CN107242611B - Low-pressure-feeling woven belt, underwear and manufacturing method thereof - Google Patents
Low-pressure-feeling woven belt, underwear and manufacturing method thereof Download PDFInfo
- Publication number
- CN107242611B CN107242611B CN201710532403.4A CN201710532403A CN107242611B CN 107242611 B CN107242611 B CN 107242611B CN 201710532403 A CN201710532403 A CN 201710532403A CN 107242611 B CN107242611 B CN 107242611B
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- layer
- woven
- inner cavity
- root
- woven tape
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
- A41C3/12—Component parts
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Undergarments, Swaddling Clothes, Handkerchiefs Or Underwear Materials (AREA)
- Details Of Garments (AREA)
Abstract
A low-pressure feeling woven belt comprises a first layer of woven belt, a second layer of woven belt and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler is at least one root wrapping wire which is woven in the inner cavity along the warp direction; the root wrapping wire comprises a root core and a thermal fuse wound outside the root core. The low-pressure-feeling woven belt is woven in an inner cavity formed between two layers of woven belts by adopting the root wrapping threads wrapped with the hot melt, and after the hot melt is melted, the hot melt is fused with the root core and the two layers of woven belts to form an adhesive integral supporting structure, so that a steel ring is replaced to form an effective supporting structure, and the pressure feeling of the steel ring is reduced.
Description
Technical Field
The invention relates to a woven belt and a manufacturing method thereof, in particular to a low-pressure feeling woven belt and a manufacturing method thereof.
Background
Modern urban women have increasingly high demands on the quality of their lives, and especially for intimate and intimate underwear products, they are increasingly having many different sounds and demands. The seamless underwear without the steel ring which is made in recent years is deeply popular with female consumers, and compared with the constraint feeling of some underwear with the steel ring on the market, the seamless underwear integrates comfort, body fitting, fashion and change into a whole, just like the tenth layer of skin of people, and is naturally and pleasantly worn. However, in the underwears without steel rings in the market, after the steel ring structure is removed, the supporting force is greatly reduced, which can not completely meet the requirements of consumers, and in addition, the manufacturing process is usually complex and the manufacturing cost is high.
Disclosure of Invention
Based on the above, the invention aims to provide the low-oppression-feeling woven belt for the underwears without steel rings, which has the advantages of good supporting effect, simple process and lower cost.
The technical scheme adopted by the invention is as follows:
a low-pressure sense woven belt is used for a steel ring-free underwear and comprises a first layer of woven belt, a second layer of woven belt and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler is at least one root wrapping wire which is woven in the inner cavity along the warp direction; the root wrapping wire comprises a root core and a thermal fuse wound outside the root core; the root center is spandex filaments with the D number larger than or equal to 1680D; after the hot melt is melted, the hot melt formed in each inner cavity wraps the root core and is adhered together to form a strip-shaped whole.
Further, a layer of non-heat-melting filament yarn is wound outside the root center; and fluff is arranged on the inner wall of the inner cavity.
Furthermore, the binding surface between the first layer of woven belt and the second layer of woven belt is connected discontinuously to form two or more inner cavities; a layer of non-thermal fuse yarns is also wound outside the root center, and the non-thermal fuse yarns are straight nylon yarns; the melting point of the thermal fuse is 120 ℃ or less.
The low-pressure-feeling woven belt is woven in an inner cavity formed between two layers of woven belts (a first layer of woven belt and a second layer of woven belt) by adopting the root wrapping thread wrapped with the hot melt, and after the hot melt is melted, the hot melt is fused with the root core and the two layers of woven belts to form an adhesive integral supporting structure, so that a steel ring is replaced to form an effective supporting structure, and the pressure feeling of the steel ring is reduced.
The invention also provides a low-pressure feeling woven belt for the steel ring-free underwear, which comprises a first layer of woven belt, a second layer of woven belt and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler comprises at least one root center and a hot melt material wrapped outside the root center, wherein the root center is spandex filaments with the D number larger than or equal to 1680D; the root core is woven in the inner cavities along the warp direction, and hot melt formed in each inner cavity wraps the root core and is adhered together to form a strip-shaped whole.
The low-pressure-feeling woven belt adopts the hot melt object wrapped with the root center as the supporting structure, the hot melt object is arranged in the inner cavity formed between the two layers of woven belts (the first layer of woven belt and the second layer of woven belt), and the hot melt object is fused with the root center and the two layers of woven belts to form an adhesive integral supporting structure, so that the low-pressure-feeling woven belt not only replaces a steel ring to form an effective supporting structure, but also reduces the pressure feeling of the steel ring.
Further, the hot melt is formed by melting and cooling a hot melt wound outside the root core.
Further, a layer of non-heat-melting filament yarn is wound outside the root center; and fluff is arranged on the inner wall of the inner cavity.
Furthermore, the binding surface between the first layer of woven belt and the second layer of woven belt is connected discontinuously to form two or more inner cavities; a layer of non-thermal fuse yarns is also wound outside the root center, and the non-thermal fuse yarns are straight nylon yarns; the hot melt is formed by melting and cooling a hot melt wound outside the root core, and the melting point of the hot melt is 120 ℃ or below.
The invention also provides a feminine undergarment comprising the low-pressure feeling webbing of any of the above.
The invention also provides a manufacturing method of the low-pressure feeling woven belt, the low-pressure feeling woven belt is used for the underwear without the steel ring, and the manufacturing method comprises the following steps:
s1: integrally weaving a mesh belt comprising a first layer of mesh belt, a second layer of mesh belt and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler is at least one root wrapping wire which is woven in the inner cavity along the warp direction; the root wrapping wire comprises a root core and a thermal fuse wound outside the root core; the root center is spandex filaments with the D number larger than or equal to 1680D;
s2: dyeing and finishing the woven belt integrally woven in the step S1 to melt the hot melt; after the hot melt is melted, the hot melt formed in each inner cavity wraps the root core and is adhered together to form a strip-shaped whole.
The manufacturing method has simple steps, and the product can be obtained after the braid is integrally woven and formed and then is subjected to dyeing and finishing processing, so that the production cost is reduced.
Further, in step S1, the first layer of woven tape and the second layer of woven tape are intermittently connected at the joint surface to form two or more cavities; fluff is arranged on the inner wall of the inner cavity; a layer of non-thermal fuse yarns is also wound outside the root center, and the non-thermal fuse yarns are straight nylon yarns; the melting point of the thermal fuse is 120 ℃ or less.
For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic cross-sectional view of an un-steamed low-pressure feeling webbing of a first embodiment of the present invention;
fig. 2 is a schematic structural diagram of a root wrapping wire according to a first embodiment of the present invention;
fig. 3 is a schematic cross-sectional view of an unfinished low-pressure-feeling webbing in accordance with a second embodiment of the present invention.
Detailed Description
Example one
The invention relates to a low-pressure feeling ribbon, which is prepared by the following steps:
step S1, weaving the woven belts including the first layer of woven belt 1, the second layer of woven belt 2 and the filler integrally by using a shuttle loom. Please refer to fig. 1, which is a schematic cross-sectional view of an unfinished low-pressure woven tape according to an embodiment of the present invention. The two sides of the first layer of woven belt 1 and the second layer of woven belt 2 are respectively connected, and the binding surfaces of the first layer of woven belt 1 and the second layer of woven belt 2 are discontinuously connected, so that a plurality of inner cavities 3 are formed between the first layer of woven belt 1 and the second layer of woven belt 2. The yarns at the connecting part sew up and down the two layers of woven belts (the first layer of woven belt 1 and the second layer of woven belt 2) in a W shape. The sizes of the cavities 3 may be the same or different, and the distances between the cavities 3 may be the same or different. The inner cavity 3 is a strip-shaped inner cavity arranged along the warp direction, and in the embodiment, the inner cavity is five inner cavities with the same volume and distributed at equal intervals. The inner wall of the inner cavity 3 is also provided with fluff (not shown in the figure). The filler is filled in the inner cavity 3, and the filling of the filler can be more uniform and smoother due to the arrangement of the plurality of inner cavities. The filler is a plurality of root-wrapping threads 4, and the root-wrapping threads 4 are woven in the inner cavity 3 along the warp direction, please refer to fig. 2, which is a schematic structural diagram of the root-wrapping thread according to the first embodiment of the present invention. The root wrapping thread 4 comprises a root core 41, a non-thermal fuse yarn 42 and a thermal fuse 43, wherein a layer of the non-thermal fuse yarn 42 is wound outside the root core 41, and a layer of the thermal fuse 43 is wound outside the non-thermal fuse yarn 42.
Specifically, the root core 41 is spandex filaments with the number D larger than or equal to 1680D, and the root core 41 can have a better supporting effect by adopting thicker spandex filaments. The non-thermal fuse yarn 42 is specifically 100D-200D nylon, and further is 150D straight nylon. Straight body nylon is for elasticity nylon, and the design effect is better, can not lengthen after tensile, and through dyeing and finishing technology after, straight body nylon not only can not the length of a side, can produce the shrink on the contrary, and is more firm to the parcel of root center 41. The thermal fuse 43, i.e., the low-melting yarn, may be selected from 100D to 200D, and has a melting point of 180 ℃ or lower, and in this embodiment, a thermal fuse having a melting point of 150D or lower is specifically selected, and a thermal fuse having a melting point of 85 ℃ is more preferably selected. This first layer meshbelt 1 and second layer meshbelt 2 specifically adopt elasticity nylon, increase the comfort of skin contact. The outer surface of the first layer of webbing 1 may also be provided with a matte surface which contacts a body part and which may increase comfort. The second layer of woven belt 2 is used for sewing with the underwear cloth without exposure and without a hair side.
Step S2: and dyeing and finishing the woven belt integrally woven in the step S1, wherein in the embodiment, the dyeing and finishing process comprises a series of processes of bleaching and dyeing, steaming, washing, fixing and drying. In particular, during the steaming process, the webbings are heated in the steamer at a temperature higher than or equal to the melting point of the thermal fuse 43, so that the thermal fuse 43 in each cavity 3 of the webbings is melted. After the hot melt wires 43 on the plurality of root wrapping wires 4 are melted, hot melt objects formed in each inner cavity 3 are wrapped outside the root cores 41 and are adhered together to form a strip-shaped whole body, and the hot melt objects and the inner walls of the inner cavities 3 are better fused and fixed through fluff on the inner walls of the inner cavities 3, and the cooled material is called a material similar to the hardness of a rubber sheet and replaces a steel ring to play a supporting role. The plurality of independent cavities 3 form a plurality of mutually parallel strip-shaped hot melt support structures. After the dyeing and finishing process, the straight nylon shrinks and is firmly wrapped outside the root center 41, and meanwhile, the straight nylon is fused with a hot melt formed after the hot melt 43 is melted, so that the hot melt is tightly wrapped outside the root center 41, and the root center 41 is prevented from becoming a smooth root and being separated from other structures, and the woven belt is uneven in appearance, distorted or wrinkled.
The low-pressure feeling woven belt can be used for manufacturing the female underwear without the steel ring, and after tests, the compressive feeling generated on a human body after the underwear without the steel ring manufactured by the low-pressure feeling woven belt is worn is greatly reduced compared with the compressive feeling generated after the underwear without the steel ring is worn, the comfort level is greatly improved, and meanwhile, the low-pressure feeling woven belt has a good supporting effect.
The low-pressure-feeling woven belt is woven in an inner cavity formed between two layers of woven belts by adopting the root wrapping thread wrapped with the hot melt, and after the hot melt is melted, the hot melt is fused with the root core and the two layers of woven belts to form an adhesive integral supporting structure, so that a steel ring is replaced to form an effective supporting structure, and the pressure feeling of the steel ring is reduced; further, a plurality of inner cavities are formed between the two layers of woven belts, after the hot melt is melted, a strip-shaped hot melt supporting structure is formed in each inner cavity, a plurality of strip-shaped supporting structures which are parallel to each other are formed between the two layers of woven belts, the supporting effect can be strengthened, and the smooth and uniform shape of the woven belts is guaranteed.
Example two
Please refer to fig. 2, which is a schematic cross-sectional view of an unfinished low-pressure woven tape according to a second embodiment of the present invention. The second embodiment is basically the same as the first embodiment, and only the following differences exist: in the woven belts integrally woven in step S1, only one inner cavity 302 is formed between the first layer of woven belt 102 and the second layer of woven belt 202, and the inner wall of the inner cavity is provided with nap 312 and is filled with a plurality of root wrapping threads 402. When the woven tape is dyed and finished in the step S2, only one strip-shaped hot melt is formed in the woven tape as a support structure after the steaming. The arrangement of the embodiment further simplifies the structure of the mesh belt, and the supporting structure is more concentrated.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (10)
1. A low compression feel webbing, comprising: the underwear comprises a first layer of woven tape, a second layer of woven tape and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler is at least one root wrapping wire which is woven in the inner cavity along the warp direction; the root wrapping wire comprises a root core and a thermal fuse wound outside the root core; the root center is spandex filaments with the D number larger than or equal to 1680D; after the hot melt is melted, the hot melt formed in each inner cavity wraps the root core and is adhered together to form a strip-shaped whole.
2. The low compression feel webbing of claim 1, wherein: a layer of non-heat-melting filament yarn is wound outside the root core; and fluff is arranged on the inner wall of the inner cavity.
3. The low compression feel webbing of any one of claims 1-2, wherein: the binding surface between the first layer of woven tape and the second layer of woven tape is discontinuously connected to form two or more inner cavities; a layer of non-thermal fuse yarns is also wound outside the root center, and the non-thermal fuse yarns are straight nylon yarns; the melting point of the thermal fuse is 120 ℃ or less.
4. A low compression feel webbing, comprising: the underwear comprises a first layer of woven tape, a second layer of woven tape and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler comprises at least one root center and a hot melt material wrapped outside the root center, wherein the root center is spandex filaments with the D number larger than or equal to 1680D; the root core is woven in the inner cavities along the warp direction, and hot melt formed in each inner cavity wraps the root core and is adhered together to form a strip-shaped whole.
5. The low compression feel webbing of claim 4, wherein: the hot melt is formed by melting and cooling a hot melt wound outside the root core.
6. The low compression feel webbing of claim 4, wherein: a layer of non-heat-melting filament yarn is wound outside the root core; and fluff is arranged on the inner wall of the inner cavity.
7. The low compression feel webbing of any one of claims 4 to 6, wherein: the binding surface between the first layer of woven tape and the second layer of woven tape is discontinuously connected to form two or more inner cavities; a layer of non-thermal fuse yarns is also wound outside the root center, and the non-thermal fuse yarns are straight nylon yarns; the hot melt is formed by melting and cooling a hot melt wound outside the root core, and the melting point of the hot melt is 120 ℃ or below.
8. A feminine undergarment characterized by: comprising a low compression feel webbing as claimed in any one of claims 4 to 7.
9. A method for manufacturing a low-pressure feeling woven belt is characterized by comprising the following steps: the low-oppression-feeling woven belt is used for the steel ring-free underwear and comprises the following steps:
s1: integrally weaving a mesh belt comprising a first layer of mesh belt, a second layer of mesh belt and filler; the two sides of the first layer of woven tape and the second layer of woven tape are respectively connected; at least one inner cavity is formed between the first layer of woven tape and the second layer of woven tape, the inner cavity is a strip-shaped inner cavity arranged along the warp direction, and the filler is filled in the inner cavity; the filler is at least one root wrapping wire which is woven in the inner cavity along the warp direction; the root wrapping wire comprises a root core and a thermal fuse wound outside the root core; the root center is spandex filaments with the D number larger than or equal to 1680D;
s2: and (5) dyeing and finishing the woven belt integrally woven in the step S1 to melt the hot melt, wherein after the hot melt is melted, the hot melt formed in each inner cavity is wrapped outside the root and adhered together to form a strip-shaped whole.
10. The method of making a low-stress feel webbing of claim 9, wherein: in step S1, the first layer of woven tape and the second layer of woven tape are connected at the joint surface intermittently to form two or more inner cavities; fluff is arranged on the inner wall of the inner cavity; a layer of non-thermal fuse yarns is also wound outside the root center, and the non-thermal fuse yarns are straight nylon yarns; the melting point of the thermal fuse is 120 ℃ or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710532403.4A CN107242611B (en) | 2017-07-03 | 2017-07-03 | Low-pressure-feeling woven belt, underwear and manufacturing method thereof |
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CN201710532403.4A CN107242611B (en) | 2017-07-03 | 2017-07-03 | Low-pressure-feeling woven belt, underwear and manufacturing method thereof |
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CN107242611A CN107242611A (en) | 2017-10-13 |
CN107242611B true CN107242611B (en) | 2019-12-24 |
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CN201710532403.4A Active CN107242611B (en) | 2017-07-03 | 2017-07-03 | Low-pressure-feeling woven belt, underwear and manufacturing method thereof |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109695084B (en) * | 2018-12-27 | 2022-05-13 | 珠海泓利服饰股份有限公司 | Preparation method of elastic woven belt containing thermal fuse |
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CN2177738Y (en) * | 1993-05-31 | 1994-09-21 | 徐国荣 | Woven lace of cloth strip wrapped core shape |
DE29821760U1 (en) * | 1998-07-23 | 1999-04-08 | Ihmels Christian | Material for making elastic belts |
JP4773642B2 (en) * | 2001-07-24 | 2011-09-14 | 株式会社ワコール | Clothing with cup |
ITPD20050085U1 (en) * | 2005-10-20 | 2007-04-21 | Plastiveneta Spa | STRUCTURE OF COATED FABRIC |
CN201076020Y (en) * | 2007-06-28 | 2008-06-25 | 黄辉荣 | Tridimensional cup supporting structure |
JP5144416B2 (en) * | 2008-07-28 | 2013-02-13 | 株式会社ワコール | Curved tape and female garment with cup provided with the same |
CN101358398A (en) * | 2008-09-10 | 2009-02-04 | 开平科联织带发展有限公司 | Smooth web and braiding method thereof |
CN201459333U (en) * | 2009-08-07 | 2010-05-12 | 东莞润达弹性织造有限公司 | Traceless steel ring mesh belt |
CN201512639U (en) * | 2009-09-10 | 2010-06-23 | 东莞润达弹性织造有限公司 | Anti-bursting steel ring braid |
CN201501960U (en) * | 2009-09-10 | 2010-06-09 | 东莞润达弹性织造有限公司 | High-intensity steel ring woven belt |
CN201563628U (en) * | 2009-11-12 | 2010-09-01 | 明新弹性织物(中国)有限公司 | Novel ribbon with internal steel ring |
CN201553849U (en) * | 2009-11-20 | 2010-08-18 | 东莞润达弹性织造有限公司 | Double-pull tatting mesh belt |
CN102078031A (en) * | 2009-11-26 | 2011-06-01 | 安莉芳(中国)服装有限公司 | Bra cup with supporting function |
CN203913411U (en) * | 2014-04-04 | 2014-11-05 | 珠海泓利服饰股份有限公司 | A kind of lady's brassiere and anti-puncture ribbon thereof |
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