CN107249412A - The manufacture method of towel and towel - Google Patents
The manufacture method of towel and towel Download PDFInfo
- Publication number
- CN107249412A CN107249412A CN201680012370.4A CN201680012370A CN107249412A CN 107249412 A CN107249412 A CN 107249412A CN 201680012370 A CN201680012370 A CN 201680012370A CN 107249412 A CN107249412 A CN 107249412A
- Authority
- CN
- China
- Prior art keywords
- yarn
- towel
- spinning
- twisted union
- count
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/02—Towels
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
Abstract
Present invention offer is a kind of to possess sufficient loftiness and pliability and the manufacture method of the excellent towel of feature and the towel for not needing starching processing, desizing to handle in manufacturing process.[solution] weaves spinning twisted union yarn line, and the English cotton yarn count of the spinning twisted union yarn line is 15 30, and twisting count (secondary/2.54cm) is 12 15 times, and filoplume radical (more than 3mm, root/10m) is 41 60.
Description
Technical field
The present invention relates to the manufacturing technology of towel, it is related to the towel that the functions such as sense of touch, water imbibition are improved.
Background technology
In the past, the raw yarn used in towel includes：Twisted pair of single thread in staple yarn state, two single thread
Yarn, compared with common yarn the increased crepe twist yarn of twisting count, compared with common yarn twisting count reduction loosely spun yarn, the manufacture work of towel
Sequence includes：Dyeing process, sizing process, warping process, weaving process, matting, drying process, cut off operation, sewing work
Sequence.
As the prior art related to the raw yarn of towel, there is the technology described in patent document 1.It is related to no twisting filament
With twist yarn and the manufacture method without twisting filament twist yarn, by what is formed by every 1 inch of twisting count for 100% bombax cotton of 11 times
Fibre bundle is as heart yarn, the fiber that will be formed by 100% bombax cotton that the twisting count of substantially thinner than heart yarn and every 1 inch is 34 times
Shu Zuowei wind yarn, by heart yarn with winding yarn by twist direction turn into equidirectional in the way of carry out after plying, along with heart yarn
The direction opposite with the twist direction of winding yarn is twisted 10 times and carries out untwisting, by the winding yarn that every 1 inch of twisting count is 24 times
Coiled type is wound into for the periphery of the heart yarn of 1 time in every 1 inch of twisting count, wall crepe twisting thing is formed.
The spinning process of manufacture regular staple yarn includes：Opening and cleaning step, carding step, combing cotton process, draftingProcess, slubbing process, spinning process, volume yarn process, arranging process, in common spinning process, rove is elongated
And specific rugosity is made, twist and 1 yarn is made, and be wound in bobbin.
In addition, the content described in patent document 2 is related to a kind of manufacture of spinning twisted union yarn line as staple yarn,
Though spinning twisted union yarn line is for single thread but with the yarn of sense of touch as double yarns.Herein, 2 fibers of draft zone are passed through side by side
Beam is supplied to the fibre bundle bundling device for being disposed in draft zone downstream with more than 10mm interval, via along being disposed in fibre
The rotating roller of tieing up the downstream of beam bundling device and the air-permeable apron that rotates and bear swabbing action, by ventilation apron and along saturating
The transport roller of gas apron rotation and it is clamped with 3~5mm bite interval, and from the suction for being arranged in fibre bundle bundling device
Portion is sent, and is followed by handed over and is twisted with the fingers.
The spinning twisted union yarn line is ring spinning yarn, more than 3mm average hairiness index for 40 (roots/10m) below, as
Raw material include semisynthetic fibre, regenerated fiber or natural fiber, and English cotton yarn count is 120~180.
Prior art literature
Patent document
Patent document 1：Japanese Unexamined Patent Publication 2005-42281
Patent document 2：Japanese Patent Publication No. 4084754
The content of the invention
Problems to be solved by the invention
However, the raw yarn used in towel is thicker, its number is smaller, or twisting count is fewer, then skin sense of touch, water imbibition are got over
It is excellent.But, the twisting count of the raw yarn used in towel is fewer, then filoplume number becomes more, and filoplume, which turns into, hinders woven main
Factor.Conversely, the twisting count of raw yarn more increases, then " beam (は り) ", " body bone " become bigger, and filoplume also becomes fewer, but loses
" loftiness " and " smoothness " important for towel.
Therefore, general towel is using the single thread near No. 20, but intensity is slightly weak, therefore, starching is carried out before weaving
To suppress filoplume, the intensity of yarn is made up.Starching implements desizing processing after weaving using starch, PVA (polyvinyl alcohol) etc..
In patent document 2, the spinning preferred filoplume number of twisted union yarn line is few and English cotton yarn count is 120~180.Its reason
It is as follows.The fiber number of spinning twisted union yarn line is thinner, then more has soft feel by the thread cloth and silk of spinning twisted union yarn, but if
The number of spinning twisted union yarn line is coarser than 120, then the tendency that there is the soft feel reduction of cloth and silk, and it is not preferable, if be narrower than
180, then actually it is difficult to manufacture.
So, the spinning twisted union yarn line of 120~180 described in patent document 2 can not be realized for towel
Important " loftiness ", " smoothness ", is not suitable as the raw yarn of towel.
The present invention is used to solve the above problems, and its object is to there is provided possess sufficient loftiness and pliability and function
Property excellent towel and starching processing, the manufacture method of the towel of desizing processing are not needed in manufacturing process.
The means used to solve the problem
In order to solve the above problems, towel of the invention is characterised by, includes the weaving goods of spinning twisted union yarn line, described
The English cotton yarn count of spinning twisted union yarn line be 15-30 branch, twisting count (secondary/2.54cm) be 12-15 times, filoplume radical (3mm with
Upper, root/10m) it is 41-60 roots.
The manufacture method of the towel of the present invention is characterised by, in spinning process, and weaving English cotton yarn count is 15-30
Branch, the spinning twisted union yarn line that twisting count (secondary/2.54cm) is 12-15 times, filoplume radical (more than 3mm, root/10m) is 41-60 roots,
In weaving process, the foregoing spinning twisted union yarn line without starching is made into towel suiting.
Invention effect
As described above, the spinning twisted union yarn line of the towel raw yarn as the present invention is small and thick due to number, it is therefore, average single
The fibre weight of bit length is more and water imbibition is excellent, and with sufficient loftiness, twisting count is few and possesses pliability, therefore, makees
Excellent water imbibition and skin sense of touch can be realized for towel.Further, since the filoplume number as hindering factor is few in weaving,
Therefore starching processing is not needed, by being weaved without the spinning twisted union yarn line under starching processing state, without
Desizing is handled, and can realize the simplification of manufacturing process and the facilitation of drainage sunk well.
Brief description of the drawings
Fig. 1 is the block diagram for showing the spinning process in embodiments of the present invention.
Fig. 2 is the block diagram for showing the towel manufacturing process in the embodiment.
Fig. 3 is the list of results of the spinning twisted union yarn line in the embodiment.
Fig. 4 is the list of results of the spinning twisted union yarn line in the embodiment.
Fig. 5 is the list of results of the spinning twisted union yarn line in the embodiment.
Fig. 6 is the list of results of the spinning twisted union yarn line in the embodiment.
Embodiment
Hereinafter, embodiments of the present invention are illustrated based on accompanying drawing.Fig. 1 is the frame for showing to manufacture the process of staple yarn
Figure.In opening and cleaning step (Blowing Process) 1, implement mixed cotton processing, opener processing, dust removal process to raw cotton, in order to
Realize homogenization and cotton is taken from many bags of cottons, remove broken blade present in cotton, plant skin (ゆ ひ), twig powder (え だ く
ず)。
In carding step (Carding Process) 2, by cotton sectionalization untill fiber, by the fiber of complexity winding
Hold together neat along certain direction with thin comb and be bundled into strand shape, the carded sliver cotton of strand shape is accommodated in the bar cylinder of cylindrical shape
In.
In mixing in doubling step (Drawing Process) 3, the fibre bundle for being bundled into strand shape of carded sliver cotton is merged
To be multiple, and the drawing-off of fine ground, and then make the direction of fiber in fibre bundle in parallel, by the way that above-mentioned behaviour for several times is repeated
Make, so as to many slivers be elongated while 1 sliver is made.
In slubbing process (Roving Process) 4, fibre bundle is stretched by drafting sliver is further fine, it is improved
The depth of parallelism and form rove, slightly twist and be wound in bobbin.
In spinning process (Spinning Process) 5, rove is elongated and specific rugosity is made, twists and is made
1 one thread, and it is wound in bobbin.If the twisting is stronger, intensity increase is into the yarn tied tight, whereas if twisting is weaker,
Then intensity is weak and wind more loose.
Herein, spinning hand over is carried out to twist with the fingers.That is, 2 rove are supplied to 1 draft zone, is manufactured by the use of ring ingot and be used as list
The spinning twisted union yarn line of the staple yarn of yarn.
In the technology that aforementioned patent literature 2 is recorded, the number of spinning twisted union yarn line is preferably 120~180, if smart
Spin twisted union yarn line and be coarser than 120, then there is the tendency of the soft feel reduction of cloth and silk, it is not preferable, if being narrower than 180,
Actually it is difficult to manufacture.
But, trial and error is repeated in the spinning process in the present inventor, and obtaining can realize and think to be difficult to reality in the past
This opinion of existing yarn.That is, spinning this opinion of twisted union yarn line for being best suited for towel can be realized by obtaining, so as to complete
The present invention, the spinning twisted union yarn line is that English cotton yarn count is the rove that 15-30 is propped up, and the fibre weight of mean unit length is more
And water imbibition is excellent, and filoplume radical (more than 3mm, root/10m) is does not hinder woven 41-60 roots, with sufficiently bulk
Sense, twisting count is few and possesses pliability.
[table 1]
Table 1 exemplifies each index of the sample of spinning twisted union yarn line, the spinning twisted union yarn that will be used in the towel of the present invention
The sample of line is shown as numbering 1- numberings 5, as comparison other, conventional yarn samples is shown as into numbering 6- numberings 7, by each sample
The achievement of official mission be shown in Fig. 3-Fig. 6.
Such as table 1 and Fig. 3-as shown in Figure 6, for English cotton yarn count is the yarn that 15-30 is propped up, in sample number into spectrum
Realize that twisting count (secondary/2.54cm) is 12-17 times and filoplume radical (root/10m) is 41- in the spinning twisted union yarn line of 1- numberings 5
The achievement of 60.
On the other hand, the filoplume number in the conventional single thread of sample number into spectrum 6- numberings 7 is more, needs to increase in order to ensure intensity
Number is twisted, if reducing twisting count and causing filoplume number to become many, filoplume, which turns into, hinders woven principal element.
In addition, when the spinning twisted union yarn line of patent document 2 is used as the raw yarn of towel, raw yarn turns into 120~180
Spun yarn, therefore important key element for towel, i.e. " loftiness ", " pliability " can not be realized.
But, the present inventor etc. obtains also can be by hair even as the 15-30 spinning twisted union yarn lines of rove propped up
Plumage number suppresses to the opinion of 41-60 roots, realizes the excellent water imbibition and skin sense of touch as towel.
In volume yarn process (Winding Process) 6, using full-automatic volume yarn machine by the spinning twisted union yarn coil of wire around to one
Fixed length and cheese is made, and confirm there is zero defect in arranging process (Finishing Process) 7, as needed
Remove shortcoming.
Fig. 2 is the block diagram for showing towel manufacturing process.
In dyeing process 21, by the raw yarn loose winding of spinning twisted union yarn line to loose formula bobbin (hollow, porous), by concise
Handle the lubricant component come the cotton fiber that removes raw yarn, wax, pectic substance and it is embodied water imbibition, while go the removal of impurity,
Made a return journey depigmentation impurity by bleaching.Also, in cone dyeing machine, apply in pot from the inner side and outer side of cheese
Pressure is dyed come the dyestuff that circulates.
In the past, in order to make up the intensity of yarn, suppressing filoplume and carry out starching processing, but the spinning twisted union yarn of present embodiment
The filoplume number of line is few, the depth of parallelism is good, with suitable for woven intensity, and the deviation of intensity is few, therefore does not need starching processing.
In warping process 22, cheese is installed on bobbin cradle, and is wound to drum, warp thread and pile yarns are distinguished
Bunchy is wound from drum.
In weaving process 23, using spinning twisted union yarn line as the pile yarns of veil and the warp thread of filling, knitted with towel
It is woven into towel suiting.Now, spinning twisted union yarn line is handled without starching, but because filoplume number is few, therefore, it is possible to successfully knit
Make.
In matting 24, the towel suiting of the web-like woven is spread out and cleaned, and is folded into zigzag.This
When, because raw yarn is without starching, therefore do not need conventional desizing to handle.
In drying process 25, towel suiting is dehydrated, using the torsion of scutcher amendment towel suiting, ア Application グ is utilized
ラ イ ダ mono- (drying machine) are dried, and are cleaned using stenter, so as to adjust the width of the towel suiting shunk.
In cut off operation 26, towel suiting is separated into the width of 1 with cutting machine.
In sewing process 27, the edge of 1 wide towel suiting is subjected to crimping with selvedge machine, and 1 piece separate,
It will be sewed along the two ends of width, so as to complete towel.
As described above, the spinning twisted union yarn line of the raw yarn of the towel as present embodiment is small and thick due to number, therefore,
The fibre weight of mean unit length is more and water imbibition is excellent, also, with sufficient loftiness, twisting count is few and possesses pliability,
Therefore, excellent water imbibition and skin sense of touch can be realized as towel.In addition, turning into the filoplume number of hindering factor in weaving
It is few, therefore do not need starching processing, by will be weaved without the spinning twisted union yarn line under starching processing state, from without
Want desizing to handle, the simplification of manufacturing process and the facilitation of drainage sunk well can be realized.
It should be noted that in present embodiment, being illustrated using cotton as raw material, but as long as raw yarn can produce hair
Plumage, then raw material be not limited, can be any one of semisynthetic fibre, regenerated fiber, natural fiber, or can also be it
The raw material that combines.
Claims (2)
1. a kind of towel, it is characterised in that include the weaving goods of spinning twisted union yarn line, the English cotton of the spinning twisted union yarn line
Number be 15-30 branch, twisting count be 12-15 times, filoplume radical be 41-60 roots,
The twisting count is counted on the basis of secondary/2.54cm, and the filoplume radical is counted on the basis of more than 3mm, root/10m.
2. a kind of manufacture method of towel, it is characterised in that in spinning process, weaving English cotton yarn count is 15-30 branch, twisted with the fingers
The spinning twisted union yarn line that number is 12-15 times, filoplume radical is 41-60 roots,
In weaving process, the spinning twisted union yarn line without starching is made into towel suiting,
The twisting count is counted on the basis of secondary/2.54cm, and the filoplume radical is counted on the basis of more than 3mm, root/10m.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-167304 | 2015-08-27 | ||
| JP2015167304A JP6109264B2 (en) | 2015-08-27 | 2015-08-27 | Towel and towel manufacturing method |
| PCT/JP2016/069758 WO2017033577A1 (en) | 2015-08-27 | 2016-07-04 | Towel and method of manufacturing towel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107249412A true CN107249412A (en) | 2017-10-13 |
| CN107249412B CN107249412B (en) | 2019-06-18 |
Family
ID=58099786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201680012370.4A Active CN107249412B (en) | 2015-08-27 | 2016-07-04 | The manufacturing method of towel and towel |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6109264B2 (en) |
| CN (1) | CN107249412B (en) |
| WO (1) | WO2017033577A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210062373A1 (en) | 2017-12-28 | 2021-03-04 | Uchino Co., Ltd. | Pile fabric |
| JP7051159B2 (en) * | 2021-04-15 | 2022-04-11 | 伊澤タオル株式会社 | Terry cloth and its manufacturing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813283A (en) * | 1994-06-23 | 1996-01-16 | Kanebo Ltd | Towel cloth |
| JP2004218092A (en) * | 2002-11-18 | 2004-08-05 | Toyobo Co Ltd | Hygroscopic polyester fiber woven or knitted fabric and method for producing the same |
| CN1814875A (en) * | 2006-03-06 | 2006-08-09 | 上海昌明实业有限公司 | Blended yarn, tatted fabric made from same and making method |
| CN101705568A (en) * | 2009-10-27 | 2010-05-12 | 孚日集团股份有限公司 | Method for producing soft twist yarn towels |
-
2015
- 2015-08-27 JP JP2015167304A patent/JP6109264B2/en active Active
-
2016
- 2016-07-04 WO PCT/JP2016/069758 patent/WO2017033577A1/en active Application Filing
- 2016-07-04 CN CN201680012370.4A patent/CN107249412B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813283A (en) * | 1994-06-23 | 1996-01-16 | Kanebo Ltd | Towel cloth |
| JP2004218092A (en) * | 2002-11-18 | 2004-08-05 | Toyobo Co Ltd | Hygroscopic polyester fiber woven or knitted fabric and method for producing the same |
| CN1814875A (en) * | 2006-03-06 | 2006-08-09 | 上海昌明实业有限公司 | Blended yarn, tatted fabric made from same and making method |
| CN101705568A (en) * | 2009-10-27 | 2010-05-12 | 孚日集团股份有限公司 | Method for producing soft twist yarn towels |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017033577A1 (en) | 2017-03-02 |
| JP2017042370A (en) | 2017-03-02 |
| CN107249412B (en) | 2019-06-18 |
| JP6109264B2 (en) | 2017-04-05 |
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