CN107244946A - A kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics - Google Patents
A kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics Download PDFInfo
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- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
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- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
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- C03—GLASS; MINERAL OR SLAG WOOL
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- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
- C03C8/20—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
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Abstract
The present invention relates to ceramic field there is provided a kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics, after ceramic paste preforms body is spontaneously dried in immersion intermediate glaze slurry, obtain soaking glaze ceramic paste preforms body;Obtained leaching glaze ceramic paste preforms body is fired, semi-finished product are obtained after cooling;Second is carried out after obtained semi-finished product are stood and soaks glaze, the component of glaze slip includes used in the second leaching glaze:Kaolin 80~95%, feldspar 5~20%;Semi-finished product after second leaching glaze are risen to 1120~1240 DEG C by room temperature and carry out the second firing, underglaze colour color crackle convex line bar ceramics are obtained through the second cooling;The underglaze colour color crack ceramic prepared using the method for the invention has obvious three-dimensional convex line bar, and thickness effectively prevents ceramic landing in 0.62~1.0mm.Middle temperature firing process reduces firing temperature simultaneously, and its energy consumption reduction, production cost is also reduced therewith.
Description
Technical field
The present invention relates to ceramic technology field, more specifically, more particularly to a kind of middle temperature firing underglaze colour color crackle is convex
The method of lines ceramics.
Background technology
The method for preparing underglaze colour color crack ceramic in the prior art is mainly that hyperthermia temperature range firing process and middle temperature are burnt
Preparation method, and conventional medium temperature ceramics crack glaze product, have the vestige split, it is by the glaze of ceramic surface when firing on glaze
Hardening crack, then penetrated into by manually smearing prepared Chinese ink or machine oil made from the method for dyeing crackle in the gap split.This middle temperature
Ceramic crack glaze ceramic, is not suitable as domestic ceramic product, because the glaze on its surface has split, anti-seismic performance and thermally-stabilised
Property it is excessively poor, slight collision is possible to cause it to crush, typically can only be as ornaments ornament, and without practicality, it is impossible to
Extensive use.
Publication No. CN103274766A Chinese patent discloses a kind of side of high-temperature firing underglaze colour color crack ceramic
Method, using the transparent glaze slip of high temperature feldspar as raw material, fires underglaze colour color crack ceramic, gained pottery at a high temperature of 1250~1320 DEG C
The existing crackle of porcelain also has good anti-seismic performance and heat endurance.But high temperature method prepares colored crackle convex line bar ceramics can not only
Consumption is high, and technology controlling and process is complicated, and the crackle lines for the ceramic surface fired under the high temperature conditions become smooth, smooth, friction
Coefficient is relatively low, causes ceramic product easily to slide when in use, breaks into pieces.
The content of the invention
It is an object of the invention to provide a kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics, increase ceramics
Convex line thickness, improves non-skid property, reduces the energy consumption of production technology, reduces cost needs.
The invention provides a kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics, comprise the following steps:
1) immersion intermediate glaze slurry after ceramic paste preforms body is spontaneously dried, obtains soaking glaze ceramic paste preforms body;The intermediate glaze slurry
Include the component of following mass percent:Feldspar 10~15%, quartz 10~20%, kaolin 11~20%, frit 40~
60%, ripe talcum 4~6%, ammonium chloride 1~2%, lime stone 3%;
2) leaching glaze ceramic paste preforms body is fired, semi-finished product is obtained after cooling;
3) the second leaching glaze, the second firing are carried out after semi-finished product are stood successively, the second firing is only fiery after terminating, through the second drop
Temperature obtains underglaze colour color crackle convex line bar ceramics;The component of the second leaching glaze glaze slip, includes by percentage to the quality:Kaolinite
Soil 80~95%, feldspar 5~20%;Second firing includes heating and thermostatic process, and the temperature-rise period is by room temperature liter
To 1120~1240 DEG C.
It is preferred that, the component of the ceramic paste preforms body includes by percentage to the quality:Feldspar 18~24%, quartz 30~
36%, clay material 2~7%, kaolin 30~40%.
It is preferred that, the intermediate glaze slurry also includes the component of following mass percent:Zinc oxide 1%, zirconium silicate 1%, porcelain
Powder 3%.
It is preferred that, the preparation method of the intermediate glaze slurry includes:Raw material is weighed by proportioning, by the raw material in addition to sal-ammoniac
Put into ball mill, ball milling 48~72 hours, be eventually adding the glaze slip that sal-ammoniac stirring is tuned into 43~47 ° of Be '.
It is preferred that, the step 2) in the firing time be 10~13h, the firing include heating and thermostatic process, it is described
Temperature-rise period is to rise to 1000~1130 DEG C by room temperature.
It is preferred that, the temperature-rise period includes:
1) glaze ceramic paste preforms body will be soaked to be heated up 1~4 hour with 180~270 DEG C/h of heating rate by room temperature;
2) heated up 4~13 hours with 100~180 DEG C/h of heating rate again, 1000~1130 are reached to final temperature
℃。
It is preferred that, the step 2) in cool after temperature be 150~280 DEG C.
It is preferred that, the step 3) in stand time be 1~7 day.
It is preferred that, the second leaching glaze glaze slip is colored glaze slip.
It is preferred that, the temperature-rise period includes:
1) second is soaked the semi-finished product after glaze to be heated up 1~4 hour with 180~270 DEG C/h of heating rate by room temperature;
2) heated up 4~14 hours with 100~180 DEG C/h of heating rate again, final temperature reaches 1120~1240
℃。
The method that the middle temperature that the present invention is provided fires underglaze colour color crackle convex line bar ceramics, ceramic paste preforms body is spontaneously dried
Afterwards in immersion intermediate glaze slurry, obtain soaking glaze ceramic paste preforms body;Obtained leaching glaze ceramic paste preforms body is fired, obtained after cooling
Semi-finished product;The second leaching glaze, the second firing are carried out after the semi-finished product are stood successively, the second firing is only fiery after terminating, through second
Cooling obtains underglaze colour color crackle convex line bar ceramics;Wherein second firing includes heating and thermostatic process, and the temperature-rise period is
1120~1240 DEG C are risen to by room temperature;The component of glaze slip, includes by percentage to the quality used in second leaching glaze:Kaolin 80~
95%, feldspar 5~20%.The present invention fires intermediate glaze slurry on ceramic body, using the principle of its cold cracking, makes base substrate table
The glaze layer in face is cracked, and soaks glaze carrying out second, because base substrate does not magnetize also, also with water absorbing properties, glaze slip will heap
The cracks that product is fired in first time, being formed has relief crackle, while kaolinic master in glaze slip used in the second leaching glaze
It is alundum (Al2O3) to want composition, and its fusing point is 2054 DEG C, in the temperature-rise period for rising to 1120~1240 DEG C by room temperature, and fusing point is high
Alundum (Al2O3) do not melt at this temperature, can effectively be deposited in ceramic surface cracks, the ceramic convex line bar of increase
Thickness, improves the non-skid property of ceramics, the ceramics that warm therapy is fired during intermediate glaze of the present invention slurry is combined can also meet anti-seismic performance and
The requirement of thermal stability.And middle temperature firing process reduces firing temperature compared with high-temperature firing method, the reduction of its energy consumption is raw
Production cost is also reduced therewith.
Brief description of the drawings
Fig. 1 is the product schematic diagram of the high-temperature firing underglaze colour color crack ceramic of comparative example 1
Fig. 2 is the product schematic diagram of the high-temperature firing underglaze colour color crack ceramic of comparative example 2
Fig. 3 is the product schematic diagram that the middle temperature of embodiment 1 fires underglaze colour color crackle convex line bar ceramics
Fig. 4 is the product schematic diagram that the middle temperature of embodiment 2 fires underglaze colour color crackle convex line bar ceramics
Fig. 5 is the product schematic diagram that the middle temperature of embodiment 3 fires underglaze colour color crackle convex line bar ceramics
Embodiment
The invention provides a kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics, comprise the following steps:
1) immersion intermediate glaze slurry after ceramic paste preforms body is spontaneously dried, obtains soaking glaze ceramic paste preforms body;The intermediate glaze slurry
Include the component of following mass percent:Feldspar 10~15%, quartz 10~20%, kaolin 11~20%, frit 40~
60%, ripe talcum 4~6%, ammonium chloride 1~2%, lime stone 3%;
2) leaching glaze ceramic paste preforms body is fired, semi-finished product is obtained after cooling;
3) the second leaching glaze, the second firing are carried out after semi-finished product are stood successively, the second firing is only fiery after terminating, through the second drop
Temperature obtains underglaze colour color crackle convex line bar ceramics;The component of the second leaching glaze glaze slip, includes by percentage to the quality:Kaolinite
Soil 80~95%, feldspar 5~20%;Second firing includes heating and thermostatic process, and the temperature-rise period is by room temperature liter
To 1120~1240 DEG C.
Immersion intermediate glaze slurry after the present invention spontaneously dries ceramic paste preforms body, obtains soaking glaze ceramic paste preforms body.
In the present invention, the time of the ceramic paste preforms body immersion intermediate glaze slurry is preferably 4~6 seconds, by ceramic paste preforms body
Suitable ceramic surface glazed thickness can be obtained within 4~6 seconds in immersion intermediate glaze slurry, good crack effect is reached.
The present invention originates without special requirement to the ceramic paste preforms body, using city well known to those skilled in the art
Sell commodity;In the present invention, it is preferred to ceramic paste preforms body component by percentage to the quality, including:Feldspar 18~24%,
Quartz 30~36%, clay material 2~7%, kaolin 30~40%.
In the present invention, the ceramic paste preforms body preferably includes 20~22% feldspar.
In the present invention, the ceramic paste preforms body preferably includes 32~34% quartz.
In the present invention, the ceramic paste preforms body preferably includes 3~6% clay material.
In the present invention, the ceramic paste preforms body preferably includes 33~38% kaolin.
The present invention does not have particular/special requirement to the preparation method of ceramic paste preforms body, and ceramic paste preforms are prepared using this area routine
The method of body, the preparation method of ceramic paste preforms body preferred in the present invention includes:Washing calcining selection-each raw material difference
The various raw materials weighed are added into water carries out broken-stock tank stirring-slurry-mud conveying-ball milling-for coarse crushing-weighing each raw material by proportioning-
Cross and screen out iron-stock tank stirring-press filtration-and slightly pick-old-vacuum pugging-shaping base substrate.
In the present invention, the intermediate glaze slurry includes the component of following mass percent:Feldspar 10~15%, quartz 10~
20%, kaolin 11~20%, frit 40~60%, ripe talcum 4~6%, sal-ammoniac 1~2%, lime stone 3%.
In the present invention, preferably included in intermediate glaze slurry component 12~14% feldspar.
In the present invention, preferably included in intermediate glaze slurry component 15~18% quartz.
In the present invention, 15~18% kaolin are preferably included in the intermediate glaze slurry component.
In the present invention, 45~55% frits are preferably included in the intermediate glaze slurry component.
In the present invention, 5% ripe talcum is preferably included in the intermediate glaze slurry component.
In the present invention, 1.5% sal-ammoniac is preferably included in the intermediate glaze slurry component.
In the present invention, the component of the intermediate glaze slurry preferably also includes:Zinc oxide 1%, zirconium silicate 1%, porcelain powder 3%;
Each raw material sources of centering temperature glaze slip of the present invention do not have particular/special requirement, using commercially available and convenient source.
Kaolinic key component alundum (Al2O3) fusing point is high in the present invention, is fired under medium temperature condition and is difficult melting.Burn
The thick number for making the crackle lines formed is adjusted by the length of leaching glaze time and the number of degrees of glaze, and the time is longer and the higher crackle of the number of degrees
Thickness it is higher.
In the present invention, the fineness of each component is preferably 200~300 mesh in the intermediate glaze slurry, more preferably 250 mesh.
The preparation process that the present invention is starched for intermediate glaze does not have particular/special requirement, and Glaze Slip is prepared using this area routine
Method;In the present invention, the preparation method of the intermediate glaze slurry is preferably:Various raw material (the chlorine weighed according to proportioning
Except change ammonia) put into ball mill, ball milling 48~72 hours, add the intermediate glaze slurry that sal-ammoniac stirring is tuned into 43~47 ° of Be ';
In the present invention, Be ' is concentration unit, Chinese:Baume or Baume degrees, are to immerse the number of degrees measured in solution with B to come
Represent solution concentration.
Obtained leaching glaze ceramic paste preforms body is fired by the present invention, and cooling obtains semi-finished product.
In the present invention, the process of the firing preferably includes heating and thermostatic process, and the temperature-rise period is preferably by institute
State leaching glaze ceramic paste preforms body and rise to 1000~1130 DEG C by room temperature.
In the present invention, it is preferred to, temperature-rise period is divided into two stages:First stage heating rate be 180~270 DEG C/
Hour, the heating-up time is 1~4h, and preferred heating rate is 200~250 DEG C/h, and the heating-up time is 1~3h;Second-order
Section heating rate be 100~180 DEG C/h, the heating-up time be 4~13h, preferred heating rate be 120~150 DEG C/it is small
When, the heating-up time is 6~12h.Currently preferred thermostatic process is between heating first stage and second stage.Using this hair
Bright described firing temperature-rise period, the glaze slip on ceramic mud idiosome surface has been melted, but ceramic body does not have porcelain also, with suction
Aqueous energy.
In the present invention, the firing time is preferably 10~13h, more preferably 11~12h;The firing time includes
Heating-up time and constant temperature time.
In the present invention, the cooling is only fiery after terminating for firing, and 150~280 DEG C are naturally cooling in kiln, obtains half
Finished product;In the present invention, the temperature after Temperature fall is preferably 150~200 DEG C, more preferably 160~180 DEG C.In the present invention
In, being naturally cooling to 150~200 DEG C can make the glaze layer on ceramic semi-finished product surface produce uniform crackle, prevent temperature decrease shadow
The fragility of ceramics is rung, the crack resistance of ceramics is improved.
The present invention carries out the second leaching glaze, the second firing successively after obtained semi-finished product are stood, the second firing stops after terminating
Fire, underglaze colour color crackle convex line bar ceramics are obtained through the second cooling.
In the present invention, the component of the second leaching glaze glaze slip, includes by percentage to the quality:Kaolin 80~
95%, feldspar 5~20%;85~90% kaolin, 10~15% feldspars are preferably included in the glaze slip component;It is high in the present invention
The Main Ingredients and Appearance of ridge soil is alundum (Al2O3), and its fusing point is 2054 DEG C, and 1120~1240 DEG C of temperature-rise period is being risen to by room temperature
In, the high alundum (Al2O3) of fusing point is not melted at this temperature, substantial amounts of can be deposited in ceramic surface, the ceramic crackle of increase
Convex line thickness, strengthens the modelling effect of convex line bar.
In the present invention second leaching glaze be preferably ceramic semi-finished product is immersed in colored glaze slip, immersion the time be 5~
10 seconds, take out standby after drying, the present invention does not have particular/special requirement to drying means, using this area conventional drying methods.
In the present invention, colored glaze slip color as needed, adds 3~10% (glaze slip in glaze slip
Mass percent meter) chemicals, preferably include in glaze slip 5~7% chemicals;The chemicals is preferably oxidation
Copper, zirconium silicate, cobalt oxide or chrome green;According to the depth of required color, the addition of chemicals, root can be selected
According to the concentration of required glaze slip, the addition of water can be selected.
In the present invention carry out second soak glaze in add colored chemicals purpose be to multicolour on ceramics,
Ceramic semi-finished product is immersed after colored glaze slip, because the moulded pottery not yet put in a kiln to bake of ceramic semi-finished product does not have porcelain also, with water absorbing properties.So
Moisture content in glaze slip penetrates into from gap to be absorbed, and glaze cannot be introduced into gap, so as in cracks accumulation, form higher caliper
With the convex line bar that third dimension is strong.
In the present invention, second firing includes heating and thermostatic process, and the temperature-rise period is preferably included by room temperature
Rise to 1120~1240 DEG C;Second firing time is 10~14h, preferably 11~13h;
In the present invention, it is preferred to temperature-rise period be divided into two stages:Heating-up time first stage is 1~4h, heating speed
Rate is 180~270 DEG C/h, and heating rate is preferably 220~260 DEG C/h, more preferably 240 DEG C/h, second stage
Heating-up time is 4~14h, and heating rate is 100~180 DEG C/h, and heating rate is preferably 120~160 DEG C/h, more excellent
Elect 150 DEG C/h as.Currently preferred thermostatic process is between heating first stage and second stage.
In the present invention, the time of the standing is preferably 1~7 day, more preferably 3~4 days;In the present invention, crackle one
As be just to start slowly to produce after kiln discharge, therefore, it is necessary to through standing after a while, can just be formed in ceramic surface
Crackle.Time of repose is long, then crackle is more close;If time of repose is short, crackle is few and thin.
In the present invention, second cooling is preferably to be naturally cooling to 200~280 DEG C, and opening wicket makes kiln temperature
It is down to room temperature;In the present invention, the temperature after the Temperature fall is preferably 220~260 DEG C, is more preferably 250 DEG C.
The method that the middle temperature that the present invention is provided fires underglaze colour color crackle convex line bar ceramics, ceramic paste preforms body is spontaneously dried
Afterwards in immersion intermediate glaze slurry, obtain soaking glaze ceramic paste preforms body;Obtained leaching glaze ceramic paste preforms body is fired, obtained after cooling
Semi-finished product;The second leaching glaze, the second firing are carried out after the semi-finished product are stood successively, the second firing is only fiery after terminating, through second
Cooling obtains underglaze colour color crackle convex line bar ceramics;Wherein second firing includes heating and thermostatic process, and the temperature-rise period is
1120~1240 DEG C are risen to by room temperature;The component of glaze slip, includes by percentage to the quality used in second leaching glaze:Kaolin 80~
95%, feldspar 5~20%.The present invention fires intermediate glaze slurry on ceramic body, using the principle of its cold cracking, makes base substrate table
The glaze layer in face is cracked, and soaks glaze carrying out second, because base substrate does not magnetize also, also with water absorbing properties, glaze slip will heap
The cracks that product is fired in first time, being formed has relief crackle, while kaolinic master in glaze slip used in the second leaching glaze
It is alundum (Al2O3) to want composition, and its fusing point is 2054 DEG C, in the temperature-rise period for rising to 1120~1240 DEG C by room temperature, and fusing point is high
Alundum (Al2O3) do not melt at this temperature, can effectively be deposited in ceramic surface, the thickness of the ceramic convex line bar of increase is carried
The non-skid property of high ceramics, the ceramics that warm therapy is fired during intermediate glaze slurry of the present invention is combined can also meet anti-seismic performance and heat endurance
The requirement of energy.And middle temperature firing process reduces firing temperature compared with high-temperature firing method, the reduction of its energy consumption, production cost
Reduce therewith.
Below in conjunction with the embodiment in the present invention, the technical scheme in the present invention is clearly and completely described.It is aobvious
So, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on the reality in the present invention
Example is applied, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made all belongs to
In the scope of protection of the invention.
Embodiment 1
1) following raw materials are weighed according to percentage by weight:Feldspar 20%, quartz 35%, clay material 7%, kaolin
38%, make ceramic paste preforms body and spontaneously dry, it is standby;
2) intermediate glaze slurry is made, following raw materials are weighed according to percentage by weight:Feldspar 11%, quartz 18%, kaolin
15%, frit 42%, ripe talcum 5%, zinc oxide 1%, zirconium silicate 1%, porcelain powder 3%, lime stone 3%, by the various originals weighed
In material input ball mill, ball milling 48 hours, the sal-ammoniac stirring of addition 1% is tuned into 43 ° of Be ' intermediate glaze slurry;
3) by 8 seconds in dried ceramic paste preforms body immersion intermediate glaze slurry, the thickness of the glaze layer of ceramic surface is made to reach about
1.5mm, takes out standby after drying after having soaked;
4) it is fired after the dried ceramic paste preforms body loading of kiln of glaze will be soaked, the heating-up time is 2 hours, heating rate is
180 DEG C/h, constant temperature temperature of continuing rising follow-up for a period of time is fired, and heating rate is 180 DEG C/h, continues firing temperature
1080 DEG C are risen to, only fire, be naturally cooling to 200 DEG C, open wicket;
5) after kiln temperature is down to room temperature, ceramic semi-finished product is taken out, 3 days is stood at normal temperatures, makes ceramic semi-finished product table
The glaze layer in face produces sparse crackle;
6) colored glaze slip is made:By kaolin 90%, the cupric oxide of feldspar 5% and 5% is put into ball mill, ball milling 36
Hour, glaze slip fineness is 250 mesh sieves, and the sodium chloride stirring for plus 1% is tuned into 20 ° of Be ' black glaze slip;
7) ceramic semi-finished product cracked is immersed in colored glaze slip and carries out the second leaching glaze, the immersion time is 5 seconds,
Drying is taken out after having soaked, the crack effect of black convex line bar is formed on ceramic semi-finished product surface, it is standby;
8) second will be carried out after the dried ceramic semi-finished product loading of kiln of double dipping to fire, the heating-up time is 2 hours, heating
Speed is 180 DEG C/h, and the follow-up temperature of continuing rising of constant temperature is fired, and heating rate is 180 DEG C/h, is made in firing temperature continuation
1150 DEG C are raised to, only fire, are naturally cooling to 200 DEG C, opened wicket after kiln temperature is down to room temperature, underglaze colour is produced after taking-up
Color crackle convex line bar ceramics.
Embodiment 2
1) raw material is weighed according to percentage by weight:Feldspar 20%, quartz 35%, clay material 7%, kaolin 38%, system
Make the natural drying of ceramic paste preforms body, it is standby;
2) intermediate glaze slurry is made, raw material is weighed according to percentage by weight:Feldspar 10%, quartz 15%, kaolin 15% melts
The various raw materials weighed are put into ball by block 45%, ripe talcum 5%, zinc oxide 1%, zirconium silicate 1%, porcelain powder 3%, lime stone 3%
In grinding machine, ball milling 48 hours, the sal-ammoniac stirring for plus 2% is tuned into 43 ° of Be ' intermediate glaze slurry;
3) by 5 seconds in dried ceramic paste preforms body immersion intermediate glaze slurry, the thickness of the glaze layer of ceramic surface is made to reach about
1.2mm, takes out standby after drying after having soaked;
4) it is fired after the dried ceramic paste preforms body loading of kiln of glaze will be soaked, the heating-up time is 1 hour, heating rate is
200 DEG C/h, constant temperature 3h, then kiln temperature continuation, which heats up, fires, and heating rate is 150 DEG C/h, is made in firing temperature continuation
1110 DEG C are raised to, only fire, are naturally cooling to 200 DEG C, open wicket;
5) after kiln temperature is down to room temperature, ceramic semi-finished product is taken out, 3 days is stood at normal temperatures, makes ceramic semi-finished product table
The glaze layer in face produces sparse crackle;
6) colored glaze slip is made:By kaolin 85%, feldspar 5%, each component of zirconium silicate 10% is put into ball mill,
Ball milling 36 hours, glaze slip fineness is 250 mesh sieves, and the sodium chloride stirring for plus 2% is tuned into 20 ° of Be ' white glaze slip;
7) ceramic semi-finished product cracked is immersed in colored glaze slip and carries out the second leaching glaze, the immersion time is 5 seconds,
Drying is taken out after having soaked, the crack effect with white convex line bar is formed on ceramic semi-finished product surface;
8) second is soaked and the second firing is carried out after the dried ceramic semi-finished product loading of kiln of glaze, the heating-up time is 1 hour, heating
Speed is 200 DEG C/h, and kiln temperature continues to heat up and fired after constant temperature, and heating rate is 150 DEG C/h, is made in firing temperature continuation
1220 DEG C are raised to, only fire, are naturally cooling to 200 DEG C, opened wicket after kiln temperature is down to room temperature, underglaze colour is produced after taking-up
Color crackle convex line bar ceramics.
Embodiment 3
1) raw material is weighed according to percentage by weight:Feldspar 18%, quartz 36%, clay material 6%, kaolin 40%, system
Make the natural drying of ceramic paste preforms body standby;
2) intermediate glaze slurry is made, raw material is weighed according to percentage by weight:Feldspar 15%, quartz 10%, kaolin 20% melts
In block 50%, ripe talcum 4%, lime stone 3%, the various raw materials input ball mill weighed, ball milling 72 hours, the chlorination for plus 1%
Ammonia stirring is tuned into 47 ° of Be ' intermediate glaze slurry;
3) by 4 seconds in dried ceramic paste preforms body immersion intermediate glaze slurry, the thickness of the glaze layer of ceramic surface is made to reach about
1mm, takes out standby after drying after having soaked;
4) it is fired after the dried ceramic paste preforms body loading of kiln of glaze will be soaked, the heating-up time is 3 hours, heating rate is
270 DEG C/h, kiln temperature continues to heat up and fired after constant temperature, and heating rate is 100 DEG C/h, continuously rises to firing temperature
1120 DEG C, only fire, is naturally cooling to 280 DEG C, opens wicket;
5) after kiln temperature is down to room temperature, ceramic semi-finished product is taken out, 1 day is stood at normal temperatures, makes ceramic semi-finished product table
The glaze layer in face produces sparse crackle;
6) colored glaze slip is made:By kaolin 85%, feldspar 5%, quartz 7%, the input ball mill of cobalt oxide 3%
Interior, ball milling 48 hours, glaze slip fineness is 250 mesh sieves, and the sodium chloride stirring for plus 2% is tuned into 30 ° of Be ' grey black glaze slip;
7) ceramic semi-finished product cracked is immersed in colored glaze slip, the immersion time is 10 seconds, taking-up after having soaked
Dry, the crack effect with grey black convex line bar is formed on ceramic semi-finished product surface;
8) it is fired after soaking the dried ceramic semi-finished product loading of kiln of glaze by second, the heating-up time is 2 hours, heating rate
For 270 DEG C/h, then kiln temperature continues to heat up and fired, and heating rate is 100 DEG C/h, continuously rises to firing temperature
1240 DEG C, only fire, is naturally cooling to 280 DEG C, opens wicket after kiln temperature is down to room temperature, underglaze colour color is produced after taking-up and is split
Line convex line bar ceramics.
The underglaze colour color ceramics that the present invention is obtained using high-temperature firing disclosed in CN103274766A Chinese patent as pair
Than sample, wherein comparative example 1~3 is specific preferred technical scheme, comparative example 1 in patent CN103274766A embodiments 1~3
~3 some processes condition is shown in Table 2 and table 4;The present invention and the crackle and energy consumption comparison of the ceramics sample in comparative example are as follows:
(1) energy consumption:Counted using the energy consumption of high-temperature firing underglaze colour color crackle embodiment 1 as 100:
Table 1:Middle temperature fires the energy consumption of underglaze colour color crackle convex line bar ceramics
Spontaneously dry | Firing temperature | Energy consumption | Second firing temperature | Energy consumption | |
Embodiment 1 | 0 | 1080℃ | 24 | 1150℃ | 33 |
Embodiment 2 | 0 | 1110℃ | 25 | 1220℃ | 35 |
Embodiment 3 | 0 | 1120℃ | 30 | 1240℃ | 40 |
Table 2:The energy consumption of high-temperature firing underglaze colour color crack ceramic
Biscuiting | Energy consumption | Firing temperature | Energy consumption | Second firing temperature | Energy consumption | |
Comparative example 1 | 700℃ | 15 | 1120℃ | 30 | 1320℃ | 55 |
Comparative example 2 | 750℃ | 18 | 1130℃ | 35 | 1300℃ | 50 |
Comparative example 3 | 800℃ | 21 | 1135℃ | 38 | 1290℃ | 47 |
Analyzed from Tables 1 and 2, the present invention fires underglaze colour color crackle convex line bar ceramic phase compared with high temperature using middle temperature
Fire underglaze colour color crack ceramic, eliminate the biscuiting process at 700~800 DEG C, only this can effectively reduce energy consumption 15~
21%, the reduction of temperature has been saved under the glaze that warm therapy is fired in 10~20% energy consumption, and use in the second sintering procedure
The anti-seismic performance and heat endurance of colored crack ceramic are suitable with the ceramic technology effect of high-temperature firing after testing, do not have
Obvious otherness.
(2) crack effect
Table 3:Middle temperature fires underglaze colour color crackle convex line bar ceramics
The thickness of double dipping | Second firing temperature | The thickness of ceramic convex line bar | |
Embodiment 1 | 0.9mm | 1240℃ | 0.8mm |
Embodiment 2 | 1.1mm | 1220℃ | 1.0mm |
Embodiment 3 | 0.7mm | 1150℃ | 0.62mm |
Table 4:High-temperature firing underglaze colour color crack ceramic
The thickness of double dipping | Second firing temperature | The thickness of ceramic convex line bar | |
Comparative example 1 | 0.9mm | 1320℃ | 0.3mm |
Comparative example 2 | 1.1mm | 1300℃ | 0.35mm |
Comparative example 3 | 0.7mm | 1290℃ | 0.25mm |
Analyzed from table 3 and 4, the present invention fires the face crack tool of underglaze colour color crackle convex line bar ceramics using middle temperature
There is obvious convex line bar third dimension, the thickness of its convex line bar is between 0.62~1.0mm, with the ceramic surface crackle in comparative example
Thickness is compared in 0.25~0.35mm, and its crackle convex line bar is become apparent from, and coefficient of friction is also improved, and can effectively prevent ceramics
Landing.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (10)
1. a kind of method that middle temperature fires underglaze colour color crackle convex line bar ceramics, comprises the following steps:
1) immersion intermediate glaze slurry after ceramic paste preforms body is spontaneously dried, obtains soaking glaze ceramic paste preforms body;The intermediate glaze slurry includes
The component of following mass percent:Feldspar 10~15%, quartz 10~20%, kaolin 11~20%, frit 40~60% is ripe
Talcum 4~6%, ammonium chloride 1~2%, lime stone 3%;
2) leaching glaze ceramic paste preforms body is fired, semi-finished product is obtained after cooling;
3) the second leaching glaze, the second firing are carried out after semi-finished product are stood successively, the second firing is only fiery after terminating, and cools through second
To underglaze colour color crackle convex line bar ceramics;The component of the second leaching glaze glaze slip, includes by percentage to the quality:Kaolin 80
~95%, feldspar 5~20%;Second firing includes heating and thermostatic process, and the temperature-rise period is risen to by room temperature
1120~1240 DEG C.
2. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 1, it is characterised in that the ceramics
The component of moulded pottery not yet put in a kiln to bake body includes by percentage to the quality:Feldspar 18~24%, quartz 30~36%, clay material 2~7%, kaolinite
Soil 30~40%.
3. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 1, it is characterised in that the middle temperature
Glaze slip also includes the component of following mass percent:Zinc oxide 1%, zirconium silicate 1%, porcelain powder 3%.
4. the method that the middle temperature as described in claim 1 or 3 fires underglaze colour color crackle convex line bar ceramics, it is characterised in that described
The preparation method of intermediate glaze slurry includes:Raw material is weighed by proportioning, the raw material in addition to sal-ammoniac is put into ball mill, ball milling 48
~72 hours, it is eventually adding the glaze slip that sal-ammoniac stirring is tuned into 43~47 ° of Be '.
5. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 1, it is characterised in that the step
2) firing time is 10~13h in, and the firing includes heating and thermostatic process, and the temperature-rise period is to rise to 1000 by room temperature
~1130 DEG C.
6. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 5, it is characterised in that the heating
Process includes:
1) glaze ceramic paste preforms body will be soaked to be heated up 1~4 hour with 180~270 DEG C/h of heating rate by room temperature;
2) heated up 4~13 hours with 100~180 DEG C/h of heating rate again, 1000~1130 DEG C are reached to final temperature.
7. the method that the middle temperature as described in claim 1,5 or 6 fires underglaze colour color crackle convex line bar ceramics, it is characterised in that institute
State step 2) in cool after temperature be 150~280 DEG C.
8. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 1, it is characterised in that the step
3) time stood in is 1~7 day.
9. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 1, it is characterised in that described second
It is colored glaze slip to soak glaze glaze slip.
10. the method that middle temperature fires underglaze colour color crackle convex line bar ceramics as claimed in claim 1, it is characterised in that the liter
Warm process includes:
1) second is soaked the semi-finished product after glaze to be heated up 1~4 hour with 180~270 DEG C/h of heating rate by room temperature;
2) heated up 4~14 hours with 100~180 DEG C/h of heating rate again, final temperature reaches 1120~1240 DEG C.
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CN110256062A (en) * | 2019-07-12 | 2019-09-20 | 湖南华联瓷业股份有限公司 | A kind of daily two-sided crack glaze ceramic of medium temperature and preparation method |
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CN103274766A (en) * | 2013-06-17 | 2013-09-04 | 广东吉玉陶瓷股份有限公司 | Method for firing underglazed color crack ceramic at high temperature |
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CN103274766A (en) * | 2013-06-17 | 2013-09-04 | 广东吉玉陶瓷股份有限公司 | Method for firing underglazed color crack ceramic at high temperature |
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CN110256062A (en) * | 2019-07-12 | 2019-09-20 | 湖南华联瓷业股份有限公司 | A kind of daily two-sided crack glaze ceramic of medium temperature and preparation method |
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