honey formed, brown sugar
Right sucrose.Brown sugar is different by crystalline particle, is divided into brown granulated sugar, brown sugar powder, bowl sugar etc..Brown sugar is the edible of China's folk tradition
One of sugar, and high-quality brown sugar demand is particularly big, and because its nutritional ingredient is more much higher than white granulated sugar, so brown sugar price will height
In common edible sugar several times.
Modern sugar refining technology is very strict, the principle being combined using chemically and physically method, and its final purpose is
In order to purify sucrose (C from sugarcane12H22O11), and other materials are all disposed by chemical method, so modern sugaring
The product sucrose degree of purity produced is nature moderate purity highest carbohydrate more than 99.9%.Because of modern times system
Sugared technique is divided into sulfurous method and carbonatation process, and its substantially process is that some reduced sugars etc. are first carried out reaction to be converted into sucrose, so
Sucrose separating-purifying is come out afterwards, the remaining product after white sugar that purified are exactly modern brown sugar, so having part in brown sugar
Chemical residual, and nutritive value is not high.
The technique of traditional brown sugar is that the sugarcane that will be gathered in is rolled by chopping, and the juice pressed out uses simple stone
The clarification of grey method, then with small fire infusion 5-6 hour, and is stirred continuously and allows moisture content evaporating slowly, sugared concentration is gradually increased
Height, the syrup of high concentration can solidify out into the raw sugar of solid block, that is, brown sugar brick after the cooling period, and such traditional method is protected
The nutrition of sugarcane script is held, while also making flavour of the brown sugar with one similar caramel.The infusion in manufacturing process
The time color of more long brown sugar brick is also deeper, brown sugar is showed the bronzing of the different depths, and our common conventional powders
Shape brown sugar is then that brown sugar brick is made by grinding again.But the manufacturing process of traditional brown sugar there is also it is certain the problem of, i.e., it is this
Process usually requires to be operated by the personal experience of operator, it is difficult to reaches mass production scale, and needs big
Manpower work is measured, so production scale is typically small, and the production environment of small workshop mode, its sanitary conditions makes people worried;Together
When, sugar yield is too low for the relatively modern sugar refining technology of the manufacturing process of traditional brown sugar, and finished product is impure more, and this is one
It is the waste to limited sugarcane resource in degree to determine.
Now, the pursuit to high-quality food is more and more stronger, meanwhile, in industrial processes to becoming more meticulous, standard
The certification of change is more and more stricter.Therefore, can be residual in the brown sugar of modern sugar refining technology production for the technical of existing brown sugar making
Chemical composition is stayed, and is of low nutritive value;And the manufacturing process of traditional brown sugar is then present that dimension-limited, sugar yield be low, finished product contains
The problems such as impurity is more, so that larger waste is generated to sugarcane resource, the requirement more and more higher with people to food quality,
Therefore need badly and research and develop the brown sugar manufacture craft that a kind of tradition and modernity is combined, so as to solve above-mentioned technical problem.
The content of the invention
(1) technical problem to be solved
In view of the shortcomings of the prior art, it is combined the technical problem to be solved in the present invention is to provide a kind of tradition and modernity
Brown sugar manufacture craft, the technique can carry out the production of scale, and sugar yield is high, meanwhile, the brown sugar finished product impurity of making
Less, no chemical residues.
(2) technical scheme
In order to solve the above-mentioned technical problem, work is made the invention provides the brown sugar that such a tradition and modernity is combined
Skill, is concretely comprised the following steps:
A. sugarcane is cleaned up, and crushed by pulverizer, then spray temperature is 42- on sugarcane after being pulverized
44 DEG C of water, makes the water content of sugarcane after crushing be maintained at 86-88%, and is squeezed by squeezer, obtains just road juice;
B. first road juice is cooled down, its temperature is reduced to 13 DEG C, and carried out by the screen pack of 100 mesh to it
Filter, filters out crude fibre therein, it is filtered again further through the screen pack of 150 mesh, filter out middle fiber type therein,
It is filtered again by the screen pack of 200 mesh again, fine fibre therein is filtered out, two road juice are obtained;
C. two road juice are constantly pumped into sedimentation basin and carry out continuous precipitation, while by the juice constantly overflowed in sedimentation basin
Liquid is introduced into a pot using height fall, the level height 1.4-1.6m lower than sedimentation basin of a pot, obtains three road juice;
D. number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 68-72 DEG C, after heating 44-46 minutes, and the fiber and impurity of swimming in juice surface are salvaged, after salvaging totally,
Juice is transferred in No. two pots, four road juice are obtained;
E. No. two road juice of pot Nei tetra- are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 100 DEG C, and is kept for one hour of juice fluidized state, then juice is transferred in No. three pots, is obtained
To five road juice;
F. No. three road juice of pot Nei five are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 120 DEG C, and is kept for juice fluidized state half an hour, then juice is transferred in No. four pots, is obtained
Six road juice;
G. No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System when water content reaches 10% in juice, is transferred in No. five pots at 58-62 DEG C, obtains seven road juice;
H. No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 34-36 DEG C, when water content reaches 3% in juice, takes the dish out of the pot to be transferred to and beats in husky ware, obtains eight road juice;
I. it is stirred continuously beating the husky road juice of ware Zhong Dui eight, its temperature is down to room temperature, and continues to stir 3 minutes, then
Brown sugar die for molding is transferred to, finished product brown sugar is obtained after cooling.
Preferably, in step, sugarcane is cleaned up, and crushed by pulverizer, then sugarcane after being pulverized
Upper spray temperature is 43 DEG C of water, the water content of sugarcane after crushing is maintained at 87%, and is squeezed by squeezer, is obtained
First road juice.
Preferably, in step D, number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and constantly stirred
Mix, heating makes temperature control at 70 DEG C, after heating 45 minutes, the fiber and impurity of swimming in juice surface are salvaged, wait to beat
After dragging for totally, juice is transferred in No. two pots, four road juice are obtained.
Preferably, in step G, No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and constantly stirs
Mix, heating makes temperature control at 60 DEG C, when water content reaches 10% in juice, is transferred in No. five pots, obtains seven road juice.
Preferably, in steph, No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and constantly stirred
Mix, heating makes temperature control at 35 DEG C, when water content reaches 3% in juice, take the dish out of the pot to be transferred to and beat in husky ware, obtain eight roads
Juice.
(3) beneficial effect
The present invention brown sugar manufacture craft compared with prior art, first, in brown sugar manufacture craft of the invention, first road juice
Cooling is first passed through, then enters action by repeatedly being filtered using screen pack, and using the height fall of sedimentation basin and a pot
State is precipitated, and handles after specific temperature and time, salvaging processing to be carried out to it, rather than in the prior art in a pot
Modern sugar refining technology need to be acted upon by adding chemical reagent, therefore the brown sugar finished product so produced not only impurity
Less, purity is high, but also no chemical residues, edible safety, while containing nutritional ingredients most in sugarcane again, retains
Traditional sugar refining technology produces nutrition and the mouthfeel of brown sugar;Secondly, brown sugar manufacture craft of the invention is using the work standardized
Industry flow so that the technique can carry out the production of scale, in combination with the processing technology of optimization, first be crushed, sprays again
The water of specified temp is drenched, its humidity is maintained within certain value, so that the sugar in sugarcane is squeezed out to greatest extent, then
With reference to follow-up heating, husky and shaping is played, the sugar yield of the brown sugar manufacture craft is so substantially increased, has reached to greatest extent
Utilize the effect of sugarcane resource;Finally, the technique is joined by rational procedure in combination with the optimum technique of each step
The temperature of spray water, makes sugarcane keep certain humidity, the production of cane milling can be improved to greatest extent in number selection, step A
Sugared rate, the temperature of step B Zhong Chu roads juice cooling is carrying out multiple times of filtration, fiber therein, step can be filtered out to greatest extent
The height fall of sedimentation basin and a pot in C, the precipitation of the road juice of Neng Shi bis- and charging are gentler, in step D, E, F, G, H and I
The control of the temperature of heating, time and water content, and the control of mixing time in step I is combined, the brown sugar mouthfeel of production can be made
More preferably, the nutrient of the inside and is not lost, the brown sugar of the technique productions is remained traditional sugar refining technology and produces brown sugar
Nutrition and mouthfeel, and scale, successional production are appropriate for, in addition, the technological parameter of the technique is all by a large amount of
The optimized parameter that just draws of breakthrough trial, with high practicality, the heating-up temperature optimized by each step and when
Between etc., drastically increase the quality that present invention process makes brown sugar.
Embodiment
, below will be right to be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention
Technical scheme in the embodiment of the present invention carries out clear, complete description, so that the present invention is expanded on further, it is clear that described
Embodiment is only a part of embodiment of the present invention, rather than whole embodiments.
Embodiment 1
Present embodiment is the brown sugar manufacture craft that a kind of tradition and modernity is combined, and is concretely comprised the following steps:
A. sugarcane is cleaned up, and crushed by pulverizer, then spray temperature is 42 on sugarcane after being pulverized
DEG C water, the water content of sugarcane after crushing is maintained at 86%, and squeezed by squeezer, obtain just road juice;
B. first road juice is cooled down, its temperature is reduced to 13 DEG C, and carried out by the screen pack of 100 mesh to it
Filter, filters out crude fibre therein, it is filtered again further through the screen pack of 150 mesh, filter out middle fiber type therein,
It is filtered again by the screen pack of 200 mesh again, fine fibre therein is filtered out, two road juice are obtained;
C. two road juice are constantly pumped into sedimentation basin and carry out continuous precipitation, while by the juice constantly overflowed in sedimentation basin
Liquid is introduced into a pot using height fall, the level height 1.4m lower than sedimentation basin of a pot, obtains three road juice;
D. number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 68 DEG C, after heating 46 minutes, the fiber and impurity of swimming in juice surface is salvaged, after salvaging totally, by juice
It is transferred in No. two pots, obtains four road juice;
E. No. two road juice of pot Nei tetra- are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 100 DEG C, and is kept for one hour of juice fluidized state, then juice is transferred in No. three pots, is obtained
To five road juice;
F. No. three road juice of pot Nei five are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 120 DEG C, and is kept for juice fluidized state half an hour, then juice is transferred in No. four pots, is obtained
Six road juice;
G. No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System when water content reaches 10% in juice, is transferred in No. five pots at 58 DEG C, obtains seven road juice;
H. No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 34 DEG C, when water content reaches 3% in juice, takes the dish out of the pot to be transferred to and beats in husky ware, obtains eight road juice;
I. it is stirred continuously beating the husky road juice of ware Zhong Dui eight, its temperature is down to room temperature, and continues to stir 3 minutes, then
Brown sugar die for molding is transferred to, finished product brown sugar is obtained after cooling.
By said process, the sample 1 of finished product brown sugar is obtained.
Embodiment 2
Present embodiment is the brown sugar manufacture craft that a kind of tradition and modernity is combined, and is concretely comprised the following steps:
A. sugarcane is cleaned up, and crushed by pulverizer, then spray temperature is 43 on sugarcane after being pulverized
DEG C water, the water content of sugarcane after crushing is maintained at 87%, and squeezed by squeezer, obtain just road juice;
B. first road juice is cooled down, its temperature is reduced to 13 DEG C, and carried out by the screen pack of 100 mesh to it
Filter, filters out crude fibre therein, it is filtered again further through the screen pack of 150 mesh, filter out middle fiber type therein,
It is filtered again by the screen pack of 200 mesh again, fine fibre therein is filtered out, two road juice are obtained;
C. two road juice are constantly pumped into sedimentation basin and carry out continuous precipitation, while by the juice constantly overflowed in sedimentation basin
Liquid is introduced into a pot using height fall, the level height 1.5m lower than sedimentation basin of a pot, obtains three road juice;
D. number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 70 DEG C, after heating 45 minutes, the fiber and impurity of swimming in juice surface is salvaged, after salvaging totally, by juice
It is transferred in No. two pots, obtains four road juice;
E. No. two road juice of pot Nei tetra- are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 100 DEG C, and is kept for one hour of juice fluidized state, then juice is transferred in No. three pots, is obtained
To five road juice;
F. No. three road juice of pot Nei five are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 120 DEG C, and is kept for juice fluidized state half an hour, then juice is transferred in No. four pots, is obtained
Six road juice;
G. No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System when water content reaches 10% in juice, is transferred in No. five pots at 60 DEG C, obtains seven road juice;
H. No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 35 DEG C, when water content reaches 3% in juice, takes the dish out of the pot to be transferred to and beats in husky ware, obtains eight road juice;
I. it is stirred continuously beating the husky road juice of ware Zhong Dui eight, its temperature is down to room temperature, and continues to stir 3 minutes, then
Brown sugar die for molding is transferred to, finished product brown sugar is obtained after cooling.
By said process, the sample 2 of finished product brown sugar is obtained.
Embodiment 3
Present embodiment is the brown sugar manufacture craft that a kind of tradition and modernity is combined, and is concretely comprised the following steps:
A. sugarcane is cleaned up, and crushed by pulverizer, then spray temperature is 44 on sugarcane after being pulverized
DEG C water, the water content of sugarcane after crushing is maintained at 88%, and squeezed by squeezer, obtain just road juice;
B. first road juice is cooled down, its temperature is reduced to 13 DEG C, and carried out by the screen pack of 100 mesh to it
Filter, filters out crude fibre therein, it is filtered again further through the screen pack of 150 mesh, filter out middle fiber type therein,
It is filtered again by the screen pack of 200 mesh again, fine fibre therein is filtered out, two road juice are obtained;
C. two road juice are constantly pumped into sedimentation basin and carry out continuous precipitation, while by the juice constantly overflowed in sedimentation basin
Liquid is introduced into a pot using height fall, the level height 1.6m lower than sedimentation basin of a pot, obtains three road juice;
D. number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 72 DEG C, after heating 44 minutes, the fiber and impurity of swimming in juice surface is salvaged, after salvaging totally, by juice
It is transferred in No. two pots, obtains four road juice;
E. No. two road juice of pot Nei tetra- are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 100 DEG C, and is kept for one hour of juice fluidized state, then juice is transferred in No. three pots, is obtained
To five road juice;
F. No. three road juice of pot Nei five are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
Juice is heated to boiling by system at 120 DEG C, and is kept for juice fluidized state half an hour, then juice is transferred in No. four pots, is obtained
Six road juice;
G. No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System when water content reaches 10% in juice, is transferred in No. five pots at 62 DEG C, obtains seven road juice;
H. No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control
System is at 36 DEG C, when water content reaches 3% in juice, takes the dish out of the pot to be transferred to and beats in husky ware, obtains eight road juice;
I. it is stirred continuously beating the husky road juice of ware Zhong Dui eight, its temperature is down to room temperature, and continues to stir 3 minutes, then
Brown sugar die for molding is transferred to, finished product brown sugar is obtained after cooling.
By said process, the sample 3 of finished product brown sugar is obtained.
Experimental comparison:The brown sugar sample 4 for producing and obtaining using modern sugar refining technology is taken, the system using traditional brown sugar is taken
The brown sugar sample 5 that technique productions are obtained is made, by carrying out detection pair respectively to sample 1, sample 2, sample 3, sample 4 and sample 5
Than drawing following related conclusions:
First, by the ASSOCIATE STATISTICS to sugar refining technology, the sugar yield of modern sugar refining technology production brown sugar is used for 13%
Left and right, and it is, less than 10%, and to pass through and count above-described embodiment 1, embodiment 2 to use the sugar yield of the manufacturing process of traditional brown sugar
Sugar yield with embodiment 3 is 13.3%, suitable with the sugar yield that modern sugar refining technology produces brown sugar, hence it is evident that higher than traditional brown sugar
Manufacturing process sugar yield, it is therefore evident that the technique of the present invention can carry out the production of scale, and production sugar
Rate is high;
Secondly, by being examined respectively by the content that is divided into sample 1, sample 2, sample 3, sample 4 and sample 5
Survey, it can be deduced that, more minute impurities are contained in sample 5, and the impurity in sample 1, sample 2, sample 3 and sample 4 is few,
But sample 4 is interior containing a certain amount of chemical agent residue calcium carbonate, and having no in sample 1, sample 2, sample 3 and sample 5
The residual of reagent is learned, it is therefore evident that the brown sugar finished product impurity that the technique of the present invention makes is few, and no chemical residues;
In addition, by detecting that the composition of each sample is known, fructose, reduced sugar, grape are contained in sample 1, sample 2, sample 3 and sample 5
Sugar, molasses and vitamin and mineral trace element etc., also containing growth in humans develop indispensable malic acid, folic acid,
The various elements such as riboflavin, carrotene, nicotinic acid and trace element manganese, zinc, chromium, and in sample 4 99.9% be sucrose, remaining is
Extremely least a portion of fructose and glucose, it can be clearly seen that the brown sugar that technique of the invention makes is because with above-mentioned nutrition member
Element, thus promote the production of body fluid with having silt, cold dispelling promoting blood circulation, warm stomach invigorating the spleen, pain of alleviation the effects such as, be especially suitable for various people edible.
Finally, using 20 experimenters, sample 1, sample 2, sample 3, sample 4 and sample 5 are foretasted respectively, then
The best sample of ballot selection mouthfeel, COMPREHENSIVE CALCULATING, wherein there is 18 experimenters to feel the mouthfeel of sample 1, sample 2 and sample 3
Preferably, there are 2 experimenters to think that the mouthfeel of sample 5 is best, and think that the mouthfeel of sample 4 is best without any experimenter, and pass through
The introduction of experimenter can intuitively know sample 1, sample 2, sample 3 and the sugarcane aromatic flavour of sample 5, smoother taste, and sample 4
It is general compared to other four kinds of mouthfeels, it is therefore evident that the brown sugar finished product that the technique of the present invention makes is in good taste, more by
Popular welcome;
Summary, it is possible thereby to which apparent knows that brown sugar manufacture craft of the invention can carry out the life of scale
Production, and sugar yield is high, meanwhile, the brown sugar finished product impurity of making is few, no chemical residues, in good taste.
The technical characteristics and general principle and associated advantages of the present invention are the foregoing described, for those skilled in the art
For, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and it is in the design without departing substantially from the present invention or substantially special
In the case of levying, the present invention can be realized in other specific forms.Therefore, all should be by embodiment no matter from the point of view of which point
Regard exemplary as, and be nonrestrictive, the scope of the present invention is limited by appended claims rather than described above,
It is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It may be appreciated other embodiment.
Claims (5)
1. the brown sugar manufacture craft that a kind of tradition and modernity is combined, it is characterised in that concretely comprise the following steps:
A. sugarcane is cleaned up, and crushed by pulverizer, then spray temperature is 42-44 DEG C on sugarcane after being pulverized
Water, the water content of sugarcane after crushing is maintained at 86-88%, and squeezed by squeezer, obtain just road juice;
B. first road juice is cooled down, its temperature is reduced to 13 DEG C, and filtered by the screen pack of 100 mesh to it, mistake
Crude fibre therein is filtered, it is filtered again further through the screen pack of 150 mesh, middle fiber type therein is filtered out, then lead to
The screen pack for crossing 200 mesh is filtered to it again, filters out fine fibre therein, obtains two road juice;
C. two road juice are constantly pumped into sedimentation basin and carry out continuous precipitation, while the juice constantly overflowed in sedimentation basin is sharp
It is introduced into height fall in a pot, the level height 1.4-1.6m lower than sedimentation basin of a pot obtains three road juice;
D. number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control exist
68-72 DEG C, after heating 44-46 minutes, the fiber and impurity of swimming in juice surface are salvaged, after salvaging totally, by juice
Liquid is transferred in No. two pots, obtains four road juice;
E. No. two road juice of pot Nei tetra- are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control exist
100 DEG C, juice is heated to boiling, and is kept for one hour of juice fluidized state, then juice is transferred in No. three pots, five are obtained
Road juice;
F. No. three road juice of pot Nei five are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control exist
120 DEG C, juice is heated to boiling, and kept for juice fluidized state half an hour, then juice is transferred in No. four pots, six roads are obtained
Juice;
G. No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control exist
58-62 DEG C, when water content reaches 10% in juice, it is transferred in No. five pots, obtains seven road juice;
H. No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and be stirred continuously, heating makes temperature control exist
34-36 DEG C, when water content reaches 3% in juice, take the dish out of the pot to be transferred to and beat in husky ware, obtain eight road juice;
I. it is stirred continuously beating the husky road juice of ware Zhong Dui eight, its temperature is down to room temperature, and continue to stir 3 minutes, then is transferred to
Brown sugar die for molding, finished product brown sugar is obtained after cooling.
2. the brown sugar manufacture craft that a kind of tradition and modernity according to claim 1 is combined, it is characterised in that in step
In A, sugarcane is cleaned up, and crushed by pulverizer, then spray temperature is 43 DEG C of water on sugarcane after being pulverized,
The water content of sugarcane after crushing is maintained at 87%, and squeezed by squeezer, obtain just road juice.
3. the brown sugar manufacture craft that a kind of tradition and modernity according to claim 1 is combined, it is characterised in that in step
In D, number road juice of pot Nei tri- is heated using natural gas plum blossom stove, and is stirred continuously, heating makes temperature control 70
DEG C, after heating 45 minutes, the fiber and impurity of swimming in juice surface are salvaged, after salvaging totally, juice is transferred to two
In number pot, four road juice are obtained.
4. the brown sugar manufacture craft that a kind of tradition and modernity according to claim 1 is combined, it is characterised in that in step
In G, No. four road juice of pot Nei six are heated using natural gas plum blossom stove, and are stirred continuously, heating makes temperature control 60
DEG C, when water content reaches 10% in juice, it is transferred in No. five pots, obtains seven road juice.
5. the brown sugar manufacture craft that a kind of tradition and modernity according to claim 1 is combined, it is characterised in that in step
In H, No. five road juice of pot Nei seven are heated using natural gas plum blossom stove, and are stirred continuously, heating makes temperature control 35
DEG C, when water content reaches 3% in juice, take the dish out of the pot to be transferred to and beat in husky ware, obtain eight road juice.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102952905A (en) * | 2012-12-31 | 2013-03-06 | 广西崇左市湘桂糖业有限公司 | Method for producing sulfur-free honey-carrying brown sugar |
CN105154591A (en) * | 2015-08-13 | 2015-12-16 | 开远滇蔗园科技有限公司 | Production method of sugar cane juice brown sugar powder |
EP2885434B1 (en) * | 2012-08-28 | 2017-05-31 | Tongaat Hulett Limited | Process for refining impure crystallised sucrose |
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2017
- 2017-08-11 CN CN201710687729.4A patent/CN107267669A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2885434B1 (en) * | 2012-08-28 | 2017-05-31 | Tongaat Hulett Limited | Process for refining impure crystallised sucrose |
CN102952905A (en) * | 2012-12-31 | 2013-03-06 | 广西崇左市湘桂糖业有限公司 | Method for producing sulfur-free honey-carrying brown sugar |
CN105154591A (en) * | 2015-08-13 | 2015-12-16 | 开远滇蔗园科技有限公司 | Production method of sugar cane juice brown sugar powder |
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