CN114871317A - A kind of hemming device and hemming method for intelligent manufacturing of metal sheet - Google Patents

A kind of hemming device and hemming method for intelligent manufacturing of metal sheet Download PDF

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Publication number
CN114871317A
CN114871317A CN202210522936.5A CN202210522936A CN114871317A CN 114871317 A CN114871317 A CN 114871317A CN 202210522936 A CN202210522936 A CN 202210522936A CN 114871317 A CN114871317 A CN 114871317A
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gear
roller
threaded rod
drives
metal sheet
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杜晓林
周希胜
吕仪杰
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Qingdao Zoyouxin Intelligent Equipment Co ltd
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Qingdao Zoyouxin Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/12Edge-curling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

The invention discloses a curling device for intelligent manufacturing and production of metal sheets and a curling method thereof, and the curling device comprises a first adjusting component and a second adjusting component, wherein the first adjusting component comprises two sliding blocks, a left-handed threaded rod, a threaded sleeve, a first gear, a transmission screw rod, a first adjusting disc and a right-handed threaded rod; one end of the left-handed threaded rod is rotatably connected to one side of a sliding block through a bearing, the second gear is driven by a second adjusting disc, the second gear drives two toothed plates to be close to or away from each other, the connecting column drives two limiting plates to be close to or away from each other, so that metal sheets with different sizes are placed between the two limiting plates, the first adjusting disc drives the transmission screw rod, the threaded sleeve drives the left-handed threaded rod and the right-handed threaded rod to be close to or away from each other, the sliding block drives two crimping assemblies to be close to or away from each other, the size of the metal sheet crimping is adjusted, the operation is simple, and the working efficiency is higher.

Description

一种金属薄片智能制造生产用卷边装置及其卷边方法A kind of hemming device and hemming method for intelligent manufacturing of metal sheet

技术领域technical field

本发明公开涉及智能制造技术领域,尤其涉及一种金属薄片智能制造生产用卷边装置及其卷边方法。The invention discloses and relates to the technical field of intelligent manufacturing, in particular to a hemming device and a hemming method for the intelligent manufacturing of metal sheets.

背景技术Background technique

智能制造是一种由智能机器和人类专家共同组成的人机一体化智能系统,在制造过程中能进行智能活动,将制造自动化的概念扩展到柔性化、智能化和高度集成化,且逐渐应用在生产设备上,实现制造的智能自动化。Intelligent manufacturing is a man-machine integrated intelligent system composed of intelligent machines and human experts. It can carry out intelligent activities in the manufacturing process, and expand the concept of manufacturing automation to flexibility, intelligence and high integration, and is gradually applied. On the production equipment, realize the intelligent automation of manufacturing.

而在智能制造生产过程中需要使用到大量的金属片,为了方便使用,需要对金属片进行卷边处理,目前的卷边装置大多为不可调节式,适用性不强,当需要卷边的金属片尺寸增大或减小时往往需要进行更换卷边模具,使用时极不方便,严重影响工作效率,为此,提出一种金属薄片智能制造生产用卷边装置及其卷边方法。In the production process of intelligent manufacturing, a large number of metal sheets need to be used. In order to facilitate the use, the metal sheets need to be crimped. Most of the current crimping devices are non-adjustable and have poor applicability. When the sheet size increases or decreases, it is often necessary to replace the crimping die, which is extremely inconvenient to use and seriously affects the work efficiency.

发明内容SUMMARY OF THE INVENTION

本发明公开的目的在于提出一种金属薄片智能制造生产用卷边装置及其卷边方法,能够使得不同尺寸的金属片都能达到较好的卷边效果,通过第一调节盘和第二调节盘使本装置具有更好的适用性。The purpose disclosed by the present invention is to propose a hemming device and a hemming method for intelligent manufacturing of metal sheets, which can enable metal sheets of different sizes to achieve a better hemming effect. The disc makes the device more usable.

为达此目的,本发明公开采用以下技术方案:一种金属薄片智能制造生产用卷边装置,包括第一调节组件和第二调节组件,所述第一调节组件包括两个滑块、左旋螺纹杆、螺纹套筒、第一齿轮、传动丝杆、第一调节盘和右旋螺纹杆;In order to achieve this purpose, the present invention discloses the following technical solutions: a hemming device for intelligent manufacturing of metal sheets, comprising a first adjustment assembly and a second adjustment assembly, the first adjustment assembly includes two sliders, a left-hand thread Rod, threaded sleeve, first gear, drive screw, first adjustment disc and right-handed threaded rod;

所述左旋螺纹杆的一端通过轴承转动连接于一个滑块的一侧,所述右旋螺纹杆的一端通过轴承转动连接于另一个滑块的一侧,所述左旋螺纹杆的外侧壁和右旋螺纹杆的外侧壁均螺纹连接于螺纹套筒的内侧壁,所述左旋螺纹杆和右旋螺纹杆分别位于螺纹套筒的两侧,所述螺纹套筒的外侧壁固定连接于第一齿轮的内侧壁,所述传动丝杆的外侧壁啮合连接于第一齿轮的外侧壁;One end of the left-handed threaded rod is rotatably connected to one side of a slider through a bearing, and one end of the right-handed threaded rod is rotatably connected to one side of the other slider through a bearing. The outer side walls of the threaded rod are all threadedly connected to the inner side wall of the threaded sleeve, the left-handed threaded rod and the right-handed threaded rod are respectively located on both sides of the threaded sleeve, and the outer side wall of the threaded sleeve is fixedly connected to the first gear The inner sidewall of the drive screw is meshed with the outer sidewall of the first gear;

所述第二调节组件包括两个限位板、两个连接柱、两个齿板、限位柱、限位槽和第二齿轮。The second adjustment assembly includes two limit plates, two connecting columns, two tooth plates, a limit column, a limit slot and a second gear.

进一步优选的,两个所述连接柱分别焊接于两个限位板的前表面,两个所述齿板的后表面分别焊接于两个连接柱的前表面,一个所述齿板的上表面啮合连接于第二齿轮的外侧壁,另一个所述齿板的下表面啮合连接于第二齿轮的外侧壁,两个所述齿板分别位于第二齿轮的上方和下方,所述限位槽开设于一个齿板的上表面,所述限位柱焊接于另一个齿板的下表面,所述限位柱的外侧壁滑动连接于限位槽的内侧壁,通过齿轮转动带动两个限位板移动,可以将不同大小的金属片放置于两个限位板之间。Further preferably, the two connecting columns are respectively welded to the front surfaces of the two limit plates, the rear surfaces of the two tooth plates are respectively welded to the front surfaces of the two connecting columns, and the upper surface of one tooth plate is welded. The second gear is meshed and connected to the outer side wall of the second gear, and the lower surface of the other toothed plate is meshed and connected to the outer sidewall of the second gear. The two toothed plates are respectively located above and below the second gear. It is opened on the upper surface of one toothed plate, the limit column is welded to the lower surface of the other toothed plate, the outer side wall of the limit column is slidably connected to the inner side wall of the limit slot, and the two limit positions are driven by the rotation of the gear. The plate moves, and metal pieces of different sizes can be placed between the two limit plates.

进一步优选的,所述滑块的上表面安装有卷边组件,所述卷边组件包括固定辊、转动辊、从动齿轮、滑动柱、安装盘、主动齿轮、环形槽、安装板和电机;Further preferably, a hemming assembly is installed on the upper surface of the slider, and the hemming assembly includes a fixed roller, a rotating roller, a driven gear, a sliding column, a mounting plate, a driving gear, an annular groove, a mounting plate and a motor;

所述滑块的上表面安装有电机,所述电机的输出轴贯穿安装盘并通过轴承与安装盘转动连接,所述电机的输出轴贯穿安装盘的一端与主动齿轮的齿轮轴固定连接,所述主动齿轮的外侧壁与从动齿轮的外侧壁啮合连接,所述滑动柱的顶端焊接于从动齿轮的下表面中心,所述环形槽开设于安装盘的上表面,所述滑动柱的外侧壁滑动连接于环形槽的内侧壁,进而通过转动辊围绕固定辊转动对金属片进行卷边。A motor is installed on the upper surface of the slider, the output shaft of the motor penetrates the installation plate and is rotatably connected to the installation plate through a bearing, and the output shaft of the motor penetrates one end of the installation plate and is fixedly connected to the gear shaft of the driving gear, so The outer side wall of the driving gear is meshed with the outer side wall of the driven gear, the top end of the sliding column is welded to the center of the lower surface of the driven gear, the annular groove is opened on the upper surface of the mounting plate, and the outer side of the sliding column is The wall is slidably connected to the inner side wall of the annular groove, and then the metal sheet is hemmed by rotating the rotating roller around the fixed roller.

进一步优选的,所述固定辊辊轴的下表面固定连接于主动齿轮的上表面,所述固定辊辊轴的外侧壁通过轴承与安装板转动连接,所述转动辊辊轴的下表面固定连接于从动齿轮的上表面,所述转动辊辊轴的外侧壁通过轴承与安装板转动连接,进而在转动辊围绕固定辊转动时安装板会围绕固定辊转动,通过安装板对转动辊有较好的固定效果。Further preferably, the lower surface of the fixed roller shaft is fixedly connected to the upper surface of the driving gear, the outer side wall of the fixed roller shaft is rotatably connected to the mounting plate through a bearing, and the lower surface of the rotating roller shaft is fixedly connected. On the upper surface of the driven gear, the outer side wall of the roller shaft of the rotating roller is rotatably connected to the mounting plate through a bearing, and then the mounting plate will rotate around the fixed roller when the rotating roller rotates around the fixed roller, and the rotating roller is relatively small through the mounting plate. Good fix.

进一步优选的,所述第一调节组件还包括箱体,所述箱体的内底壁开设有凹槽,所述箱体的上表面对称开设有两个通槽,所述箱体的上表面对称开设有四个滑槽,通过凹槽使滑块移动,进而带动转动辊和固定辊移动。Further preferably, the first adjustment assembly further includes a box body, the inner bottom wall of the box body is provided with a groove, the upper surface of the box body is symmetrically provided with two through grooves, and the upper surface of the box body is provided with two through grooves. Four chutes are symmetrically opened, and the sliding block is moved through the grooves, thereby driving the rotating roller and the fixed roller to move.

进一步优选的,两个所述滑块的外侧壁对称滑动连接于凹槽的内侧壁,所述安装板的外侧壁滑动连接于通槽的内侧壁,进而使滑块在移动时候安装盘可以跟随移动,在调节滑块时候更流畅。Further preferably, the outer sidewalls of the two sliders are symmetrically slidably connected to the inner sidewalls of the groove, and the outer sidewalls of the mounting plate are slidably connected to the inner sidewall of the through groove, so that the mounting plate can follow when the slider moves. Move, smoother when adjusting the slider.

进一步优选的,所述传动丝杆远离第一齿轮的一端安装有第一调节盘,所述传动丝杆的外侧壁通过轴承转动连接于箱体的前表面,所述传动丝杆的外侧壁通过轴承座转动连接于箱体的内底壁,进而通过第一调节盘带动传动丝杆主动。Further preferably, the end of the transmission screw rod away from the first gear is installed with a first adjustment disc, the outer side wall of the transmission screw rod is rotatably connected to the front surface of the box through a bearing, and the outer side wall of the transmission screw rod passes through the bearing. The bearing seat is rotatably connected to the inner bottom wall of the box body, and then the drive screw rod is driven to be active through the first adjusting disc.

进一步优选的,所述第二齿轮的齿轮轴通过轴承转动连接于箱体的前表面,所述第二齿轮的齿轮轴远离箱体的一端安装有第二调节盘,所述限位板的下表面滑动连接于滑槽的内侧壁,进而通过第二调节盘带动第二齿轮转动。Further preferably, the gear shaft of the second gear is rotatably connected to the front surface of the box body through a bearing, the end of the gear shaft of the second gear away from the box body is installed with a second adjusting plate, and the lower part of the limit plate is installed. The surface is slidably connected to the inner side wall of the chute, and then drives the second gear to rotate through the second adjusting disc.

本申请提供了一种金属薄片智能制造生产用卷边方法,包括以下步骤:The application provides a hemming method for intelligent manufacturing of metal sheet, comprising the following steps:

S1、将需要卷边的金属片放置于固定辊和转动辊之间,使金属片的两侧与两个限位板贴合;S1. Place the metal sheet that needs to be curled between the fixed roller and the rotating roller, so that both sides of the metal sheet are attached to the two limit plates;

S2、通过开关控制电机工作,电机带动主动齿轮转动,进而使固定辊转动,主动齿轮带动从动齿轮转动,进而使转动辊转动,从动齿轮通过滑动柱在环形槽内滑动,此时从动齿轮带动转动辊围绕固定辊转动;S2. Control the motor to work through the switch, the motor drives the driving gear to rotate, and then the fixed roller rotates, the driving gear drives the driven gear to rotate, and then the rotating roller rotates, and the driven gear slides in the annular groove through the sliding column. At this time, the driven gear is driven. The gear drives the rotating roller to rotate around the fixed roller;

S3、安装板通过转动辊围绕着固定辊转动,进而转动辊在围绕固定辊转动时对金属片进行卷边;S3. The mounting plate rotates around the fixed roller through the rotating roller, and then the rotating roller curls the metal sheet when it rotates around the fixed roller;

S4、当需要卷边的金属片尺寸较小时,通过顺时针转动第二调节盘,第二调节盘带动第二齿轮,第二齿轮带动两个齿板,齿板通过连接柱带动两个限位板相互靠近,进而使两个限位板靠近此时较小的金属片;S4. When the size of the metal sheet that needs to be crimped is small, by rotating the second adjusting disk clockwise, the second adjusting disk drives the second gear, the second gear drives two toothed plates, and the toothed plate drives the two limiters through the connecting column The plates are close to each other, so that the two limit plates are close to the smaller metal sheet at this time;

S5、当需要调节金属片的卷边尺寸时,通过转动第一调节盘,第一调节盘带动传动丝杆转动,传动丝杆带动第一齿轮转动,,对金属片的卷边尺寸进行调节。S5. When it is necessary to adjust the hemming size of the metal sheet, by rotating the first adjusting disk, the first adjusting disk drives the drive screw to rotate, and the drive screw drives the first gear to rotate, so as to adjust the hemming size of the metal sheet.

本发明公开的有益效果为:本发明通过第二调节盘带动第二齿轮,第二齿轮带动两个齿板相互靠近或远离,齿板通过连接柱带动两个限位板相互靠近或远离,以便将不同尺寸的金属片放置于两个限位板之间,具有更强的适用性,第一调节盘带动传动丝杆转动,第一丝杆带动第一齿轮,第一齿轮通过螺纹套筒带动左旋螺纹杆和右旋螺纹杆相互靠近或远离,进而通过滑块带动两个卷边组件相互靠近或远离,对金属片卷边的尺寸大小进行调节,操作简单且工作效率更高。The beneficial effects disclosed by the present invention are as follows: the present invention drives the second gear through the second adjusting disc, the second gear drives the two toothed plates to approach or move away from each other, and the toothed plate drives the two limit plates to approach or move away from each other through the connecting column, so that the Placing metal sheets of different sizes between the two limit plates has stronger applicability. The first adjustment disc drives the transmission screw to rotate, the first screw drives the first gear, and the first gear is driven by the threaded sleeve. The left-handed threaded rod and the right-handed threaded rod are close to or away from each other, and then the two hemming components are driven closer to or away from each other by the slider to adjust the size of the metal sheet hemming, which is easy to operate and more efficient.

附图说明Description of drawings

图1是本发明公开提供的结构示意图;Fig. 1 is the structural representation provided by the disclosure of the present invention;

图2是本发明公开提供的第一调节组件的结构示意图;2 is a schematic structural diagram of a first adjustment assembly provided by the present disclosure;

图3是本发明公开提供的第二调节组件的结构示意图;3 is a schematic structural diagram of a second adjustment assembly provided by the present disclosure;

图4是本发明公开提供的卷边组件的结构示意图。FIG. 4 is a schematic structural diagram of the hemming assembly provided by the present disclosure.

图中:101、第一调节组件;11、滑块;12、左旋螺纹杆;13、螺纹套筒;14、第一齿轮;15、传动丝杆;16、第一调节盘;17、右旋螺纹杆;18、箱体;201、第二调节组件;21、限位板;22、连接柱;23、齿板;24、限位柱;25、限位槽;26、第二齿轮;27、第二调节盘;301、卷边组件;31、固定辊;32、转动辊;33、从动齿轮;34、滑动柱;35、安装盘;36、主动齿轮;37、环形槽;38、安装板;39、电机;41、凹槽;42、滑槽;43、通槽。In the figure: 101, the first adjustment component; 11, the slider; 12, the left-handed threaded rod; 13, the threaded sleeve; 14, the first gear; 15, the transmission screw; 16, the first adjustment disc; 17, the right-handed Threaded rod; 18, box body; 201, second adjustment component; 21, limit plate; 22, connecting column; 23, tooth plate; 24, limit column; 25, limit slot; 26, second gear; 27 301, hemming assembly; 31, fixed roller; 32, rotating roller; 33, driven gear; 34, sliding column; 35, mounting plate; 36, driving gear; 37, annular groove; 38, Mounting plate; 39, motor; 41, groove; 42, chute; 43, through groove.

具体实施方式Detailed ways

实施例Example

请参阅图1-4,本发明提供一种技术方案:一种金属薄片智能制造生产用卷边装置,包括第一调节组件101和第二调节组件201,第一调节组件101包括两个滑块11、左旋螺纹杆12、螺纹套筒13、第一齿轮14、传动丝杆15、第一调节盘16和右旋螺纹杆17;1-4, the present invention provides a technical solution: a hemming device for intelligent manufacturing of metal sheets, including a first adjustment assembly 101 and a second adjustment assembly 201, and the first adjustment assembly 101 includes two sliders 11. Left-handed threaded rod 12, threaded sleeve 13, first gear 14, drive screw 15, first adjustment disc 16 and right-handed threaded rod 17;

左旋螺纹杆12的一端通过轴承转动连接于一个滑块11的一侧,右旋螺纹杆17的一端通过轴承转动连接于另一个滑块11的一侧,左旋螺纹杆12的外侧壁和右旋螺纹杆17的外侧壁均螺纹连接于螺纹套筒13的内侧壁,左旋螺纹杆12和右旋螺纹杆17分别位于螺纹套筒13的两侧,螺纹套筒13的外侧壁固定连接于第一齿轮14的内侧壁,传动丝杆15的外侧壁啮合连接于第一齿轮14的外侧壁;One end of the left-handed threaded rod 12 is rotatably connected to one side of a slider 11 through a bearing, and one end of the right-handed threaded rod 17 is rotatably connected to one side of the other slider 11 through a bearing. The outer side walls of the threaded rod 17 are all threadedly connected to the inner side wall of the threaded sleeve 13, the left-handed threaded rod 12 and the right-handed threaded rod 17 are respectively located on both sides of the threaded sleeve 13, and the outer side wall of the threaded sleeve 13 is fixedly connected to the first The inner side wall of the gear 14 and the outer side wall of the drive screw 15 are meshed and connected to the outer side wall of the first gear 14;

第二调节组件201包括两个限位板21、两个连接柱22、两个齿板23、限位柱24、限位槽25和第二齿轮26。The second adjustment assembly 201 includes two limit plates 21 , two connecting columns 22 , two tooth plates 23 , a limit column 24 , a limit slot 25 and a second gear 26 .

本实施例中,具体的:两个连接柱22分别焊接于两个限位板21的前表面,两个齿板23的后表面分别焊接于两个连接柱22的前表面,一个齿板23的上表面啮合连接于第二齿轮26的外侧壁,另一个齿板23的下表面啮合连接于第二齿轮26的外侧壁,两个齿板23分别位于第二齿轮26的上方和下方,限位槽25开设于一个齿板23的上表面,限位柱24焊接于另一个齿板23的下表面,限位柱24的外侧壁滑动连接于限位槽25的内侧壁,当第二齿轮26转动时,通过两个齿板23带动两个限位板21相互靠近或相互远离,以适用不同尺寸的金属片,通过限位槽25和限位柱24可使两个齿板23的位置更稳定。In this embodiment, specifically: the two connecting columns 22 are welded to the front surfaces of the two limit plates 21 respectively, the rear surfaces of the two tooth plates 23 are welded to the front surfaces of the two connecting columns 22 respectively, and one tooth plate 23 is welded to the front surfaces of the two connecting columns 22 respectively. The upper surface of the gear plate 23 is meshed and connected to the outer side wall of the second gear 26, and the lower surface of the other toothed plate 23 is meshed and connected to the outer side wall of the second gear 26. The two toothed plates 23 are located above and below the second gear 26 respectively. The position slot 25 is opened on the upper surface of one tooth plate 23, the limit post 24 is welded to the lower surface of the other tooth plate 23, and the outer side wall of the limit post 24 is slidably connected to the inner side wall of the limit slot 25. When the 26 rotates, the two limit plates 21 are driven by the two tooth plates 23 to approach or move away from each other, so as to be suitable for metal sheets of different sizes. more stable.

本实施例中,具体的:滑块11的上表面安装有卷边组件301,卷边组件301包括固定辊31、转动辊32、从动齿轮33、滑动柱34、安装盘35、主动齿轮36、环形槽37、安装板38和电机39;In this embodiment, specifically: a hemming assembly 301 is installed on the upper surface of the slider 11 , and the hemming assembly 301 includes a fixed roller 31 , a rotating roller 32 , a driven gear 33 , a sliding column 34 , a mounting plate 35 , and a driving gear 36 , annular groove 37, mounting plate 38 and motor 39;

滑块11的上表面安装有电机39,电机39的输出轴贯穿安装盘35并通过轴承与安装盘35转动连接,电机39的输出轴贯穿安装盘35的一端与主动齿轮36的齿轮轴固定连接,主动齿轮36的外侧壁与从动齿轮33的外侧壁啮合连接,滑动柱34的顶端焊接于从动齿轮33的下表面中心,环形槽37开设于安装盘35的上表面,滑动柱34的外侧壁滑动连接于环形槽37的内侧壁,进而通过电机39带动主动齿轮36转动,主动齿轮36带动从动齿轮33转动,通过滑动柱34和环形槽37可使从动齿轮33围绕着主动齿轮36转动。A motor 39 is mounted on the upper surface of the slider 11. The output shaft of the motor 39 penetrates the mounting plate 35 and is rotatably connected to the mounting plate 35 through a bearing. , the outer side wall of the driving gear 36 is meshed with the outer side wall of the driven gear 33, the top of the sliding column 34 is welded to the center of the lower surface of the driven gear 33, the annular groove 37 is opened on the upper surface of the mounting plate 35, the sliding column 34 The outer side wall is slidably connected to the inner side wall of the annular groove 37, and then the driving gear 36 is driven to rotate by the motor 39, and the driving gear 36 drives the driven gear 33 to rotate. 36 turns.

本实施例中,具体的:固定辊31辊轴的下表面固定连接于主动齿轮36的上表面,固定辊31辊轴的外侧壁通过轴承与安装板38转动连接,转动辊32辊轴的下表面固定连接于从动齿轮33的上表面,转动辊32辊轴的外侧壁通过轴承与安装板38转动连接,通过安装板38可使固定辊31和转动辊32的位置固定,防止转动辊32倾斜或脱落,在工作时候转动辊32和安装板38均围绕着固定辊31转动。In this embodiment, specifically: the lower surface of the roller shaft of the fixed roller 31 is fixedly connected to the upper surface of the driving gear 36, the outer side wall of the roller shaft of the fixed roller 31 is rotatably connected to the mounting plate 38 through bearings, and the lower surface of the roller shaft of the rotating roller 32 is rotatably connected. The surface is fixedly connected to the upper surface of the driven gear 33, and the outer side wall of the roller shaft of the rotating roller 32 is rotatably connected to the mounting plate 38 through the bearing. Tilt or fall off, both the rotating roller 32 and the mounting plate 38 rotate around the fixed roller 31 during operation.

本实施例中,具体的:第一调节组件101还包括箱体18,箱体18的内底壁开设有凹槽41,箱体18的上表面对称开设有两个通槽43,箱体18的上表面对称开设有四个滑槽42,进而通过凹槽41限定滑块11的位置,通过通槽43限定安装板38的位置,通过滑槽42限定限位板21的位置。In this embodiment, specifically: the first adjustment component 101 further includes a box body 18 , a groove 41 is formed on the inner bottom wall of the box body 18 , and two through grooves 43 are symmetrically formed on the upper surface of the box body 18 . There are four sliding grooves 42 symmetrically opened on the upper surface of the sliding groove 41 , the position of the slider 11 is defined by the grooves 41 , the position of the mounting plate 38 is defined by the through grooves 43 , and the position of the limit plate 21 is defined by the sliding grooves 42 .

本实施例中,具体的:两个滑块11的外侧壁对称滑动连接于凹槽41的内侧壁,安装板38的外侧壁滑动连接于通槽43的内侧壁,进而使滑块11在移动时带动安装板38在通槽43内移动。In this embodiment, specifically: the outer sidewalls of the two sliders 11 are symmetrically slidably connected to the inner sidewalls of the grooves 41, and the outer sidewalls of the mounting plate 38 are slidably connected to the inner sidewalls of the through grooves 43, so that the sliders 11 move When driving, the mounting plate 38 is driven to move in the through groove 43 .

本实施例中,具体的:传动丝杆15远离第一齿轮14的一端安装有第一调节盘16,传动丝杆15的外侧壁通过轴承转动连接于箱体18的前表面,传动丝杆15的外侧壁通过轴承座转动连接于箱体18的内底壁,通过第一调节盘16带动传动丝杆15转动,进而调节两个滑块11之间的位置。In this embodiment, specifically: the end of the transmission screw 15 away from the first gear 14 is installed with the first adjusting plate 16, the outer side wall of the transmission screw 15 is rotatably connected to the front surface of the box 18 through a bearing, and the transmission screw 15 The outer side wall of the housing 18 is rotatably connected to the inner bottom wall of the box body 18 through the bearing seat, and the first adjusting disc 16 drives the transmission screw 15 to rotate, thereby adjusting the position between the two sliders 11 .

本实施例中,具体的:第二齿轮26的齿轮轴通过轴承转动连接于箱体18的前表面,第二齿轮26的齿轮轴远离箱体18的一端安装有第二调节盘27,限位板21的下表面滑动连接于滑槽42的内侧壁,通过第二调节盘27带动第二齿轮26转动,进而调节两个限位板21之间的距离。In this embodiment, specifically: the gear shaft of the second gear 26 is rotatably connected to the front surface of the box body 18 through a bearing, and the end of the gear shaft of the second gear 26 away from the box body 18 is installed with a second adjusting plate 27, limiting the position The lower surface of the plate 21 is slidably connected to the inner side wall of the chute 42 , and the second gear 26 is driven to rotate by the second adjusting plate 27 , thereby adjusting the distance between the two limiting plates 21 .

本实施例中,具体的:箱体18的外侧壁安装有开关,开关的电性输出端通过导线与电机39的电性输入端电性连接,开关的电性输入端与外界市电连接,用以为电机39供电。In this embodiment, specifically: a switch is installed on the outer side wall of the box body 18, the electrical output end of the switch is electrically connected to the electrical input end of the motor 39 through a wire, and the electrical input end of the switch is connected to the external mains, Used to power the motor 39.

本申请提供了一种金属薄片智能制造生产用卷边方法,包括以下步骤:The application provides a hemming method for intelligent manufacturing of metal sheet, comprising the following steps:

S1、将需要卷边的金属片放置于固定辊31和转动辊32之间,使金属片的两侧与两个限位板21贴合;S1, place the metal sheet that needs to be curled between the fixed roller 31 and the rotating roller 32, so that both sides of the metal sheet are attached to the two limit plates 21;

S2、通过开关控制电机39工作,电机39带动主动齿轮36转动,进而使固定辊31转动,主动齿轮36带动从动齿轮33转动,进而使转动辊32转动,从动齿轮33通过滑动柱34在环形槽37内滑动,此时从动齿轮33带动转动辊32围绕固定辊31转动;S2. The motor 39 is controlled to work by the switch, the motor 39 drives the driving gear 36 to rotate, and then the fixed roller 31 rotates, and the driving gear 36 drives the driven gear 33 to rotate, thereby making the rotating roller 32 rotate, and the driven gear 33 passes through the sliding column 34. The annular groove 37 slides, and the driven gear 33 drives the rotating roller 32 to rotate around the fixed roller 31;

S3、安装板38通过转动辊32围绕着固定辊31转动,进而转动辊32在围绕固定辊31转动时对金属片进行卷边;S3. The mounting plate 38 rotates around the fixed roller 31 through the rotating roller 32, and then the rotating roller 32 curls the metal sheet when it rotates around the fixed roller 31;

S4、当需要卷边的金属片尺寸较小时,通过顺时针转动第二调节盘27,第二调节盘27带动第二齿轮26,第二齿轮26带动两个齿板23,齿板23通过连接柱22带动两个限位板21相互靠近,进而使两个限位板21靠近此时较小的金属片;S4. When the size of the metal sheet that needs to be crimped is small, by rotating the second adjusting plate 27 clockwise, the second adjusting plate 27 drives the second gear 26, the second gear 26 drives the two tooth plates 23, and the tooth plates 23 are connected by The column 22 drives the two limiting plates 21 to approach each other, thereby making the two limiting plates 21 close to the smaller metal sheet at this time;

S5、当需要调节金属片的卷边尺寸时,通过转动第一调节盘16,第一调节盘16带动传动丝杆15转动,传动丝杆15带动第一齿轮14转动,,对金属片的卷边尺寸进行调节。S5. When it is necessary to adjust the hemming size of the metal sheet, by rotating the first adjusting disc 16, the first adjusting disc 16 drives the driving screw 15 to rotate, and the driving screw 15 drives the first gear 14 to rotate, so that the rolling of the metal sheet side size adjustment.

本发明工作时,将需要卷边的金属片放置于固定辊31和转动辊32之间,使金属片的两侧与两个限位板21贴合,通过开关控制电机39工作,电机39带动主动齿轮36转动,进而使固定辊31转动,主动齿轮36带动从动齿轮33转动,进而使转动辊32转动,从动齿轮33通过滑动柱34在环形槽37内滑动,此时从动齿轮33带动转动辊32围绕固定辊31转动,安装板38通过转动辊32围绕着固定辊31转动,进而转动辊32在围绕固定辊31转动时对金属片进行卷边,当需要卷边的金属片尺寸较小时,通过顺时针转动第二调节盘27,第二调节盘27带动第二齿轮26,第二齿轮26带动两个齿板23,齿板23通过连接柱22带动两个限位板21相互靠近,进而使两个限位板21靠近此时较小的金属片,当需要调节金属片的卷边尺寸时,通过转动第一调节盘16,第一调节盘16带动传动丝杆15转动,传动丝杆15带动第一齿轮14转动,第一齿轮14通过螺纹套筒13带动左旋螺纹杆12和右旋螺纹杆17相互靠近或远离,左旋螺纹杆12和右旋螺纹杆17带动两个滑块11相互靠近或远离,进而通过滑块11带动两个卷边组件301相互靠近或远离,对金属片的卷边尺寸进行调节,方便操作,而且适用性更强。When the present invention works, the metal sheet that needs to be curled is placed between the fixed roller 31 and the rotating roller 32, so that both sides of the metal sheet are attached to the two limit plates 21, and the motor 39 is controlled by the switch to work, and the motor 39 drives The driving gear 36 rotates, thereby making the fixed roller 31 rotate, the driving gear 36 drives the driven gear 33 to rotate, thereby making the rotating roller 32 rotate, and the driven gear 33 slides in the annular groove 37 through the sliding column 34. At this time, the driven gear 33 Drive the rotating roller 32 to rotate around the fixed roller 31, the mounting plate 38 rotates around the fixed roller 31 through the rotating roller 32, and then the rotating roller 32 curls the metal sheet when it rotates around the fixed roller 31. When the size of the metal sheet to be curled is required When it is smaller, by rotating the second adjusting disc 27 clockwise, the second adjusting disc 27 drives the second gear 26, the second gear 26 drives the two toothed plates 23, and the toothed plates 23 drive the two limit plates 21 through the connecting column 22 to mutually communicate with each other. approach, and then make the two limit plates 21 close to the smaller metal sheet at this time. When it is necessary to adjust the crimping size of the metal sheet, by rotating the first adjusting disk 16, the first adjusting disk 16 drives the transmission screw 15 to rotate. The drive screw 15 drives the first gear 14 to rotate, the first gear 14 drives the left-handed threaded rod 12 and the right-handed threaded rod 17 to approach or move away from each other through the threaded sleeve 13, and the left-handed threaded rod 12 and the right-handed threaded rod 17 drive the two slides. The blocks 11 are close to or away from each other, and then the two hemming assemblies 301 are driven by the slider 11 to approach or move away from each other to adjust the hemming size of the metal sheet, which is convenient for operation and has stronger applicability.

Claims (9)

1. A curling device for intelligent manufacturing production of metal sheets comprises a first adjusting component (101) and a second adjusting component (201), and is characterized in that: the first adjusting assembly (101) comprises two sliding blocks (11), a left-handed threaded rod (12), a threaded sleeve (13), a first gear (14), a transmission screw rod (15), a first adjusting disc (16) and a right-handed threaded rod (17);
one end of the left-handed threaded rod (12) is rotatably connected to one side of one sliding block (11) through a bearing, one end of the right-handed threaded rod (17) is rotatably connected to one side of the other sliding block (11) through a bearing, the outer side wall of the left-handed threaded rod (12) and the outer side wall of the right-handed threaded rod (17) are both in threaded connection with the inner side wall of the threaded sleeve (13), the left-handed threaded rod (12) and the right-handed threaded rod (17) are respectively located on two sides of the threaded sleeve (13), the outer side wall of the threaded sleeve (13) is fixedly connected to the inner side wall of the first gear (14), and the outer side wall of the transmission screw rod (15) is meshed and connected to the outer side wall of the first gear (14);
the second adjusting component (201) comprises two limiting plates (21), two connecting columns (22), two toothed plates (23), a limiting column (24), a limiting groove (25) and a second gear (26).
2. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 1, wherein: two the spliced pole (22) weld respectively in the front surface of two limiting plates (21), two the rear surface of pinion rack (23) welds respectively in the front surface of two spliced poles (22), one the upper surface meshing of pinion rack (23) is connected in the lateral wall of second gear (26), another the lower surface meshing of pinion rack (23) is connected in the lateral wall of second gear (26), two pinion rack (23) is located the top and the below of second gear (26) respectively, the upper surface of a pinion rack (23) is seted up in spacing groove (25), spacing post (24) weld in the lower surface of another pinion rack (23), the lateral wall sliding connection of spacing post (24) is in the inside wall of spacing groove (25).
3. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 1, wherein: the upper surface of the sliding block (11) is provided with a hemming assembly (301), and the hemming assembly (301) comprises a fixed roller (31), a rotating roller (32), a driven gear (33), a sliding column (34), an installation disc (35), a driving gear (36), an annular groove (37), an installation plate (38) and a motor (39);
the last surface mounting of slider (11) has motor (39), the output shaft of motor (39) runs through mounting disc (35) and rotates with mounting disc (35) through the bearing and is connected, the output shaft of motor (39) runs through the one end of mounting disc (35) and the gear shaft fixed connection of driving gear (36), the lateral wall of driving gear (36) is connected with the lateral wall meshing of driven gear (33), the top of sliding column (34) welds in the lower surface center of driven gear (33), the upper surface in mounting disc (35) is seted up in ring channel (37), the lateral wall sliding connection of sliding column (34) is in the inside wall of ring channel (37).
4. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 3, wherein: the lower fixed surface of fixed roller (31) roller is connected in the upper surface of driving gear (36), the lateral wall of fixed roller (31) roller passes through the bearing and is connected with mounting panel (38) rotation, the lower fixed surface of live-rollers (32) roller is connected in the upper surface of driven gear (33), the lateral wall of live-rollers (32) roller passes through the bearing and is connected with mounting panel (38) rotation.
5. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 1, wherein: the first adjusting assembly (101) further comprises a box body (18), a groove (41) is formed in the inner bottom wall of the box body (18), two through grooves (43) are symmetrically formed in the upper surface of the box body (18), and four sliding grooves (42) are symmetrically formed in the upper surface of the box body (18).
6. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 3, wherein: the outer side walls of the two sliding blocks (11) are symmetrically and slidably connected to the inner side walls of the grooves (41), and the outer side walls of the mounting plates (38) are slidably connected to the inner side walls of the through grooves (43).
7. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 1, wherein: one end, far away from first gear (14), of transmission lead screw (15) is installed first adjusting plate (16), the lateral wall of transmission lead screw (15) is connected in the front surface of box (18) through bearing rotation, the lateral wall of transmission lead screw (15) is connected in the interior diapire of box (18) through bearing frame rotation.
8. The curling device for intelligent manufacturing and production of metal sheets as claimed in claim 2, wherein: the gear shaft of second gear (26) passes through the bearing and rotates to be connected in the front surface of box (18), the gear shaft of second gear (26) is kept away from the one end of box (18) and is installed second adjustment disk (27), the lower surface sliding connection of limiting plate (21) is in the inside wall of spout (42).
9. A method of hemming for smart manufacturing production of sheet metal according to claims 1-8 comprising the steps of:
s1, placing the metal sheet to be curled between the fixed roller and the rotating roller, and enabling two sides of the metal sheet to be attached to the two limiting plates;
s2, controlling the motor to work through a switch, wherein the motor drives the driving gear to rotate so as to rotate the fixed roller, the driving gear drives the driven gear to rotate so as to rotate the rotating roller, the driven gear slides in the annular groove through the sliding column, and the driven gear drives the rotating roller to rotate around the fixed roller;
s3, enabling the mounting plate to rotate around the fixed roller through the rotating roller, and further enabling the rotating roller to curl the metal sheet when rotating around the fixed roller;
s4, when the size of the metal sheet to be curled is small, the second adjusting disc is rotated clockwise, the second adjusting disc drives a second gear, the second gear drives two toothed plates, the toothed plates drive two limiting plates to be close to each other through a connecting column, and then the two limiting plates are close to the small metal sheet;
and S5, when the size of the curled edge of the metal sheet needs to be adjusted, the first adjusting disc is rotated to drive the transmission screw rod to rotate, and the transmission screw rod drives the first gear to rotate, so that the size of the curled edge of the metal sheet is adjusted.
CN202210522936.5A 2022-05-13 2022-05-13 A kind of hemming device and hemming method for intelligent manufacturing of metal sheet Pending CN114871317A (en)

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