CN107249412B - The manufacturing method of towel and towel - Google Patents
The manufacturing method of towel and towel Download PDFInfo
- Publication number
- CN107249412B CN107249412B CN201680012370.4A CN201680012370A CN107249412B CN 107249412 B CN107249412 B CN 107249412B CN 201680012370 A CN201680012370 A CN 201680012370A CN 107249412 B CN107249412 B CN 107249412B
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- CN
- China
- Prior art keywords
- yarn
- towel
- spinning
- twisted union
- count
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/02—Towels
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
Abstract
The present invention provide it is a kind of have sufficient loftiness and pliability and functional excellent towel and do not needed in manufacturing process starching processing, desizing treatment towel manufacturing method.[solution] weaves spinning twisted union yarn line, and the English cotton yarn count of the spinning twisted union yarn line is 15-30 branch, and twisting count (secondary/2.54cm) is 12-15 times, and filoplume radical (3mm or more, root/10m) is 41-60 root.
Description
Technical field
The present invention relates to the manufacturing technologies of towel, are related to the towel that the functions such as sense of touch, water imbibition are improved.
Background technique
In the past, raw yarn used in towel included: double made of single thread, two single thread in staple yarn state are twisted
Yarn, compared with common yarn the increased crepe twist yarn of twisting count, compared with common yarn twisting count reduction loosely spun yarn, the manufacture work of towel
Sequence includes: dyeing process, sizing process, warping process, weaving process, cleaning process, drying process, cut off operation, sewing work
Sequence.
As the prior art relevant to the raw yarn of towel, there is the technology recorded in patent document 1.It is related to no twisting filament
With twist yarn and the manufacturing method without twisting filament twist yarn, by by every 1 inch of twisting count be 11 times 100% bombax cotton formed
Fibre bundle is as heart yarn, by the fiber that is formed of 100% bombax cotton for being 34 times by obviously thinner than heart yarn and every 1 inch of twisting count
Shu Zuowei wind yarn, by heart yarn and winding yarn by twist direction become the same direction in a manner of carry out plying after, along with heart yarn
The direction opposite with the winding twist direction of yarn twists 10 times and carries out untwisting, the winding yarn for being 24 times by every 1 inch of twisting count
It is wound into coiled type for the periphery of 1 heart yarn in every 1 inch of twisting count, forms wall crepe twisting object.
The spinning process for manufacturing regular staple yarn includes: opening and cleaning step, carding step, combing cotton process, draftingProcess, slubbing process, spinning process, volume yarn process, arranging process, in common spinning process, by rove elongation
Specific rugosity is made, twists and 1 yarn is made, and be wound in spool.
In addition, the content recorded in patent document 2 is related to a kind of manufacture of spinning twisted union yarn line as staple yarn,
Though spinning twisted union yarn line is to be single thread but the yarn with sense of touch as double yarns.Herein, 2 fibers of draft zone are passed through side by side
Beam is supplied to the fibre bundle bundling device for being disposed in draft zone downstream with the interval of 10mm or more, via along being disposed in fibre
It ties up the rotating roller in the downstream of beam bundling device and the air-permeable apron that rotates and bears swabbing action, by ventilation apron and along saturating
The transport roller of gas apron rotation and it is clamped with the bite interval of 3~5mm, and from the suction for being arranged in fibre bundle bundling device
Portion is sent, and is followed by handed over and is twisted.
The spinning twisted union yarn line is ring spinning yarn, and the average hairiness index of 3mm or more is 40 (roots/10m) hereinafter, conduct
Raw material include semisynthetic fibre, regenerated fiber or natural fiber, and English cotton yarn count is 120~180.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2005-42281
Patent document 2: Japanese Patent Publication No. 4084754
Summary of the invention
Problems to be solved by the invention
However, raw yarn used in towel is thicker, its number is smaller or twisting count is fewer, then skin sense of touch, water imbibition are got over
It is excellent.But the twisting count of raw yarn used in towel is fewer, then filoplume number becomes more, and it is woven main that filoplume becomes obstruction
Factor.Conversely, the twisting count of raw yarn more increases, then " beam (は り) ", " body bone " become bigger, and filoplume also becomes fewer, but loses
" loftiness " and " smoothness " important for towel.
Therefore, general towel is using the single thread near No. 20, but intensity is slightly weak, therefore, starching is carried out before weaving
Inhibit filoplume, makes up the intensity of yarn.Starching implements desizing treatment using starch, PVA (polyvinyl alcohol) etc. after weaving.
In patent document 2, the spinning preferred filoplume number of twisted union yarn line is few and English cotton yarn count is 120~180.Its reason
It is as follows.The fiber number of spinning twisted union yarn line is thinner, then more has soft feel by the thread cloth and silk of spinning twisted union yarn, but if
The number of spinning twisted union yarn line is coarser than 120, then there is the tendency that the soft feel of cloth and silk reduces, it is not preferable, if be narrower than
It 180, then is actually difficult to manufacture.
So, the spinning twisted union yarn line of 120~180 recorded in patent document 2 cannot achieve for towel
Important " loftiness ", " smoothness ", is not suitable as the raw yarn of towel.
The present invention has sufficient loftiness and pliability and function for solving the above problems, it is intended that providing
The excellent towel of property and do not needed in manufacturing process starching processing, desizing treatment towel manufacturing method.
The means used to solve the problem
To solve the above-mentioned problems, towel of the invention is characterized in that, is knitting for the spinning twisted union yarn line comprising cotton yarn
Product are made, the English cotton yarn count of the spinning twisted union yarn line comprising cotton yarn is 15-30 branch, twisting count (secondary/2.54cm) is 12-15
Secondary, filoplume radical (3mm or more, root/10m) is 41-60 root.
The manufacturing method of towel of the invention is characterized in that, in spinning process, weaving English cotton yarn count is 15-30
Branch, twisting count (secondary/2.54cm) are 12-15 times, filoplume radical (3mm or more, root/10m) is the spinning comprising cotton yarn of 41-60 root
Aforementioned spinning twisted union yarn line without starching is made into towel suiting in weaving process by twisted union yarn line.
Invention effect
As described above, become the spinning twisted union yarn line of towel raw yarn of the invention since number is small and thick, it is average single
The fibre weight of bit length is more and water imbibition is excellent, and has sufficient loftiness, and twisting count is few and has pliability, therefore, makees
It can be realized excellent water imbibition and skin sense of touch for towel.Further, since the filoplume number in weaving as hindering factor is few,
Therefore starching processing is not needed, by being weaved to without the spinning twisted union yarn line under starching processing status, without
Desizing treatment can be realized the simplification of manufacturing process and the facilitation of drainage sunk well.
Detailed description of the invention
Fig. 1 is the block diagram for showing the spinning process in embodiments of the present invention.
Fig. 2 is the block diagram for showing the towel manufacturing process in the embodiment.
Fig. 3 is the list of results of the spinning twisted union yarn line in the embodiment.
Fig. 4 is the list of results of the spinning twisted union yarn line in the embodiment.
Fig. 5 is the list of results of the spinning twisted union yarn line in the embodiment.
Fig. 6 is the list of results of the spinning twisted union yarn line in the embodiment.
Specific embodiment
Hereinafter, being illustrated based on the drawings embodiments of the present invention.Fig. 1 is the frame for showing the process of manufacture staple yarn
Figure.In opening and cleaning step (Blowing Process) 1, mixed cotton processing, opener processing, dust removal process are implemented to raw cotton, in order to
It realizes homogenization and takes cotton from more bags of cottons, remove broken blade present in cotton, kind skin (ゆ ひ), twig powder (ぇ だ く
ず)。
In carding step (Carding Process) 2, by cotton sectionalization to fiber until, by complexity winding fiber
Hold together neat along certain direction with thin comb and be bundled into strand shape, the carded sliver cotton of strand shape is accommodated in cylindric bar cylinder
In.
In mixing in doubling step (Drawing Process) 3, the fibre bundle for being bundled into strand shape of carded sliver cotton is merged
To be multiple, and the drawing-off of fine ground, and then the direction of the fiber in fibre bundle is made to be in parallel, by the way that above-mentioned behaviour for several times is repeated
Make, so that 1 sliver is made in more slivers while elongating.
In slubbing process (Roving Process) 4, fibre bundle is further stretched by drafting sliver finely, improves it
The depth of parallelism and form rove, slightly twist and be wound in spool.
In spinning process (Spinning Process) 5, rove is elongated and specific rugosity is made, twists and is made
1 one thread, and it is wound in spool.If the twisting is stronger, intensity increases into the yarn tied tight, whereas if twisting is weaker,
Then intensity is weak and wind more loose.
Herein, spinning friendship is carried out to twist.That is, supplying 2 root thickness yarns to 1 draft zone, manufactured using ring ingot as list
The spinning twisted union yarn line of the staple yarn of yarn.
In the technology that aforementioned patent literature 2 is recorded, the number of spinning twisted union yarn line is preferably 120~180, if smart
It spins twisted union yarn line and is coarser than 120, then there is the tendency that the soft feel of cloth and silk reduces, it is not preferable, if being narrower than 180,
It is actually difficult to manufacture.
But trial and error is repeated in the spinning process in the present inventor, obtaining can be realized thinks to be difficult to reality in the past
This opinion of existing yarn.It can be realized spinning this opinion of twisted union yarn line for being best suited for towel that is, obtaining, to complete
The present invention, the spinning twisted union yarn line are the rove that English cotton yarn count is 15-30 branch, and the fibre weight of mean unit length is more
And water imbibition is excellent, and filoplume radical (3mm or more, root/10m) is not hinder woven 41-60 root, has adequately bulk
Sense, twisting count is few and has pliability.
[table 1]
Table 1 exemplifies each index of the sample of spinning twisted union yarn line, the spinning twisted union yarn that will be used in towel of the invention
The sample of line is shown as number 1- number 5, as comparison other, previous yarn samples is shown as number 6- number 7, by each sample
The achievement of official mission be shown in Fig. 3-Fig. 6.
As shown in Figure 6 such as table 1 and Fig. 3-, for English cotton yarn count is the yarn of 15-30 branch, in sample number into spectrum
Realize that twisting count (secondary/2.54cm) is 12-17 times and filoplume radical (root/10m) is 41- in the spinning twisted union yarn line of 1- number 5
60 achievements.
On the other hand, the filoplume number in the previous single thread of sample number into spectrum 6- number 7 is more, needs to increase in order to ensure intensity
Number is twisted, if reducing twisting count and filoplume number being caused to become more, filoplume, which becomes, hinders woven principal element.
In addition, as towel raw yarn and when using the spinning twisted union yarn line of patent document 2, raw yarn becomes 120~180
Spun yarn, therefore cannot achieve important element for towel, i.e. " loftiness ", " pliability ".
But the inventors of the present invention obtain the spinning twisted union yarn line of rove even as 15-30 branch also can be by hair
Plumage number inhibits to the opinion of 41-60 root, realizes excellent water imbibition and skin sense of touch as towel.
In volume yarn process (Winding Process) 6, using full-automatic volume yarn machine by the spinning twisted union yarn coil of wire around to one
Fixed length and cheese is made, and in arranging process (Finishing Process) 7 confirmation have zero defect, as needed
Remove disadvantage.
Fig. 2 is the block diagram for showing towel manufacturing process.
In dyeing process 21, by the raw yarn loose winding of spinning twisted union yarn line to loose formula spool (hollow, porous), by concise
Handle remove the lubricant component of cotton fiber of raw yarn, wax, pectic substance and so that it is embodied water imbibition, while removing impurity,
It is made a return journey depigmentation impurity by bleaching.Also, in cone dyeing machine, apply in pot from the inner side and outer side of cheese
Pressure is dyed come the dyestuff that circulates.
In the past, in order to make up the intensity of yarn, inhibiting filoplume and carry out starching processing, but the spinning twisted union yarn of present embodiment
The filoplume number of line is few, the depth of parallelism is good, has suitable for woven intensity, and the deviation of intensity is few, therefore does not need starching processing.
In warping process 22, cheese is installed, and be wound to drum on bobbin cradle, warp thread and pile yarns are distinguished
Bunchy is wound from drum.
In weaving process 23, using spinning twisted union yarn line as the warp thread of the pile yarns of veil and filling, knitted with towel
It is woven at towel suiting.At this point, spinning twisted union yarn line is handled without starching, but since filoplume number is few, can successfully knit
It makes.
In cleaning process 24, the towel suiting of the web-like woven is spread out and cleaned, and is folded into zigzag.This
When, since raw yarn is without starching, do not need previous desizing treatment.
In drying process 25, towel suiting is dehydrated, using the torsion of scutcher amendment towel suiting, utilizes ア Application グ
ラ イ ダ mono- (drying machine) is dried, and is cleaned using stenter, so as to adjust the width of the towel suiting shunk.
In cut off operation 26, towel suiting is separated into cutting machine to 1 width.
In sewing process 27, the edge of 1 wide towel suiting is subjected to crimping with selvedge machine, and 1 piece separate,
It will be sewed along the both ends of width direction, to complete towel.
As described above, become present embodiment towel raw yarn spinning twisted union yarn line due to number it is small and thick,
The fibre weight of mean unit length is more and water imbibition is excellent, also, has sufficient loftiness, and twisting count is few and has pliability,
Therefore, excellent water imbibition and skin sense of touch be can be realized as towel.In addition, becoming the filoplume number of hindering factor in weaving
It is few, therefore do not need starching processing, by will be weaved without the spinning twisted union yarn line under starching processing status, from without
Desizing treatment is wanted, can be realized the simplification of manufacturing process and the facilitation of drainage sunk well.
It should be noted that being illustrated in present embodiment using cotton as raw material, but as long as raw yarn can generate hair
Plumage, then raw material is not limited, and can be any one of semisynthetic fibre, regenerated fiber, natural fiber, or be also possible to it
The raw material that is composed.
Claims (2)
1. a kind of towel, which is characterized in that it is the weaving goods of the spinning twisted union yarn line comprising cotton yarn, it is described spinning comprising cotton yarn
The English cotton yarn count of twisted union yarn line is 15-30 branch, twisting count is 12-14.5 times, filoplume radical is 41-60 root,
The twisting count is counted on the basis of secondary/2.54cm, and the filoplume radical is counted on the basis of 3mm or more, root/10m.
2. a kind of manufacturing method of towel, which is characterized in that in spinning process, weaving English cotton yarn count is 15-30 branch, twists
The spinning twisted union yarn line comprising cotton yarn that number is 12-14.5 times, filoplume radical is 41-60 root,
In weaving process, the spinning twisted union yarn line without starching is made into towel suiting,
The twisting count is counted on the basis of secondary/2.54cm, and the filoplume radical is counted on the basis of 3mm or more, root/10m.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-167304 | 2015-08-27 | ||
| JP2015167304A JP6109264B2 (en) | 2015-08-27 | 2015-08-27 | Towel and towel manufacturing method |
| PCT/JP2016/069758 WO2017033577A1 (en) | 2015-08-27 | 2016-07-04 | Towel and method of manufacturing towel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107249412A CN107249412A (en) | 2017-10-13 |
| CN107249412B true CN107249412B (en) | 2019-06-18 |
Family
ID=58099786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201680012370.4A Active CN107249412B (en) | 2015-08-27 | 2016-07-04 | The manufacturing method of towel and towel |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6109264B2 (en) |
| CN (1) | CN107249412B (en) |
| WO (1) | WO2017033577A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210062373A1 (en) | 2017-12-28 | 2021-03-04 | Uchino Co., Ltd. | Pile fabric |
| JP7051159B2 (en) * | 2021-04-15 | 2022-04-11 | 伊澤タオル株式会社 | Terry cloth and its manufacturing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813283A (en) * | 1994-06-23 | 1996-01-16 | Kanebo Ltd | Towel cloth |
| JP2004218092A (en) * | 2002-11-18 | 2004-08-05 | Toyobo Co Ltd | Hygroscopic polyester fiber woven or knitted fabric and method for producing the same |
| CN1814875A (en) * | 2006-03-06 | 2006-08-09 | 上海昌明实业有限公司 | Blended yarn, tatted fabric made from same and making method |
| CN101705568A (en) * | 2009-10-27 | 2010-05-12 | 孚日集团股份有限公司 | Method for producing soft twist yarn towels |
-
2015
- 2015-08-27 JP JP2015167304A patent/JP6109264B2/en active Active
-
2016
- 2016-07-04 WO PCT/JP2016/069758 patent/WO2017033577A1/en active Application Filing
- 2016-07-04 CN CN201680012370.4A patent/CN107249412B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813283A (en) * | 1994-06-23 | 1996-01-16 | Kanebo Ltd | Towel cloth |
| JP2004218092A (en) * | 2002-11-18 | 2004-08-05 | Toyobo Co Ltd | Hygroscopic polyester fiber woven or knitted fabric and method for producing the same |
| CN1814875A (en) * | 2006-03-06 | 2006-08-09 | 上海昌明实业有限公司 | Blended yarn, tatted fabric made from same and making method |
| CN101705568A (en) * | 2009-10-27 | 2010-05-12 | 孚日集团股份有限公司 | Method for producing soft twist yarn towels |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017033577A1 (en) | 2017-03-02 |
| JP2017042370A (en) | 2017-03-02 |
| JP6109264B2 (en) | 2017-04-05 |
| CN107249412A (en) | 2017-10-13 |
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