CN107256742B - Processing method of FFC with variable conductor section - Google Patents

Processing method of FFC with variable conductor section Download PDF

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CN107256742B
CN107256742B CN201710610449.3A CN201710610449A CN107256742B CN 107256742 B CN107256742 B CN 107256742B CN 201710610449 A CN201710610449 A CN 201710610449A CN 107256742 B CN107256742 B CN 107256742B
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wheel
worm
calendaring
conductor
connecting shaft
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CN107256742A (en
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汤红富
傅丹
杨平
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Shangrao Dalin New Material Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0003Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0026Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
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Abstract

The invention belongs to the technical field of FFC, and particularly relates to a processing method of a novel FFC with a variable energy conductor section. The technical problems that short circuit is easy to occur due to small spacing of flat conductors in the prior art are solved. The processing method of the FFC with the variable conductor section comprises the following steps: feeding, calendaring, interval adjustment and material taking. The distance between the rolling wheels is adjusted to be increased or decreased, so that conductors with different thicknesses are processed, two ends of each conductor are flat, the middle of each conductor is eccentric, the distance between the conductors in the FFC flexible flat cable can be increased, and short circuits can be avoided better. Compared with the prior art, the invention has the advantages that: the processing is convenient, and the conductor is not easy to be short-circuited.

Description

导体截面可变FFC的加工方法Processing method of FFC with variable conductor cross section

技术领域technical field

本发明属于FFC技术领域,尤其涉及一种导体截面可变FFC的加工方法。The invention belongs to the technical field of FFC, and in particular relates to a processing method of FFC with variable conductor cross section.

背景技术Background technique

很多电器元件的电路连接利用普通的导线,然而导线稳定性差,容易短路漏电,且在密集线路中,普通导线连接容易造成线路复杂缠绕,在维护和安装时较为困难,因此在一些特殊电路中利用FFC软排线来取代了普通的导线最为常见的是在电脑主机中的集成主板上,或者其他的密集型电路中。The circuit connection of many electrical components uses ordinary wires. However, the stability of the wires is poor, and it is easy to short-circuit and leak electricity. In dense circuits, the connection of ordinary wires is easy to cause complex winding of the wires, which is difficult in maintenance and installation. Therefore, it is used in some special circuits. FFC flexible flat cables replace ordinary wires, and the most common ones are on integrated motherboards in computer hosts, or in other dense circuits.

而传统的FFC软排线通常是将导体压成扁平状后将其排列形成多条线路的软排线,如图4所示,所加工得到的导线为呈扁平状的长条形导体,由于压扁后厚度减小,随之宽度增加,则相互排列的导体间距更近,容易造成短路。The traditional FFC flexible flat cable is usually a flexible flat cable that presses the conductor into a flat shape and then arranges it to form multiple lines. As shown in Figure 4, the processed wire is a flat long strip conductor. After flattening, the thickness decreases, and the width increases, and the distance between the conductors arranged with each other is closer, which is easy to cause a short circuit.

为了解决现有技术存在的问题,人们进行了长期的探索,提出了各式各样的解决方案。例如,中国专利文献公开了一种FFC线结构,[申请号:201320174922.5],包括有FFC线材本体,FFC线材本体与连接器装配的位置贴合有热熔胶层,热熔胶层表面上贴合有自粘双面胶带。In order to solve the problems existing in the prior art, people have carried out long-term exploration and proposed various solutions. For example, the Chinese patent document discloses an FFC wire structure [Application No.: 201320174922.5], which includes an FFC wire body, a hot-melt adhesive layer attached to the assembly position of the FFC wire body and the connector, and the surface of the hot-melt adhesive layer is pasted Comes with self-adhesive double-sided tape.

上述的方案在一定程度上改进了现有技术的部分问题,但是,该方案还至少存在以下缺陷:扁平状导体间距小易造成短路。The above-mentioned solution improves some problems of the prior art to a certain extent, but this solution also has at least the following defects: the small spacing between the flat conductors is likely to cause a short circuit.

发明内容Contents of the invention

本发明的目的是针对上述问题,提供一种增大导体间距的导体截面可变FFC的加工方法。The object of the present invention is to solve the above problems and provide a processing method for a variable conductor section FFC with increased conductor spacing.

为达到上述目的,本发明采用了下列技术方案:本导体截面可变FFC的加工方法包括以下步骤:In order to achieve the above object, the present invention adopts the following technical solutions: the processing method of the variable FFC of the conductor cross-section comprises the following steps:

A、上料:将导体端部置于第一压延轮与第二压延轮之间的压延过道上,并保持导体与第一压延轮和第二压延轮皆垂直。保持导体90°进入到第一压延轮和第二压延轮之间,从而保证了压延的稳定性以及压延的厚度。第一压延轮和第二压延轮为外径、长度皆相同的两个压延轮。A. Feeding: Place the end of the conductor on the calendering aisle between the first calendering wheel and the second calendering wheel, and keep the conductor perpendicular to the first calendering wheel and the second calendering wheel. Keeping the conductor at 90° enters between the first calendering wheel and the second calendering wheel, thereby ensuring the stability of calendering and the thickness of calendering. The first calendering wheel and the second calendering wheel are two calendering wheels with the same outer diameter and length.

B、压延:开启驱动第一压延轮和第二压延轮的压延轮驱动机构,使得第一压延轮和第二压延轮反向同速转动,将导体进行压延处理;压延轮驱动机构可以驱动第一压延轮和第二压延轮保持相同的线速度并保证其转动方向相反,因此转动摩擦力可以带动第一压延轮和第二压延轮之间的导体经过压延同时向前移动。B. Calendering: Turn on the calendering wheel driving mechanism that drives the first calendering wheel and the second calendering wheel, so that the first calendering wheel and the second calendering wheel rotate at the same speed in the opposite direction, and the conductor is calendered; the calendering wheel driving mechanism can drive the second calendering wheel The first calendering wheel and the second calendering wheel maintain the same linear speed and ensure that they rotate in opposite directions, so the rotational friction force can drive the conductor between the first calendering wheel and the second calendering wheel to move forward while being calendered.

C、间距调整:通过压延调节机构,将第一压延轮移动从而调整压延过道的宽度,从而改变导体压延的厚度,当需要再次调整时可重复该步骤;压延调节机构可以增大或减小第一压延轮和第二压延轮的间距,使得所压延的导体的厚度有所改变,从而加工出同一导体轴向的厚度不同。C. Spacing adjustment: through the calendering adjustment mechanism, move the first calendering wheel to adjust the width of the calendering aisle, thereby changing the thickness of the conductor calendering. This step can be repeated when it needs to be adjusted again; the calendering adjustment mechanism can increase or decrease the second The distance between the first calendering wheel and the second calendering wheel changes the thickness of the rolled conductor, so that the axial thickness of the same conductor is different.

D、取料:关闭压延轮驱动机构并取出导体。D. Feed: Close the calender wheel drive mechanism and take out the conductor.

在上述的导体截面可变FFC的加工方法中,所述的第一压延轮和第二压延轮对置于支架上,所述的压延调节机构包括设置在支架上且能驱动第一压延轮远离或靠近第二压延轮的压延轮移动结构。In the above-mentioned processing method of FFC with variable conductor cross-section, the first calendering wheel and the second calendering wheel are placed on the support, and the calendering adjustment mechanism is arranged on the support and can drive the first calendering wheel away from Or the calender wheel moving structure close to the second calender wheel.

在上述的导体截面可变FFC的加工方法中,所述的压延轮移动结构包括滑动设置在支架上的第一轮架以及设置在第一轮架上的传动组件,所述的第一压延轮的轴向转动设置在第一轮架上,所述的第一轮架设有相互平行的第一伸缩杆和第二伸缩杆。In the above-mentioned processing method of variable conductor cross-section FFC, the moving structure of the rolling wheel includes a first wheel frame slidably arranged on the bracket and a transmission assembly arranged on the first wheel frame, and the first rolling wheel The axial rotation of the first wheel frame is provided on the first wheel frame, and the first wheel frame is provided with a first telescopic rod and a second telescopic rod parallel to each other.

在上述的导体截面可变FFC的加工方法中,所述的传动组件包括固定在第一伸缩杆上端部的第一蜗轮以及与第一蜗轮啮合的第一蜗杆,传动组件还包括固定在第二伸缩杆上端部的第二蜗轮以及与第二蜗轮啮合的第二蜗杆,所述的第一蜗杆和第二蜗杆中空且位于同一轴线上,第一蜗杆和第二蜗杆中部轴向穿设在同一连接轴上,所述的连接轴的外壁与第二蜗杆的内壁之间键连,所述的连接轴的外壁与第一蜗杆的内壁之间滑动连接,所述的连接轴两端分别延伸出第一蜗杆和第二蜗杆的外侧端部,所述的连接轴位于第一蜗杆所在一侧端部具有将第一蜗杆和连接轴周向固定的锁定结构,所述的连接轴位于第二蜗杆所在一侧端部具有驱动连接轴周向转动的蜗杆驱动电机。In the above-mentioned processing method of variable conductor cross-section FFC, the transmission assembly includes a first worm wheel fixed on the upper end of the first telescopic rod and a first worm meshed with the first worm wheel, and the transmission assembly also includes a first worm wheel fixed on the second The second worm gear at the upper end of the telescopic rod and the second worm meshed with the second worm gear, the first worm and the second worm are hollow and located on the same axis, the middle parts of the first worm and the second worm are axially passed through the same On the connecting shaft, the outer wall of the connecting shaft is keyed to the inner wall of the second worm, the outer wall of the connecting shaft is slidingly connected to the inner wall of the first worm, and the two ends of the connecting shaft respectively extend out The outer ends of the first worm and the second worm, the end of which the connecting shaft is located on the side where the first worm is located has a locking structure which fixes the first worm and the connecting shaft in the circumferential direction, and the connecting shaft is located at the second worm The end of one side has a worm drive motor that drives the connecting shaft to rotate in the circumferential direction.

在上述的导体截面可变FFC的加工方法中,所述的第一伸缩杆包括一端固定在第一轮架外壁上的第一固定杆以及与第一固定杆螺接的第一转动杆,所述的第一转动杆的另一端部穿设在第一蜗轮的轴心并固定;所述的第二伸缩杆包括一端固定在第一轮架外壁上的第二固定杆以及与第二固定杆螺接的第二转动杆,所述的第二转动杆的另一端部穿设在第二蜗轮的轴心并固定。In the above-mentioned processing method of FFC with variable conductor cross-section, the first telescopic rod includes a first fixed rod with one end fixed on the outer wall of the first wheel frame and a first rotating rod screwed to the first fixed rod, so The other end of the first rotating rod is passed through the axis of the first worm wheel and fixed; the second telescopic rod includes a second fixed rod with one end fixed on the outer wall of the first wheel frame and a second fixed rod connected with the second fixed rod. A screw-connected second rotating rod, the other end of which is passed through the shaft center of the second worm wheel and fixed.

在上述的导体截面可变FFC的加工方法中,所述锁定结构包括设置在连接轴位于第一蜗杆所在一侧端部的圆片组件,所述的圆片组件内侧与第一蜗杆的端部固定,圆片组件的外侧具有螺接于连接轴上的锁紧螺母将圆片组件锁紧于连接轴上。In the above-mentioned processing method of FFC with variable conductor cross-section, the locking structure includes a disc component arranged at the end of the connecting shaft on the side where the first worm is located, and the inner side of the disc component is connected to the end of the first worm Fixed, the outer side of the wafer component has a locking nut screwed on the connecting shaft to lock the wafer component on the connecting shaft.

在上述的导体截面可变FFC的加工方法中,所述的圆片组件滑动设置在连接轴上且与第一蜗杆外端部固定的内圆片以及设置在内圆片外侧且与连接轴键接的外圆片,所述的锁紧螺母螺接于外圆片的外侧。In the above-mentioned processing method of variable conductor cross-section FFC, the inner disc set on the connecting shaft and fixed to the outer end of the first worm, and the inner disc set on the outer side of the inner disc and keyed to the connecting shaft connected outer disc, and the lock nut is screwed on the outer side of the outer disc.

在上述的导体截面可变FFC的加工方法中,所述的第一压延轮和第二压延轮内部中空且第一压延轮和第二压延轮的外端部分别设有水冷回流装置。In the above-mentioned processing method of FFC with variable conductor cross-section, the inside of the first rolling wheel and the second rolling wheel are hollow, and the outer ends of the first rolling wheel and the second rolling wheel are respectively provided with water-cooled reflux devices.

在上述的导体截面可变FFC的加工方法中,所述的压延轮驱动机构包括与第一压延轮和第二压延轮相连的电机,所述的电机具有变速箱,所述的变速箱的可移位输出轴与第一压延轮固定并同轴转动。In the above-mentioned processing method of variable conductor cross-section FFC, the described rolling wheel driving mechanism includes a motor connected to the first rolling wheel and the second rolling wheel, and the described motor has a gearbox, and the gearbox can be The displacement output shaft is fixed with the first rolling wheel and rotates coaxially.

与现有的技术相比,本导体截面可变FFC的加工方法的优点在于:在压延过程中加入了压延轮的间距调整这一步,可以可控的进行压延轮间距的增减,从而控制压延所得到的导体的厚度,而将导体两端压扁,中部适当增加厚度加工出近似圆形的截面,可以减小相邻导体的间距,避免短路的现象发生。Compared with the existing technology, the advantage of this FFC processing method with variable conductor cross-section is that the step of adjusting the spacing of the rolling wheels is added in the rolling process, and the spacing between the rolling wheels can be increased or decreased in a controllable manner, thereby controlling the calendering process. The thickness of the obtained conductor, and the two ends of the conductor are flattened, and the middle part is appropriately increased in thickness to process an approximately circular cross section, which can reduce the distance between adjacent conductors and avoid the occurrence of short circuits.

附图说明Description of drawings

图1是本发明提供的结构示意图。Fig. 1 is a schematic diagram of the structure provided by the present invention.

图2是本发明提供的传动组件剖视图。Fig. 2 is a sectional view of the transmission assembly provided by the present invention.

图3是本发明提供的传动组件局部示意图。Fig. 3 is a partial schematic diagram of the transmission assembly provided by the present invention.

图4是普通FFC中的导体分布形状。Fig. 4 is the conductor distribution shape in the common FFC.

图5是本发明中FFC导体分布形状。Fig. 5 is the distribution shape of FFC conductors in the present invention.

图6是普通FFC和本发明中的FFC中导体重叠对比图。Fig. 6 is a comparison diagram of conductor overlap in a common FFC and the FFC of the present invention.

图7是本发明加工得到的FFC导体示意图。Fig. 7 is a schematic diagram of an FFC conductor processed by the present invention.

图中,第一压延轮1、第二压延轮2、压延过道3、压延轮驱动机构4、压延调节机构5、支架6、压延轮移动结构7、第一轮架8、第一伸缩杆9、第二伸缩杆10、传动组件11、第一蜗轮12、第一蜗杆13、第二蜗轮14、第二蜗杆15、连接轴16、锁定结构17、蜗杆驱动电机18、第一固定杆19、第一转动杆20、第二固定杆21、第二转动杆22、圆片组件23、锁紧螺母24、内圆片25、外圆片26、水冷回流装置27、电机28、变速箱29、可移位输出轴30。In the figure, the first calender wheel 1, the second calender wheel 2, the calender aisle 3, the calender wheel drive mechanism 4, the calender adjustment mechanism 5, the bracket 6, the calender wheel moving structure 7, the first wheel frame 8, and the first telescopic rod 9 , the second telescopic rod 10, the transmission assembly 11, the first worm gear 12, the first worm screw 13, the second worm gear 14, the second worm screw 15, the connecting shaft 16, the locking structure 17, the worm drive motor 18, the first fixed rod 19, The first rotating rod 20, the second fixed rod 21, the second rotating rod 22, the disc assembly 23, the locking nut 24, the inner disc 25, the outer disc 26, the water-cooled return device 27, the motor 28, the gearbox 29, The output shaft 30 is displaceable.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1-7所示,本导体截面可变FFC的加工方法包括以下步骤:As shown in Figure 1-7, the processing method of the FFC with variable conductor cross-section includes the following steps:

A、上料:将导体端部置于第一压延轮1与第二压延轮2之间的压延过道3上,并保持导体与第一压延轮1和第二压延轮2皆垂直;第一压延轮1和第二压延轮2之间具有一定的初始间距,从而将压延过道3保持在所需导体端部加工厚度的距离。而在本实施例中,加工导体的端部为扁平状,因此相对而言,压延过道3较窄,所以加工的导体的压延厚度较小。A. Feeding: Place the end of the conductor on the calendering aisle 3 between the first calendering wheel 1 and the second calendering wheel 2, and keep the conductor perpendicular to the first calendering wheel 1 and the second calendering wheel 2; There is a certain initial distance between the calendering wheel 1 and the second calendering wheel 2, so as to keep the calendering channel 3 at the distance required for the processed thickness of the conductor end. However, in this embodiment, the end of the processed conductor is flat, so relatively speaking, the calendering passage 3 is relatively narrow, so the calendered thickness of the processed conductor is relatively small.

B、压延:开启驱动第一压延轮1和第二压延轮2的压延轮驱动机构4,使得第一压延轮1和第二压延轮2反向同速转动,将导体进行压延处理;开启压延轮驱动机构4时,驱动两个压延轮反向转动,将导体从二者的一侧运输到二者的另一侧,同时进行压延。B. Calendering: Turn on the calendering wheel drive mechanism 4 that drives the first calendering wheel 1 and the second calendering wheel 2, so that the first calendering wheel 1 and the second calendering wheel 2 rotate at the same speed in the opposite direction, and the conductor is calendered; When the wheel drive mechanism 4 is used, the two rolling wheels are driven to rotate in reverse, and the conductor is transported from one side of the two to the other side of the two, and the rolling is carried out simultaneously.

C、间距调整:通过压延调节机构5,将第一压延轮1移动从而调整压延过道3的宽度,从而改变导体压延的厚度,当需要再次调整时可重复该步骤;将导体的端部加工完成后,在加工导体中部时,需要增加其厚度,甚至将导体压成近似圆形的椭圆形状,从而减小FFC软排线中相邻导体的间距,从而避免短路。因此需要将第一压延轮1进行移动,使其远离第二压延轮2,而同时压延工作并未中断,移动完成后,压延过道3的距离增大,压延所得的导体的厚度增加。同样的,在加工至导体的另一端时需要缩小压延通道3的间距从而将其端部加工成扁平状,同理只需要将第一压延轮1靠近第二压延轮2至所需位置即可。C. Spacing adjustment: through the calendering adjustment mechanism 5, the first calendering wheel 1 is moved to adjust the width of the calendering aisle 3, thereby changing the thickness of the conductor calendering. This step can be repeated when it needs to be adjusted again; the end of the conductor is processed. Finally, when processing the middle part of the conductor, it is necessary to increase its thickness, and even press the conductor into an approximately circular elliptical shape, thereby reducing the distance between adjacent conductors in the FFC flexible cable, thereby avoiding short circuits. Therefore, it is necessary to move the first calendering wheel 1 away from the second calendering wheel 2 without interrupting the calendering work. After the movement is completed, the distance of the calendering aisle 3 increases, and the thickness of the conductor obtained by calendering increases. Similarly, when processing to the other end of the conductor, it is necessary to reduce the pitch of the calendering channel 3 so that its end is processed into a flat shape. Similarly, it is only necessary to move the first calendering wheel 1 close to the second calendering wheel 2 to the desired position. .

D、取料:关闭压延轮驱动机构4并取出导体。D. Taking material: close the calender wheel driving mechanism 4 and take out the conductor.

如图4所示,普通的FFC中导体呈扁形,且排列较为紧密。而如图5所示,本实施例中的导体在压延其中部时增加其厚度,使得压延成型的导体中部近似圆形(实际是近似椭圆形),如图6所示,可以直观的看出,同一FFC种同样数量的导体,本实施例的导体间距大大增加,从而极大避免了短路的发生。As shown in Figure 4, the conductors in a common FFC are flat and arranged closely. As shown in Figure 5, the thickness of the conductor in this embodiment is increased when the middle part is rolled, so that the middle part of the rolled conductor is approximately circular (actually approximately elliptical), as shown in Figure 6, it can be seen intuitively , the same number of conductors of the same FFC, the distance between the conductors in this embodiment is greatly increased, thereby greatly avoiding the occurrence of short circuits.

具体来说,第一压延轮1和第二压延轮2对置于支架6上,所述的压延调节机构5包括设置在支架6上且能驱动第一压延轮1远离或靠近第二压延轮2的压延轮移动结构7。压延轮移动结构7包括滑动设置在支架6上的第一轮架8以及设置在第一轮架8上的传动组件11,所述的第一压延轮1的轴向转动设置在第一轮架8上,所述的第一轮架8设有相互平行的第一伸缩杆9和第二伸缩杆10。通过将第一轮架8进行提升,从而带动第一压延轮1的提升,而提升动作依靠第一伸缩杆9和第二伸缩杆10的伸长和压缩完成。Specifically, the first calendering wheel 1 and the second calendering wheel 2 are opposite to each other on the support 6, and the calendering adjustment mechanism 5 is provided on the support 6 and can drive the first calendering wheel 1 away from or close to the second calendering wheel. 2. The moving structure 7 of the calendering wheel. The calender wheel moving structure 7 includes a first wheel frame 8 slidably arranged on the bracket 6 and a transmission assembly 11 arranged on the first wheel frame 8, and the axial rotation of the first calender wheel 1 is set on the first wheel frame 8, the first wheel frame 8 is provided with a first telescopic rod 9 and a second telescopic rod 10 parallel to each other. The first rolling wheel 1 is lifted by lifting the first wheel frame 8 , and the lifting action is completed by the extension and compression of the first telescopic rod 9 and the second telescopic rod 10 .

进一步地,传动组件11包括固定在第一伸缩杆9上端部的第一蜗轮12以及与第一蜗轮12啮合的第一蜗杆13,传动组件11还包括固定在第二伸缩杆10上端部的第二蜗轮14以及与第二蜗轮14啮合的第二蜗杆15。所述的第一蜗杆13和第二蜗杆15中空且位于同一轴线上,第一蜗杆13和第二蜗杆15中部轴向穿设在同一连接轴16上,所述的连接轴16的外壁与第二蜗杆15的内壁之间键连,因此连接轴16转动可以直接带动第二蜗杆15进行转动,从而带动第二蜗轮14的转动。Further, the transmission assembly 11 includes a first worm gear 12 fixed on the upper end of the first telescopic rod 9 and a first worm 13 meshed with the first worm gear 12, and the transmission assembly 11 also includes a first worm wheel 13 fixed on the upper end of the second telescopic rod 10. The second worm gear 14 and the second worm 15 engaged with the second worm gear 14 . The first worm 13 and the second worm 15 are hollow and located on the same axis, the middle parts of the first worm 13 and the second worm 15 are axially threaded on the same connecting shaft 16, and the outer wall of the connecting shaft 16 is connected to the second The inner walls of the two worms 15 are keyed, so the rotation of the connecting shaft 16 can directly drive the second worm 15 to rotate, thereby driving the rotation of the second worm wheel 14 .

特别强调地,所述的连接轴16的外壁与第一蜗杆13的内壁之间滑动连接,因此连接轴16转动时并无法直接带动第一蜗杆13转动,所述的连接轴16两端分别延伸出第一蜗杆13和第二蜗杆15的外侧端部,所述的连接轴16位于第一蜗杆13所在一侧端部具有将第一蜗杆13和连接轴16周向固定的锁定结构17。只有当锁定结构17将第一蜗杆13和连接轴16固定之后,连接轴16转动才能够带动第一蜗杆13进行转动。所述的连接轴16位于第二蜗杆15所在一侧端部具有驱动连接轴16周向转动的蜗杆驱动电机18。Particularly emphasized, the outer wall of the connecting shaft 16 is slidingly connected with the inner wall of the first worm 13, so when the connecting shaft 16 rotates, it cannot directly drive the first worm 13 to rotate, and the two ends of the connecting shaft 16 respectively extend Outer ends of the first worm 13 and the second worm 15 , the end of the connecting shaft 16 on the side where the first worm 13 is located has a locking structure 17 that fixes the first worm 13 and the connecting shaft 16 circumferentially. Only after the locking structure 17 fixes the first worm 13 and the connecting shaft 16 , the rotation of the connecting shaft 16 can drive the first worm 13 to rotate. The connecting shaft 16 is located at the end of the side where the second worm 15 is located, and has a worm drive motor 18 that drives the connecting shaft 16 to rotate in a circumferential direction.

结合上文中连接轴16和第一蜗杆13之间滑动连接而与第二蜗杆15之间为键连的不同,同样的,本实施例中的第一伸缩杆9和第二伸缩杆10并非一定是同步伸缩的。第一伸缩杆9和第二伸缩杆10的分别可以进行单独的伸缩。第一伸缩杆9包括一端固定在第一轮架8外壁上的第一固定杆19以及与第一固定杆19螺接的第一转动杆20,所述的第一转动杆20的另一端部穿设在第一蜗轮12的轴心并固定;所述的第二伸缩杆10包括一端固定在第一轮架8外壁上的第二固定杆21以及与第二固定杆21螺接的第二转动杆22,所述的第二转动杆22的另一端部穿设在第二蜗轮14的轴心并固定。Combining the difference between the sliding connection between the connecting shaft 16 and the first worm 13 and the key connection between the second worm 15, similarly, the first telescopic rod 9 and the second telescopic rod 10 in this embodiment are not necessarily are synchronously scaled. The first telescopic rod 9 and the second telescopic rod 10 can be independently telescopic. The first telescopic rod 9 includes a first fixed rod 19 with one end fixed on the outer wall of the first wheel frame 8 and a first rotating rod 20 screwed to the first fixed rod 19, the other end of the first rotating rod 20 The shaft center of the first worm wheel 12 is passed through and fixed; the second telescopic rod 10 includes a second fixed rod 21 with one end fixed on the outer wall of the first wheel frame 8 and a second fixed rod 21 screwed to the second fixed rod 21. The rotating rod 22, the other end of the second rotating rod 22 is passed through the shaft center of the second worm wheel 14 and fixed.

因此根据上述的传动组件11可以得出,蜗杆驱动电机18直接驱动连接轴16转动,而连接轴16直接带动第二蜗杆15转动,并最终带动第二蜗轮14转动,从而第二伸缩杆10进行伸缩,并将第二伸缩杆10所在一侧的第一轮架8一侧提升。因此只有在锁定结构17将连接轴16和第一蜗杆13相固定后,蜗杆驱动电机18才可以同时将第一伸缩杆9和第二伸缩杆10进行同步伸缩,最终将第一轮架8平稳的进行升降。Therefore, according to the above-mentioned transmission assembly 11, it can be concluded that the worm drive motor 18 directly drives the connecting shaft 16 to rotate, and the connecting shaft 16 directly drives the second worm 15 to rotate, and finally drives the second worm wheel 14 to rotate, so that the second telescopic rod 10 is telescopic, and the first wheel frame 8 one side of the second telescopic rod 10 place side is promoted. Therefore, only after the locking structure 17 fixes the connecting shaft 16 and the first worm 13, the worm drive motor 18 can synchronously expand and contract the first telescopic rod 9 and the second telescopic rod 10 at the same time, and finally the first wheel frame 8 is stabilized. to lift.

而更进一步地,锁定结构17包括设置在连接轴16位于第一蜗杆13所在一侧端部的圆片组件23,所述的圆片组件23内侧与第一蜗杆13的端部固定,圆片组件23的外侧具有螺接于连接轴16上的锁紧螺母24将圆片组件23锁紧于连接轴16上。圆片组件23滑动设置在连接轴16上且与第一蜗杆13外端部固定的内圆片25以及设置在内圆片25外侧且与连接轴16键接的外圆片26,所述的锁紧螺母24螺接于外圆片26的外侧。因此内圆片25实际是直接控制第一蜗杆13,当内圆片25转动时,可以直接带动第一蜗杆13转动,并带动第一蜗轮12转动,使得第一伸缩杆9进行伸缩,所以呼应了上文中提到的第一伸缩杆9和第二伸缩杆10是独立进行伸缩,只有当锁定结构17将连接轴16和第一蜗杆13固定后才能够进行同步。Furthermore, the locking structure 17 includes a disc component 23 arranged at the end of the connecting shaft 16 on the side where the first worm 13 is located, the inner side of the disc component 23 is fixed to the end of the first worm 13, and the disc The outside of the component 23 has a lock nut 24 screwed on the connecting shaft 16 to lock the wafer component 23 on the connecting shaft 16 . The disc assembly 23 is slidably arranged on the connecting shaft 16 and is fixed to the inner disc 25 fixed to the outer end of the first worm 13, and the outer disc 26 is arranged outside the inner disc 25 and is keyed to the connecting shaft 16. The locking nut 24 is screwed to the outer side of the outer disc 26 . Therefore, the inner disc 25 actually directly controls the first worm 13. When the inner disc 25 rotates, it can directly drive the first worm 13 to rotate, and drive the first worm wheel 12 to rotate, so that the first telescopic rod 9 is stretched, so echo Note that the first telescopic rod 9 and the second telescopic rod 10 mentioned above are independently telescopic, and only when the locking structure 17 fixes the connecting shaft 16 and the first worm 13 can they be synchronized.

外圆片26与连接轴16键连,所以转动外圆片26可以直接带动连接轴16转动,外圆片26人为手动的转动,区别于蜗杆驱动电机18的电动,外圆片26可以进行手动微调。特别是在上料步骤之前,将设备进行预调,配合内圆片25直接控制第一伸缩杆9的特性,在设备开启之前,首先通过内圆片25来调整第一伸缩杆9的伸缩,使得第一轮架8可以保持与第二压延轮2之间的平行,从而保证压延过程更为平稳,更重要的是保证压延的导体的厚度均匀,并在压延过程中不易发生偏移。The outer disc 26 is keyed to the connecting shaft 16, so rotating the outer disc 26 can directly drive the connecting shaft 16 to rotate, and the outer disc 26 is manually rotated, which is different from the electric operation of the worm drive motor 18, and the outer disc 26 can be manually rotated. fine-tuning. Especially before the feeding step, the equipment is pre-adjusted, and the characteristics of the first telescopic rod 9 are directly controlled with the inner disc 25. Before the device is opened, the expansion and contraction of the first telescopic rod 9 is first adjusted through the inner disc 25, This enables the first wheel frame 8 to remain parallel to the second calendering wheel 2 , thereby ensuring a more stable calendering process, and more importantly, ensuring that the thickness of the calendered conductor is uniform, and that it is difficult to shift during the calendering process.

通过内圆片25调节好平行度之后,将锁紧螺母24拧紧,从而使得内圆片25、外圆片26、连接轴16三者锁紧固定。此时转动外圆片26可以同时控制第一伸缩杆9和第二伸缩杆10使二者同步伸缩,控制第一压延轮1在保持与第二压延轮2平行的状态下进行升降,从而调整导体加工的厚度。After adjusting the parallelism through the inner disc 25, the locking nut 24 is tightened, so that the inner disc 25, the outer disc 26, and the connecting shaft 16 are locked and fixed. At this time, rotating the outer disc 26 can simultaneously control the first telescopic rod 9 and the second telescopic rod 10 to make the two synchronously expand and contract, and control the first calendering wheel 1 to go up and down while maintaining a parallel state with the second calendering wheel 2, thereby adjusting The thickness of the conductor processing.

在本实施例中,第一压延轮1和第二压延轮2内部中空且第一压延轮1和第二压延轮2的外端部分别设有水冷回流装置27。与每个压延轮上都连接有进水管和出水管,且压延轮内部中空具有水冷腔,冷水从进水管进入水冷腔,并从出水管排出形成水冷循环,降低压延轮的温度,可以加速导体压延成型以及提高导体稳定性。压延轮驱动机构4包括与第一压延轮1和第二压延轮2相连的电机28,所述的电机28具有变速箱29,所述的变速箱29的可移位输出轴30与第一压延轮1固定并同轴转动。In this embodiment, the first rolling wheel 1 and the second rolling wheel 2 are hollow inside, and the outer ends of the first rolling wheel 1 and the second rolling wheel 2 are respectively provided with water-cooled backflow devices 27 . There are water inlet pipes and outlet pipes connected to each calender wheel, and there is a water-cooling chamber in the hollow inside the calender wheel. Cold water enters the water-cooling chamber from the water inlet pipe and is discharged from the water outlet pipe to form a water-cooling cycle, which reduces the temperature of the calender wheel and accelerates the conductor. Calendering and improved conductor stability. The calendering wheel drive mechanism 4 includes a motor 28 connected to the first calendering wheel 1 and the second calendering wheel 2, the motor 28 has a gearbox 29, and the displaceable output shaft 30 of the gearbox 29 is connected to the first calendering wheel Wheel 1 is fixed and rotates coaxially.

工作原理:首先进行预调,松开锁紧螺母24,调整内圆片25控制第一伸缩杆9的伸缩从而提升该侧第一轮架8,使得第一压延轮1和第二压延轮2之间平行;然后拧紧锁紧螺母24使得内外圆片与连接轴之间固定,此时手动调整圆片组件23,控制第一伸缩杆9和第二伸缩杆10同步进行伸缩,控制第一压延轮1的升降使得第一压延轮1与第二压延轮2的间距达到初始间距,开启电机28,第一压延轮1和第二压延轮2反向同步转动,进行压延加工;导体端部加工完毕后,需要增大压延轮的间距时,启动蜗杆驱动电机18,带动第一蜗杆3和第二蜗杆16同步转动,并带动第一伸缩杆9和第二伸缩杆10同步伸缩,最终将第一压延轮1提升到所需高度,从而增大导体压延的厚度,同理加工至另一端部时再次减小导体压延的厚度。并最终加工出两端扁形中部近似圆形的导体。该导体如图5-7所示,排列于FFC中,相邻导体间距增大,有效避免短路。Working principle: first perform pre-adjustment, loosen the lock nut 24, adjust the inner disc 25 to control the expansion and contraction of the first telescopic rod 9 to lift the first wheel frame 8 on this side, so that the first calendering wheel 1 and the second calendering wheel 2 parallel between them; then tighten the lock nut 24 so that the inner and outer discs and the connecting shaft are fixed, at this time manually adjust the disc assembly 23, control the first telescopic rod 9 and the second telescopic rod 10 to expand and contract synchronously, and control the first rolling The lifting of the wheel 1 makes the distance between the first calendering wheel 1 and the second calendering wheel 2 reach the initial distance, and the motor 28 is turned on, and the first calendering wheel 1 and the second calendering wheel 2 rotate synchronously in reverse to perform calendering processing; conductor end processing After completion, when it is necessary to increase the distance between the calendering wheels, start the worm drive motor 18, drive the first worm 3 and the second worm 16 to rotate synchronously, and drive the first telescopic rod 9 and the second telescopic rod 10 to telescopically expand and contract synchronously, and finally the A calendering wheel 1 is lifted to the required height, thereby increasing the thickness of the conductor calendering, similarly reducing the thickness of the conductor calendering again when processing to the other end. Finally, a flat conductor with a flat middle part at both ends is processed. As shown in Figure 5-7, the conductors are arranged in the FFC, and the distance between adjacent conductors is increased to effectively avoid short circuits.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

尽管本文较多地使用了第一压延轮1、第二压延轮2、压延过道3、压延轮驱动机构4、压延调节机构5、支架6、压延轮移动结构7、第一轮架8、第一伸缩杆9、第二伸缩杆10、传动组件11、第一蜗轮12、第一蜗杆13、第二蜗轮14、第二蜗杆15、连接轴16、锁定结构17、蜗杆驱动电机18、第一固定杆19、第一转动杆20、第二固定杆21、第二转动杆22、圆片组件23、锁紧螺母24、内圆片25、外圆片26、水冷回流装置27、电机28、变速箱29、可移位输出轴30等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the first calendering wheel 1, the second calendering wheel 2, the calendering aisle 3, the calendering wheel drive mechanism 4, the calendering adjustment mechanism 5, the bracket 6, the calendering wheel moving structure 7, the first wheel frame 8, the A telescopic rod 9, a second telescopic rod 10, a transmission assembly 11, a first worm gear 12, a first worm screw 13, a second worm gear 14, a second worm screw 15, a connecting shaft 16, a locking structure 17, a worm drive motor 18, a first Fixed rod 19, the first rotating rod 20, the second fixed rod 21, the second rotating rod 22, wafer assembly 23, lock nut 24, inner disc 25, outer disc 26, water cooling backflow device 27, motor 28, Transmission box 29, displaceable output shaft 30 and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (4)

1. The processing method of the FFC with the variable conductor section is characterized by comprising the following steps of:
A. and (3) feeding: placing the end of the conductor on a calendaring aisle (3) between the first calendaring wheel (1) and the second calendaring wheel (2), and keeping the conductor vertical to the first calendaring wheel (1) and the second calendaring wheel (2);
B. calendering: starting a calendaring wheel driving mechanism (4) for driving the first calendaring wheel (1) and the second calendaring wheel (2) to enable the first calendaring wheel (1) and the second calendaring wheel (2) to reversely rotate at the same speed, and calendaring the conductor;
C. and (3) adjusting the distance: the first calendaring wheel (1) is moved by the calendaring adjusting mechanism (5) so as to adjust the width of the calendaring passage (3), thereby changing the thickness of conductor calendars, and the steps can be repeated when the conductor calendars need to be adjusted again;
D. taking: closing the calendaring wheel driving mechanism (4) and taking out the conductor;
before the feeding step, the device is pre-adjusted, the characteristics of the first telescopic rod (9) are directly controlled by matching with the inner circular disc (25), before the device is started, the telescopic action of the first telescopic rod (9) is firstly regulated by the inner circular disc (25) so that the first wheel frame (8) can keep parallel with the second calendaring wheel (2), after the parallelism is regulated by the inner circular disc (25), the locking nut (24) is screwed, so that the inner circular disc (25), the outer circular disc (26) and the connecting shaft (16) are locked and fixed, at the moment, the outer circular disc (26) is rotated to simultaneously control the first telescopic rod (9) and the second telescopic rod (10) to synchronously stretch, and the first calendaring wheel (1) is controlled to lift under the state of keeping parallel with the second calendaring wheel (2);
the first calendaring wheel (1) and the second calendaring wheel (2) are arranged on the bracket (6), and the calendaring adjusting mechanism (5) comprises a calendaring wheel moving structure (7) which is arranged on the bracket (6) and can drive the first calendaring wheel (1) to be far away from or close to the second calendaring wheel (2);
the rolling wheel moving structure (7) comprises a first wheel frame (8) arranged on the bracket (6) in a sliding manner and a transmission assembly (11) arranged on the first wheel frame (8), wherein the first rolling wheel (1) is axially and rotatably arranged on the first wheel frame (8), and the first wheel frame (8) is provided with a first telescopic rod (9) and a second telescopic rod (10) which are parallel to each other;
the transmission assembly (11) comprises a first worm wheel (12) fixed at the upper end part of a first telescopic rod (9) and a first worm (13) meshed with the first worm wheel (12), the transmission assembly (11) further comprises a second worm wheel (14) fixed at the upper end part of a second telescopic rod (10) and a second worm (15) meshed with the second worm wheel (14), the first worm (13) and the second worm (15) are hollow and are positioned on the same axis, the middle parts of the first worm (13) and the second worm (15) are axially penetrated on the same connecting shaft (16), the outer wall of the connecting shaft (16) is connected with the inner wall of the second worm (15) in a key way, the outer wall of the connecting shaft (16) is connected with the inner wall of the first worm (13) in a sliding way, two ends of the connecting shaft (16) extend out of the outer end parts of the first worm (13) and the second worm (15) respectively, the end part of one side of the connecting shaft (16) where the first worm (13) is positioned is provided with a driving mechanism (18) which locks the first worm (16) and the driving shaft (16) to rotate, and the end part of the connecting shaft (16) is positioned at one side of the driving mechanism (18);
the locking structure (17) comprises a disc assembly (23) arranged at the end part of the connecting shaft (16) at one side where the first worm (13) is located, the inner side of the disc assembly (23) is fixed with the end part of the first worm (13), and a locking nut (24) screwed on the connecting shaft (16) is arranged at the outer side of the disc assembly (23) to lock the disc assembly (23) on the connecting shaft (16); the disc assembly (23) is arranged on the connecting shaft (16) in a sliding manner and is fixedly connected with the outer end part of the first worm (13) through an inner circular disc (25) and an outer circular disc (26) which is arranged on the outer side of the inner disc (25) and is in key joint with the connecting shaft (16), and the locking nut (24) is in threaded connection with the outer side of the outer circular disc (26).
2. The method for processing the FFC with the variable conductor section according to claim 1, wherein the first telescopic rod (9) comprises a first fixing rod (19) with one end fixed on the outer wall of the first wheel frame (8) and a first rotating rod (20) screwed with the first fixing rod (19), and the other end of the first rotating rod (20) is penetrated and fixed on the axle center of the first worm wheel (12); the second telescopic rod (10) comprises a second fixed rod (21) with one end fixed on the outer wall of the first wheel frame (8) and a second rotating rod (22) in threaded connection with the second fixed rod (21), and the other end of the second rotating rod (22) is penetrated and arranged at the axle center of the second worm wheel (14) in a penetrating way and fixed.
3. The method for manufacturing the FFC with the variable conductor cross section according to claim 1, wherein the first rolling wheel (1) and the second rolling wheel (2) are hollow, and the outer ends of the first rolling wheel (1) and the second rolling wheel (2) are respectively provided with a water-cooling reflux device (27).
4. A method of manufacturing a variable FFC in conductor section according to claim 3, characterized in that the calender wheel drive means (4) comprises a motor (28) connected to the first calender wheel (1) and the second calender wheel (2), the motor (28) having a gearbox (29), the displaceable output shaft (30) of the gearbox (29) being fixed and rotating coaxially with the first calender wheel (1).
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Denomination of invention: Processing method of variable cross-section FFC for conductors

Granted publication date: 20230516

Pledgee: Agricultural Bank of China Limited Shangrao Guangxin Sub branch

Pledgor: SHANGRAO DALIN NEW MATERIAL Co.,Ltd.

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