CN107267204A - A kind of heavy oil continuous catalysis cracking device and method - Google Patents

A kind of heavy oil continuous catalysis cracking device and method Download PDF

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Publication number
CN107267204A
CN107267204A CN201710583650.7A CN201710583650A CN107267204A CN 107267204 A CN107267204 A CN 107267204A CN 201710583650 A CN201710583650 A CN 201710583650A CN 107267204 A CN107267204 A CN 107267204A
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Prior art keywords
elution
catalytic reactor
reactor
slope
heavy oil
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CN201710583650.7A
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Chinese (zh)
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CN107267204B (en
Inventor
苏有勇
曹茂炅
吴桢芬
何小玲
李关艳
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G55/00Treatment of hydrocarbon oils, in the absence of hydrogen, by at least one refining process and at least one cracking process
    • C10G55/02Treatment of hydrocarbon oils, in the absence of hydrogen, by at least one refining process and at least one cracking process plural serial stages only
    • C10G55/06Treatment of hydrocarbon oils, in the absence of hydrogen, by at least one refining process and at least one cracking process plural serial stages only including at least one catalytic cracking step
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/10Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with stationary catalyst bed
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The present invention relates to a kind of heavy oil continuous catalysis cracking device and method, belong to energy technology field.While feedstock oil of the present invention is heated by reactor, by after three layers of catalyst layer being arranged in reactor, discharged from the top of reactor, discharging opening connects the lower end of elution circuit above reactor, after pipeline of the gas obtained in reacted device by elution circuit lower end, reach the leacheate liquefaction that elution spout is sprayed after nearby, flowed out from the mixing liquid outlet mouth of pipe on scrubbed slope, and flow into the separatory funnel device of connection, stratification is carried out, liquid is gone out by continuous valve stratified flow after layering.The present invention make it that reaction is more comprehensive by three layers of catalyst reaction, while entering elution device part as a vapor, material obtained by reaction thoroughly more preferably can be more fully collected in three layers of elution of scrubbed device.And the design of separatory funnel can carry out perfect layering.

Description

A kind of heavy oil continuous catalysis cracking device and method
Technical field
The present invention relates to a kind of heavy oil continuous catalysis cracking device and method, belong to energy technology field.
Background technology
The world today, because the usage amount of fossil energy is increasing, and its is non-renewable so that the production of the mankind Life is wanted to continue, it is necessary to more a greater amount of fossil energies, but is intended to maintain this state of development, and future is not It is imaginabale.At the same time, the environmental protection consciousness of people is stronger and stronger, has more preferably for those used discarded objects Utilization.Therefore us are needed to develop more preferably, more diversified continuous catalytic pyrolysis equipment is used to prepare fuel oil, and returns Receive the heavy oil progress catalytic pyrolysis after use.Prepared by heavy oil serialization charging catalytic pyrolysis has in the development of fuel oil energy technology There is important meaning.
The content of the invention
The technical problem to be solved in the present invention is:The present invention provides a kind of heavy oil continuous catalysis cracking device and method, uses In realizing that discontinuity present in RFCC cracking process, catalytic cracking reaction device heat insulation effect be bad, catalyst Reaction temperature is not high and condenser system considers incomplete problem, and fuel oil is finally made, and realizes the recovery of heavy oil Re-use.
The technical scheme is that:A kind of heavy oil continuous catalysis cracking device and method, including charging reaction system, elution System and product hierarchical system;
The charging reaction system includes catalyst placed layer 4, catalytic reactor 5, catalyst inlet 6, the and of constant temperature heating device 7 Power supply 8;Catalytic reactor 5 is provided with catalyst inlet 6, constant temperature heating device 7, catalytic reactor 5 to be placed provided with catalyst Layer 4;Power supply 8 is used to power for constant temperature heating device 7;
Elution circuit and the product hierarchical system include drenching liquid import 1, elution device, elution spout 3, elution device import 9, Elute slope 10, valve I 11, mixing liquid outlet 12, valve II 13 and separatory funnel 14;Wherein under catalytic reactor 5 End is connected to charging aperture, and the top discharging opening of catalytic reactor 5 connects the lower end of elution device, the lower end elution device of elution device Import 9 is connected with the upper end of catalytic reactor 5, elution device upper end provided with several pouring liquid imports 1, it is each drench liquid import 1 with Elution disk 2 is connected, and elution spout 3 is equipped with elution disk 2, and the lower section of elution spout 3 is equipped with an elution slope 10, Mei Gelin Wash slope 10 and export and be connected by valve I 11 with mixing liquid outlet 12, mixing liquid outlet 12 and separatory funnel 14 UNICOM, separatory funnel 14 is provided with valve II13.
An elution slope 10 is equipped with immediately below the elution spout 3, the elution of bottom is oblique in elution device Slope 10 is tightly connected with elution device, has space, the lower end of elution device between remaining elution slope 10 and elution device The one end of elution device import 9 is connected with the upper end of catalytic reactor 5, and the other end passes through the elution slope of bottom in elution device 10。
The lower end of separatory funnel 14 is used for opening for two hopper outlets of control provided with two hopper outlets, valve II13 Close.
The catalyst placed layer 4 is three layers.
Start below a kind of method that use described device carries out heavy oil continuous catalysis cracking, first catalytic reactor into Oil, while heating by the constant temperature heating device of reactor, by after three layers of catalyst layer being arranged in reactor, Discharged from the top of reactor, discharging opening connects the lower end of elution device, the lower end of elution device and reactor above reactor Upper end is connected, after pipeline of the gas obtained in reacted device by elution device lower end, is reached elution spout and is sprayed after nearby The leacheate liquefaction of pouring, scrubbed slope is flowed out from the mixing liquid outlet mouth of pipe, and flows into the separatory funnel device of connection, Stratification is carried out, liquid is gone out by continuous valve stratified flow after layering.
The idiographic flow of methods described is as follows:
A, the lower end of the catalytic reactor 5 are connected to charging aperture, and the heavy oil that charging aperture enters is added by the constant temperature of catalytic reactor 5 Thermal 7 is heated, meanwhile, carry out Catalytic Cracking Unit of Measure by three layers of catalyst placed layer 4 being arranged in catalytic reactor 5 Should so that the oil plant is able to split into the light-oil cracking thing of small molecule;
B, discharge again from the top of catalytic reactor 5, the top discharging opening of catalytic reactor 5 connects the lower end of elution device, elution The lower end elution device import 9 of device is connected with the upper end of catalytic reactor 5, and the light petroleum gas through being obtained in catalytic reactor 5 leads to Cross and enter elution device after the pipeline of elution device import 9;
C, into the light petroleum gas after elution device arrive at elution spout 3 after sprayed leacheate liquefaction so that after cracking Light petroleum gas gas molecule is rapidly condensed into liquid, is flowed out by eluting slope 10 from mixing liquid outlet 12, and the company of inflow Logical separatory funnel 14, carries out stratification;
Trickle is layered by continuous valve II13 after D, layering, carry out leacheate and final product light oil separation and Reclaim.
In the step C, into the light petroleum gas after elution device by three layers elution carry out leacheate liquefaction, above two A liquid part after layer liquefaction is flowed out by its respective elution slope 10 from mixing liquid outlet 12;Another part is flowed to Flowed out again by connected mixing liquid outlet 12 on the elution slope 10 of the bottom.
In the step C and step D, there are two outlets the lower end of separatory funnel 14, one outlet reclaim leacheate, another Final product light oil is reclaimed in outlet, and controls opening and closing by valve II13 simultaneously.
The beneficial effects of the invention are as follows:
1st, the present invention make it that reaction is more comprehensive by three layers of catalyst reaction, while entering elution device portion as a vapor Point, it thoroughly more preferably can more fully collect material obtained by reaction in three layers of elution of scrubbed device.And separatory funnel Design can carry out perfect layering;
2nd, feedstock oil charging of the present invention is continuous, catalytic cracking reaction device high insulating effect, catalyst reaction temperatures are high and condense System(Using elution circuit)Consider perfect, fuel oil is made, the recovery for realizing heavy oil is re-used.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Each label in Fig. 1:1- drenches liquid import, 2- elution disk, 3- elution spout, 4- catalyst placed layer, 5- catalytic reactors, 6- Catalyst inlet, 7- constant temperature heating devices, 8- motors, the import of 9- elution devices, 10- elution slope, 11- valve Is, 12- mixing Liquid outlet tube, 13- valves II, 14- separatory funnels.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the invention will be further described.
Embodiment 1:As shown in figure 1, a kind of heavy oil continuous catalysis cracking device, including charging reaction system, elution circuit With product hierarchical system;
The charging reaction system includes catalyst placed layer 4, catalytic reactor 5, catalyst inlet 6, the and of constant temperature heating device 7 Power supply 8;Catalytic reactor 5 is provided with catalyst inlet 6, constant temperature heating device 7, catalytic reactor 5 to be placed provided with catalyst Layer 4;Power supply 8 is used to power for constant temperature heating device 7;
Elution circuit and the product hierarchical system include drenching liquid import 1, elution device, elution spout 3, elution device import 9, Elute slope 10, valve I 11, mixing liquid outlet 12, valve II 13 and separatory funnel 14;Wherein under catalytic reactor 5 End is connected to charging aperture, and the top discharging opening of catalytic reactor 5 connects the lower end of elution device, the lower end elution device of elution device Import 9 is connected with the upper end of catalytic reactor 5, elution device upper end provided with several pouring liquid imports 1, it is each drench liquid import 1 with Elution disk 2 is connected, and elution spout 3 is equipped with elution disk 2, and the lower section of elution spout 3 is equipped with an elution slope 10, Mei Gelin Wash slope 10 and export and be connected by valve I 11 with mixing liquid outlet 12, mixing liquid outlet 12 and separatory funnel 14 UNICOM, separatory funnel 14 is provided with valve II13.
As the further scheme of the present invention, an elution slope 10 is equipped with immediately below the elution spout 3, positioned at pouring The elution slope 10 of bottom is tightly connected with elution device in cleaning device, between remaining elution slope 10 and elution device There is space, one end of lower end elution device import 9 of elution device is connected with the upper end of catalytic reactor 5, the other end is filled through elution Put the elution slope 10 of interior bottom.
As the further scheme of the present invention, the lower end of separatory funnel 14 is used provided with two hopper outlets, valve II13 In the opening and closing for controlling two hopper outlets.
As the further scheme of the present invention, the catalyst placed layer 4 is three layers.
Start below a kind of method that use described device carries out heavy oil continuous catalysis cracking, first catalytic reactor into Oil, while heating by the constant temperature heating device of reactor, by after three layers of catalyst layer being arranged in reactor, Discharged from the top of reactor, discharging opening connects the lower end of elution device, the lower end of elution device and reactor above reactor Upper end is connected, after pipeline of the gas obtained in reacted device by elution device lower end, is reached elution spout and is sprayed after nearby The leacheate liquefaction of pouring, scrubbed slope is flowed out from the mixing liquid outlet mouth of pipe, and flows into the separatory funnel device of connection, Stratification is carried out, liquid is gone out by continuous valve stratified flow after layering.
As the further scheme of the present invention, the idiographic flow of methods described is as follows:
A, the lower end of the catalytic reactor 5 are connected to charging aperture, and the heavy oil that charging aperture enters is added by the constant temperature of catalytic reactor 5 Thermal 7 is heated, meanwhile, carry out Catalytic Cracking Unit of Measure by three layers of catalyst placed layer 4 being arranged in catalytic reactor 5 Should so that the oil plant is able to split into the light-oil cracking thing of small molecule;
B, discharge again from the top of catalytic reactor 5, the top discharging opening of catalytic reactor 5 connects the lower end of elution device, elution The lower end elution device import 9 of device is connected with the upper end of catalytic reactor 5, and the light petroleum gas through being obtained in catalytic reactor 5 leads to Cross and enter elution device after the pipeline of elution device import 9;
C, into the light petroleum gas after elution device arrive at elution spout 3 after sprayed leacheate liquefaction so that after cracking Light petroleum gas gas molecule is rapidly condensed into liquid, is flowed out by eluting slope 10 from mixing liquid outlet 12, and the company of inflow Logical separatory funnel 14, carries out stratification;
Trickle is layered by continuous valve II13 after D, layering, carry out leacheate and final product light oil separation and Reclaim.
As the further scheme of the present invention, in the step C, three layers of pouring are passed through into the light petroleum gas after elution device Progress leacheate liquefaction is washed, the liquid part after upper two layers liquefaction is gone out by its respective elution slope 10 from mixing liquid Mouth pipe 12 flows out;Another part is flowed on the elution slope 10 of the bottom to be flowed by connected mixing liquid outlet 12 again Go out.
As the further scheme of the present invention, in the step C and step D, there are two outlets, one in the lower end of separatory funnel 14 Individual outlet reclaims leacheate, another outlet and reclaims final product light oil, and is opened and closed simultaneously by valve II13 controls.
The specific embodiment of the present invention is explained in detail above in conjunction with accompanying drawing, but the present invention is not limited to above-mentioned reality Example is applied, can also be on the premise of present inventive concept not be departed from the knowledge that those of ordinary skill in the art possess Various changes can be made.

Claims (8)

1. a kind of heavy oil continuous catalysis cracking device, it is characterised in that:Including charging reaction system, elution circuit and product layering System;
The charging reaction system includes catalyst placed layer(4), catalytic reactor(5), catalyst inlet(6), heated at constant temperature Device(7)And power supply(8);Catalytic reactor(5)It is provided with catalyst inlet(6), constant temperature heating device(7), catalytic reactor (5)It is interior to be provided with catalyst placed layer(4);Power supply(8)For for constant temperature heating device(7)Power supply;
Elution circuit and the product hierarchical system includes drenching liquid import(1), elution device, elution spout(3), elution device enters Mouthful(9), elution slope(10), valve I(11), mixing liquid outlet(12), valve II(13)And separatory funnel(14);Wherein Catalytic reactor(5)Lower end be connected to charging aperture, catalytic reactor(5)Top discharging opening connects the lower end of elution device, drenches The lower end elution device import of cleaning device(9)With catalytic reactor(5)Upper end is connected, and elution device upper end is provided with several pouring liquid Import(1), it is each to drench liquid import(1)With elution disk(2)Connection, elutes disk(2)On be equipped with elution spout(3), elution spray Mouthful(3)Lower section is equipped with an elution slope(10), each elute slope(10)Outlet passes through valve I(11)With mixing liquid Outlet(12)It is connected, mixing liquid outlet(12)With separatory funnel(14)UNICOM, separatory funnel(14)It is provided with valve II (13).
2. heavy oil continuous catalysis cracking device according to claim 1, it is characterised in that:The elution spout(3)Under just Side is equipped with an elution slope(10), the elution slope of bottom in elution device(10)Seal and connect with elution device Connect, remaining elution slope(10)There are space, the lower end elution device import of elution device between elution device(9)One end With catalytic reactor(5)Upper end is connected, and the other end passes through the elution slope of bottom in elution device(10).
3. heavy oil continuous catalysis cracking device according to claim 1, it is characterised in that:The separatory funnel(14)Lower end Provided with two hopper outlets, valve II(13)Opening and closing for controlling two hopper outlets.
4. heavy oil continuous catalysis cracking device according to claim 1, it is characterised in that:The catalyst placed layer(4) For three layers.
5. the method that a kind of any one of use claim 1-4 described device carries out heavy oil continuous catalysis cracking, it is characterised in that: Start oil-feed below catalytic reactor first, while heating by the constant temperature heating device of reactor, by being arranged at After three layers of catalyst layer in reactor, discharged from the top of reactor, above reactor under discharging opening connection elution device End, the lower end of elution device is connected with reactor upper end, the pipeline that the gas obtained in reacted device passes through elution device lower end Afterwards, the leacheate liquefaction that elution spout is sprayed after nearby is reached, scrubbed slope is flowed out from the mixing liquid outlet mouth of pipe, And the separatory funnel device of connection is flowed into, stratification is carried out, liquid is gone out by continuous valve stratified flow after layering.
6. the method for heavy oil continuous catalysis cracking according to claim 5, it is characterised in that:The idiographic flow of methods described It is as follows:
A, the catalytic reactor(5)Lower end be connected to charging aperture, the heavy oil that charging aperture enters passes through catalytic reactor(5)Perseverance Warm heater(7)Heated, meanwhile, by being arranged at catalytic reactor(5)In three layers of catalyst placed layer(4)Carry out Catalytic cracking reaction so that the oil plant is able to split into the light-oil cracking thing of small molecule;
B, again from catalytic reactor(5)Top discharging, catalytic reactor(5)Top discharging opening connects the lower end of elution device, The lower end elution device import of elution device(9)With catalytic reactor(5)Upper end is connected, through catalytic reactor(5)Middle acquisition Light petroleum gas passes through elution device import(9)Pipeline after enter elution device;
C, into the light petroleum gas after elution device arrive at elution spout(3)The leacheate liquefaction sprayed afterwards so that after cracking Light petroleum gas gas molecule be rapidly condensed into liquid, by eluting slope(10)From mixing liquid outlet(12)Outflow, and Flow into the separatory funnel of connection(14), carry out stratification;
Pass through continuous valve II after D, layering(13)Trickle is layered, the separation of leacheate and final product light oil is carried out And reclaim.
7. the method for heavy oil continuous catalysis cracking according to claim 6, it is characterised in that:In the step C, into pouring Light petroleum gas after cleaning device carries out leacheate liquefaction by three layers of elution, and the liquid part after upper two layers liquefaction passes through it Respective elution slope(10)From mixing liquid outlet(12)Outflow;Another part flows to the elution slope of the bottom(10)On Pass through connected mixing liquid outlet again(12)Outflow.
8. the method for heavy oil continuous catalysis cracking according to claim 6, it is characterised in that:The step C and step D In, separatory funnel(14)There are two outlets lower end, and one outlet reclaims leacheate, another outlet and reclaims final product lightweight Oil, and pass through valve II simultaneously(13)Control opening and closing.
CN201710583650.7A 2017-07-18 2017-07-18 A kind of heavy oil continuous catalysis cracking device and method Active CN107267204B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101302444A (en) * 2008-06-24 2008-11-12 同济大学 Method for producing oil by hydrocracking of coal-tar pitch
CN102115675A (en) * 2009-12-30 2011-07-06 中国科学院过程工程研究所 Heavy oil lightening method and device
CN106867559A (en) * 2017-04-28 2017-06-20 乔四洋 A kind of multistage cracking quantity-produced oil refining method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101302444A (en) * 2008-06-24 2008-11-12 同济大学 Method for producing oil by hydrocracking of coal-tar pitch
CN102115675A (en) * 2009-12-30 2011-07-06 中国科学院过程工程研究所 Heavy oil lightening method and device
CN106867559A (en) * 2017-04-28 2017-06-20 乔四洋 A kind of multistage cracking quantity-produced oil refining method

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